SW-MOTECH BC.SYS.05.210.20000B SysBag 30 Bag System Instruction Manual

SW-MOTECH BC.SYS.05.210.20000B SysBag 30 Bag System

QUICK-LOCK EVO Side Carrier YAMAHA XT 660 Bandit ‘oo –

Mounting Instructions

This product is designed only for mounting on vehicles in their original condition. We do not guarantee compatibility with accessories from other manufacturers.
German safety regulations require that no metal edge with a radius of less than 2.5 mm be exposed while driving a motorcycle. The side carriers should not be used when luggage is not attached to them.
SW-MOTECH products should be installed by a qualified, experienced motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. SW-MOTECH takes no responsibility for damages caused by improper installation.
All screws, bolts and nuts, including all replacement hardware provided by SW- MOTECH, should be tightened to the torque specified in the OEM maintenance manual for your motorcycle. If no torque specifications are provided in the OEM maintenance manual, the following torques may be used:

• M6 9,6 Nm
• MS 23 Nm

All screws, bolts and nuts should be checked regularly to ensure that all are tightened to the proper torque. Medium strength liquid thread-locker (i.e., “Locktite”) should be used to secure all screws, bolts and nuts.
Maximum load: 12.5 kg (27.5 lbs) per side carrier (inclusive case and adapter kil). The manufacturer’s maximum load of the motorbike is still valid. Maximum speed with mounted cases: 130 km/h (So mph).
Subject to change. Not responsible for typos.

1. Side Carrier

   • KFT.05.067.961/962
   • Pcs. 2 (l/R)

2. Quick Fastener

   • CAM.2312S21-12AHNV
   • Pcs. 8

3. EVO-Carrier

   • CAM.2312S10/1BP
   • Pcs. 8

4. Mounting Bracket
   left side

   • KFT.05.067.001L
   • Pcs. 1

5. Hexagon Socket Screw

   • M8x 30 DIN 912
   • Pcs. 2

6. Mounting Bracket

   • right side KFT.01.11 7.005
   • Pcs. 1

7. Hexagon Socket Screw

   • M8x 6o DIN 912
   • Pcs. 1

8. Mounting Bracket

   • KFT.00.0 77.004
   • Pcs. 2

9. Countersunk Screw

   •  black
   • M8x 35 DIN 7991
   • Pcs. 2

10. Spacer

    • Da:20 Di:8,4 h:8
    • Pcs. 2

11. Spacer

    • Da:20 Di:8,4 h:9
    • Pcs. 1

12. Mounting Bracket

    • KFT.05.403.001
    • Pcs. 2 (l/R)

13. Countersunk Screw

    • black
    • M8x 70 DIN 7991
    • Pcs. 2

14. Spacer

    • Da:14 Di:8,4 h:13
    • Pcs. 2

15. Spacer

    • Da:14 Di:8,4 h:6
    • Pcs. 2

16. Lenshead Screw

    • black
    • M6x 70 ISO 7380
    • Pcs. 2

17. Spacer

    • Da:14 Di:6,4 h:11
    • Pcs. 2

18. Spacer

    • Da:14 Di:6,4 h:6
    • Pcs. 2

19. Cross Girder

    • KFT.00.067 .004
    • Pcs. 1

20. Washer

    • A 8,4 DIN 125
    • Pcs. 2

21. Washer

    • A 6,4 DIN 125
    • Pcs. 2

22. Hexagon Screw

    • M6 x 20 DIN 933
    • Pcs. 2

23. Washer

    • A 6,4 DIN 125
    • Pcs. 2

24. Washer

    • A 6,4 DIN 9021
    • Pcs. 2

25. Lock Nut

    • M6 DIN 985
    • Pcs. 2

MOUNTING INSTRUCTIONS

Adapter kit for SysBag

Thank you for choosing this premium product from SW-MOTECH. Please visit our webs hop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webs hop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION

Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

MOUNTING
All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!

FUNCTION CHECK
After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

S chrit t

Step

| Nr.

No.

| Art. – N r . / Item N o . / D es c ription *| Part| An z ahl ..

Q uantity ..

| N·m “‘
---|---|---|---|---|---
| (1)| HTA.00.152.080| Guide Bolt| 4 /4|
(2)| HTA.00.152.081| Lock Bolt| 1 /1|
(3)| M6 x 20; DIN 6912| Hexagon Socket Screw, short head| 1 /1| **
(4)| M6 x 25; DIN 6912| Hexagon Socket Screw, short head| 1 /1| **
(5)| M6 x 35; DIN 6912| Hexagon Socket Screw, short head| 1 /1|
(6)| M6 x 22; DIN 7991| Countersunk Screw; black| 313|
(7)| M6 x 35; DIN 7991| Countersunk Screw; black| 313| **
(8)| M6; DIN 6927| Lock Nut with Flange; black| 4 /4|
(9)| M6; DIN 985| Lock Nut| 4 /4|
| | **: Tightening torque see illustration| |

Regelgewinde / Coarse Thread III I M4 M5 M6 MSIM10IM12
Stahl FK 10.9 / Steel CL 10.9 N·m I 4, 1 8,1 14 34 I 67 1115

Al measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.
No torque specifications:
Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the vehicle manufacturers specifications.

MOUNTING

PRO side carrier and adapter plate for Sys Bag 15
Attach the shown parts to your PRO side carrier [right PRO side carrier shown).
Tighten the screws as specified in the illustration . Adapter plate for STREET-RACK and adapter plate for Sys Bag 10 / 15
Attach the shown parts to your Adapter plate for STREET-RACK. ATTENTION: Make sure that the locking mechanism of the adapter plate for Sys Bag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.

STEEL-RACK and adapter plate for Sys Bag 15
Attach the shown parts to your STEEL-RACK.
ATTENTION: Use liquid thread locker (screws (6) only)!
Tighten the screws as specified in the illustration.

ADVENTURE RACK and adapter plate for Sys Bag 15
Attach the shown parts to your ADVENTURE RACK.
ATTENTION: Use liquid thread locker (screws (6) only)!
Tighten the screws as specified in the illustration.

EVO side carrier and adapter plate for Sys Bag 30
Attach the shown parts to your EVO side carrier [right EVO side carrier shown).
Tighten the screws as specified in the illustration.

PRO side carrier and adapter plate for Sys Bag 30
Attach the shown parts to your PRO side carrier [right PRO side carrier shown).
Tighten the screws as specified in the illustration.

STEEL-RACK and adapter plate for Sys Bag 30
Attach the shown parts to your STEEL-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for SysBag and the lock bolt (2) are mounted opposite to each other!
ATTENTION: Use liquid thread locker!
Tighten the screws as specified in the illustration.

ADVENTURE RACK and adapter plate for Sys Bag 30
Attach the shown parts to your ADVENTURE RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for SysBag and the lock bolt (2) are mounted opposite to each other!
ATTENTION: Use liquid thread locker!
Tighten the screws as specified in the illustration.

Adapter plate for ALU-RACK and adapter plate for Sys Bag 30
Attach the shown parts to your Adapter plate for ALU-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for SysBag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.

Adapter plate for STREET-RACK and adapter plate for Sys Bag 30
Attach the shown parts to your Adapter plate for STREET-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for Sys Bag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.

Adapter plate for SysBag 30

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION:
Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

MOUNTING:
All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!

FUNCTION CHECK:
After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PARTS LIST

.

| 111| SYS.00.003.001| Adapter Plate| 1 /1|
(2)| HTA.00.864.500.05| Locking Mechanism| 1 /1|
(3)| HTA.00.864.011| Locking Adapter| 313|
(4)| M5 x 16; ISO 7380| Lenshead Screws; black| 16/16| 3
(5)| M5; DIN 985| Lock Nut| 16/16|
| | | |
| MS x 16; DIN 7991| Countersunk Screw| 4 /4| 15
(7)| SYS.00.001 .003| Countersunk Spacer| 4 /4|
(Bl| SYS.00.001 .002| Sleeve Nut| 4 /4|
| | | |
| | | |
■| | SYS.00.003.10000L/B| Adapter Plate for SysBag 30 left| |

.

| 111| SYS.00.003.001| Adapter Plate| 1 /1|
(2)| HTA.00.864.500.06| Locking Mechanism| 1 /1|
(3)| HTA.00.864.014| Locking Adapter| 3 /3|
(4)| M5 x 16; ISO 7380| Lenshead Screws; black| 16 /16| 3
(5)| M5; DIN 985| Lock Nut| 16/16|
| | | |
| MS x 16; DIN 7991| Countersunk Screw| 4 /4| 15
(7)| SYS.00.001.003| Countersunk Spacer| 4 /4|
(8)| SYS.00.001.002| Sleeve Nut| 4 /4|
| | | |
| Regelgewinde/ Coarse Thread 01 M4 I  M5 I M6I MB I M1 0 I M12 StahlFK10.9/SteelCL10.9 N·m  4,1  8,1  14     34     67  115| |
|

• All measurements in millimeters.
  ** The second number indicates the total quantity of the part in the delivery.
  *** No torque specifications:
  Use the torque defined by vehicle manufactural’!
  The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

MOUNTING
Configuration A for:
EVO side carrier
PRO side carrier
NOTE: The mounting steps [1] to [3] show the mounting of the right adapter plate. Mount the left adapter plate in the same way as on the right side. Mount the shown parts on the other side of the adapter plate.
ATTENTION: Pay attention to the markings (parallelogram or triangle) which define the respective mounting side (see detail drawing on the top right side)!
Attach the parts (2) to (5) to the adapter plate (1). as shown in the drawing.
Tighten the screws as specified in the parts list.

Configuration B for:
Adapter plate for ALU-RACK Adapter plate for STREET-RACK STEEL-RACK ADVENTURE- RACK
ATTENTION: Make sure that the locking mechanism (2) and the lock bolt of the adapter kit for Sys Bag 15/30 are mounted opposite to each other!
Attach the parts (2) to (5) to the adapter plate (1). as shown in the drawing.
Tighten the screws as specified in the parts list.

Attach the adapter plate (1) to your SysBag 30, as shown in the drawing. Pay attention to the alignment of the lid of the Sys Bag 30.
ATTENTION: Use medium-strength liquid thread locker!
Tighten the screws as specified in the parts list.

Place the locking openings of the locking mechanism (2) and the locking adapter (3) onto the guide bolts of the adapter kit for SysBag 15/30 (sold separately). Then press the SysBag 30 onto the guide bolts, until it properly rests on your
SW-MOTECH carrier system.
ATTENTION: Make sure that all guide bolts of the adapter kit for SysBag 15/30 engage at the same time! Pay attention to the clearly audible snap sound of the locking mechanism and that the red marking under the slider is not visible!
To release press the slider downward or pull the release cord.

Sys Bag 10 / 15 / 30

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION:
Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

FUNCTION CHECK:
This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.

PRODUCT SPECIFIC INFORMATION
ATTENTION: Riding with this product may affect the motorcycles driving and braking performance!
ATTENTION: Depending on the location of fixation, cornering and ground clearance can be reduced by using this product!
ATTENTION: Before riding and at each stop (every 200 km) check proper fixation of the product!

ATTENTION: The maximum vehicle load specified by the manufacturer and the maximum load of the SW-MOTECH carrier/rack must not be exceeded! NOT FOR OFFROAD4JSE!

PARTS LIST

M1 0 I M12
StahlFK10.9/SteelCL10.9 N·m 4,1  8,1  14     34     67  115|

Al measurements in millimeters.
The second number indicates the total quantity of the part in the delivery.
No torque specifications:
Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the vehicle manufacturers specifications.

FASTENING

FASTENING TO THE VEHICLE
ATTENTION: Before fastening your SysBag (1) to the vehicle, the rear eyelets must be closed with the included rubber plugs (4) (shown in the detail drawing at the top)!
ATTENTION: Protect sensitive surfaces in the area of the SysBag (1) and the fastening straps with the adhesive protection foil (5) from scratches!
Place your SysBag (1) in the rear area of your vehicle (e.g. passenger seat, luggage rack etc.I.
On both sides entangle TWO loop straps (6) to appropriate and reliable attachment points in the rear area of the vehicle (e.g. luggage hook etc.I.

TIP: SW-MOTECH recommends the mounting with the lashing eyes (2) (only SysBag 10 and 15). Attach the lashing eyes (2) with the original screws behind your license plate.
Then entangle on both sides TWO loop straps (6) to appropriate and reliable attachment points of the vehicle (e.g. vehicles frame, footrest mounts etc.].
Attach the hook buckles of the loop straps (6) on both sides to the marked loops of the SysBag (11, as shown in the lower drawing. Tighten all loop straps until the Sys Bag (1 I is centered and securely fastened to the vehicle.
Secure the overlength of the loop straps (6) with the rubber loops.

FASTENING TO THE SYSBAG 15 (Optional)
Attach your SysBag 15 (A) to the vehicle as described in step [1].
Loosen the upper two straps of the vehicle-mounted SysBag 15 (A). Attach the hook buckles of the two straps to the shown loops (behind the lid) of the Sys Bag 10 or 15 (B).
On both sides, loosen the upper straps on each side of the SysBag 10/15 (Bl.
Attach the hook buckles of the two straps to the loops shown on the attached SysBag 15 (A).
After ALL FOUR hook buckles are properly hooked, tighten the straps until the Sys Bag 10/15 (Bl is firmly attached on the SysBag 15 (A). Secure the overlength of the straps (4) with the velcro loops against flapping.

FUNCTION CHECK (MUST BE OBSERVED)
ATTENTION: All components of the Sys Bag must not contact any hot or moving parts of the vehicle. All parts should also remain 15 cm away from hot parts of the vehicle and remain clear of the exhaust stream. For this reason compress the suspension fully several times with your vehicle stationary.

LOADING and CARE

ATTENTION: Make sure weight is evenly distributed between the left and right Sys Bag. Make sure that the landing is secured against shifting during the ride!

LOADING
ATTENTION: Pay attention to keep items and electronic devices that can be damaged by magnetic fields away from the magnets sewn in the lid of the SysBag [1)!
ATTENTION: Never store pointy or sharp-edged objects, which could cause injury to persons or damage to the vehicle/side case!

ATTENTION: Surface materials can experience color changes or fading when exposed to direct sunlight for extended periods of time and by environmental factors [e.g., SMOG, acid rain, etc.)! SW-MOTECH assumes no liability for this.

CARE
For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy water! Rinse with clean water.
Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer!
Clean the Sys Bag after riding in salty conditions, to avoid damage from salt.

COMBINATIONS

The SysBag line has only three bags but offers over 20 mounting options and combination possibilities. The bags can be lashed to the tail end or at the side, as described in the mounting instructions, or mounted to the carrier/ rack with a quick-release fastener. On this page you will find some mounting examples.
Vehicle-specific solutions, SysBag sets and adapter plates for SW-MOTECH carriers/ racks can be found in our webshop.

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