SW-MOTECH 10061278 SysBag 30 Side Bag System Instruction Manual

ANBAUANLEITUNG
mounting instructions
BC.SYS.01.129.20000/B
beinhaltet
KFT.01.129.20000/B
SYS.00.001.13000
SYS.00.003.10000L/B
SYS.00.003.10000R/B
BC.SYS.00.003.10000
KFT.o1.129.20000/8
Revision: oo

QUICK-LOCK EVO Side Carrier
The application list for this product can be found on our website.

Mounting Instruction

ATTENTION: The assembly of this product can be complicated and  requires a good technical understanding. If you are not sure of how to do this, have a specialty garage
perform the mounting and service. SW-MOTECH accepts no liability for damages caused by improper installation.
This product is designed only for mounting on vehicles in their original condition. We do not guarantee compatibility with accessories from other manufacturers.
German safety regulations require that  no metal edge with a radius of less than 2.5 mm be exposed while driving a motorcycle. The side carriers should not be used when luggage is not attached to them.
All screws, bolts and nuts, including all replacement hardware provided by SW- MOTECH, should be tightened to the torque specified in the OEM maintenance manual for your motorcycle. If no torque specifications are provided in the OEM maintenance  manual, the following torques may beused:
All screws, bolts and nuts should be checked regularly to ensure that all are tightened to the proper torque.Medium strength liquid thread-locker (i.e., “Locktite”) should be used to secure all screws, bolts and nuts.
Maximum load: 10 kg (22 lbs) per side carrier (inclusive case and adapter kit).  The manufacturer’s maximum load ofthe motorbike is still valid. Maximum speed with mounted cases: 130 km/h (Bo mph). Subject to change. Not responsible for typos.

Mounting

Open the passenger seat. Replace the original seat-bumpers with seat-bumpers (1). Loosen the splint sof the support-staff shown in the main picture. Loosen the support-staff of the upper anchorage. Support the passenger seat with a suitable object during the mounting process. Loosen the original screws of the bench and remove it from the vehicle (as shown in the detail drawing).

Remove the plastic caps and the original screws of the passenger grips. Then remove the passenger grips carefully.

Attach the mounting brackets (2) with the passenger grips to the vehicle. Secure the screws (3) with liquid thread locker. Do not fully tighten the screws (3).
NOTE: Keep the spacers (5) with some grease in position.
NOTE: If the SW-MOTECH ALU-RACK is mounted, the mounting brackets (2) and spacers (5) are not needed.

Attach the mounting brackets (6) behind both passenger footrests as shown.
Secure the screws (7) and (1o) with liquid thread locker. Do not fully tighten the screws (7) and (10).

Attach both sides carriers (12) with the quick fasteners (13) to the mounting brackets (2) and (6).

Connect both side carriers (12) with the rear mounting arms to the cross girder (15). Use the quick fasteners (13) here as well.
Use a suitable pencil to mark the mounting points of the cross girder (15). Then loosen the quick fasteners and remove the cross girder (15) from the vehicle.
Use an 6.5 mm drill bit to drill the mounting holes of the cross girder (15). Deburr the edges of the mounting holes.

Attach the cross girder (15) to the license plate holder as shown. Do not fully tighten screws (16).

Use the quick fasteners (13) to attach both side carriers (12) to the mounting brackets (2) and (6) and cross girder (15).
Secure the quick fasteners (13) with the retaining rings (14). If all components fits stressless and symmetrical tighten the screws (3), (7), (10) and (16) (in that order) in accordance with the specifications:
Screw (3) (Step 3): 23 Nm.
Screw (7) and (1o) (Step 4): 18 Nm.
Screws (16) (Ste] 7): 9,6 Nm.

MOUNTING INSTRUCTIONS

Revision: 02 . Datum /Date. 10 – 2018
Adapter kit for SysBag

Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PARTS LIST

Wit
Step| …
No.
No.| N
Art.-Nr./8ezeithnung Item No. / Description| Artiket| Part| Anzahl Quantity| N m*
---|---|---|---|---|---|---
| (1)| HTA.00.152.080| Fdhrungsbolzen| Guide Bolt| 4/4|
(21| HTA.00.152.081| Verschlussbolzen| Lock Bolt| 1 /1|
(31| M6 x 20; DIN 6912| Innensechskantschraube, fl. Kopf| Hexagon Socket Screw, short head| 1 /1| **
(4)| M6 x 25; DIN 6912| Innensechskantschraube, fl. Kopf| Hexagon Socket Screw, short head| 1/1|
(5)| M6 x 35; DIN 6912| Innensechskantschraube, fl. Kopf| Hexagon Socket Screw, short head| 1 /1|
(6)| M6 x 22; DIN 7991| Senkkopfschraube; schwarz| Countersunk Screw; black| 3/3|
(71| M6 x 35; DIN 7991| Senkkopfschraube; schwarz| Countersunk Screw; black| 3 /3|
(81| M6; DIN 6927| Mutter mit Bund, selbstsichernd; schwarz| Lock Nut with Flange; black| 4 /4|
(91| M6; DIN 985| Mutter, selbstsichernd| Lock Nut| 4/4|
| | : Anzugsmoment siehe Zeichnungen| : Tightening torque see illustration| |
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Al!measurements in millimeters.
**The second number indicates the total quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer s specifications.

PRO side carrier and adapter plate for SysBag 15
Attach the shown parts to your PRO side carrier [right PRO side carrier shown). Tighten the screws as specified in the illustration.

Adapter plate for STREET-RACK and adapter plate for Sys Bag 10 / 15 Attach the shown parts to your
Adapter plate for STREET-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for SysBag and the lock bolt (2) are mounted opposite to each other! Tighten the screws as specified in the illustration.

STEEL-RACK and adapter plate for SysBag 15 Attach the shown parts to your
STEEL-RACK.
ATTENTION: Use liquid thread locker (screws (6) only)!  Tighten the screws as specified in the illustration.

ADVENTURE RACK and adapter plate for SysBag 15 Attach the shown parts to your
ADVENTURE RACK.
ATTENTION: Use liquid thread locker (screws (6) only)! Tighten the screws as specified in the illustration.

EVO side carrier and adapter plate for SysBag 30
Attach the shown parts to your EVO side carrier [right EVO side carrier shown).
Tighten the screws as specified in the illustration.

PRO side carrier and adapter plate for SysBag 30
Attach the shown parts to your PRO side carrier (right PRO side carrier shown I.
Tighten the screws as specified in the illustration.

STEEL-RACK and adapter plate for SysBag 30 Attach the shown parts to your
STEEL-RACK.
ATTENTION: Make sure that the  locking mechanism of the adapterplate for SysBag and the lock bolt (2) are mounted opposite to each other!
ATTENTION: Use liquid thread locker!
Tighten the screws as specified in the illustration.

ADVENTURE RACK and  adapter plate for SysBag 30Attach the shown parts to your
ADVENTURE RACK.
ATTENTION: Make sure that the locking mechanism of the adapter  plate for SysBag and the lock bolt(2) are mounted opposite to each other!
ATTENTION: Use liquid thread locker!
Tighten the screws as specified in the illustration.

Adapter plate for ALU-RACK and adapter plate for SysBag 30 Attach the shown parts to your Adapter plate for ALU-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for SysBag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.

Adapter plate for STREET-RACK and adapter plate for SysBag 30 Attach the shown parts to your Adapter plate for STREET-RACK.
ATTENTION: Make sure that the locking mechanism of the adapter plate for SysBag and the lock bolt (2) are mounted opposite to each other!
Tighten the screws as specified in the illustration.

Revision: 01 . Datum / Date: 10 – 2018
Adapter plate for SysBag 30

 Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled  in accordance with the vehicle manufacturers· specifications orreplaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker. Torque specifications undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PARTS LIST

• Al!measurements in millimeters.
  ** The second number indicates the total quantity of the part in the delivery.
  *** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer s specifications.

Configuration A for:
EVO side carrier
PRO side carrier
NOTE: The mounting steps [1] to [3] show the mounting of the right adapter plate. Mount the left adapter  plate in the same way as on the rightside. Mount the shown parts on the other side of the adapter plate.
ATTENTION: Pay attention to the markings (parallelogram or triangle) which define the  respective mounting side (seedetail drawing on the top right side)! Attach the parts (2) to [5) to the adapter plate [11. as shown in the drawing. Tighten the screws as specified in the parts list.

Configuration B for:
Adapter plate for ALU-RACK
Adapter plate for STREET-RACK
STEEL-RACK
ADVENTURE-RACK
ATTENTION: Make sure that the locking mechanism (2) and the lock bolt of the adapter kit for SysBag 15/30 are mounted opposite to each other! Attach the parts (2) to [5) to the adapter plate [11, as shown in the drawing.
Tighten the screws as specified in the parts list.

Attach the adapter plate [1) to your SysBag 30, as shown in the drawing.
Pay attention to the alignment of the lid of the SysBag 30.
ATTENTION: Use medium-strength liquid thread locker!
Tighten the screws as specified in the parts list.

Place the locking openings of the locking mechanism [2) and the locking adapter [3) onto the guide bolts of the adapter kit for SysBag 15/30 [sold separately). Then press the SysBag 30 onto the guide bolts, until it properly rests on your
SW-MOTECH carrier system.
ATTENTION: Make sure that all guide bolts of the adapter kit for SysBag 15/30 engage at the same time! Pay attention to the clearly audible snap sound of the locking mechanism and that the red marking under the slider is not visible!
To release press the slider downward or pull the release cord.

Revision: 03 . Datum /Date: 11- 2018
SysBag 10 / 15 / 30

 Thank you for choosing this premium product from SW-MOTECH. Please visit our webshop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our webshop. Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist. This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not  guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority. PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
FUNCTION CHECK: This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.

PRODUCT SPECIFIC INFORMATION

ATTENTION: Riding with this product may affect the motorcycles driving and braking performance!
ATTENTION: Depending on the location of fixation, cornering and ground clearance can be reduced by using this product!
ATTENTION: Before riding and at each stop (every 200 km) check proper fixation of the product!

10KG taus»ersrsas

ATTENTION: The maximum vehicle load specified by the manufacturer and the maximum load of the SW-MOTECH carrier/rack must not be exceeded!
** ATTENTION
NOT FOR OFFROAD-USE**

PARTS LIST

• Al!measurements in millimeters.
  **The second number indicates the total quantity of the part in the delivery.
  *** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer s specifications.

FASTENING TO THE VEHICLE
ATTENTION: Before fastening your  SysBag [1 I to the vehicle, the rear eyelets must be closed with the included rubber plugs [4) [shown in the detail drawing at the top)!
ATTENTION: Protect sensitive surfaces in the area of the SysBag [1) and the fastening straps with the adhesive protection foil (5) from scratches!
Place your SysBag [1] in the rear area of your vehicle [e.g. passenger seat, luggage rack etc.I.
On both sides entangle TWO loop straps [6) to appropriate and reliable attachment points in the rear area of the vehicle [e.g. luggage hook etc.I.
TIP: SW-MOTECH recommends the  mounting with the lashing eyes [2l!only Sys Bag 10 and 15). Attach the lashing eyes [21 with the original screws behind your license plate. Then entangle on both sides TWO  loop straps [6) to appropriate and reliable attachment points of thevehicle le.g. vehicles frame, footrest mounts etc.I. Attach the hook buckles of the loop  straps [6) on both sides to themarked loops of the SysBag (1l, as shown in the lower drawing. Tighten all loop straps until the SysBag (1) is centered and securely fastened to the vehicle. Secure the overlength of the loop straps [6] with the rubber loops.

FASTENING

FASTENING TO THE SYSBAG 15 (Optional)
Attach your SysBag 15 [Al to the  vehicle as described in step [1].Loosen the upper two straps of the vehicle-mounted SysBag 15 [Al. Attach the hook buckles of the two
straps to the shown loops [behind the lid[ of the Sys Bag 10 or 15 [Bl. On both sides, loosen the upper straps on each side of the SysBag 10/15 [Bl. Attach the hook buckles of the two straps to the loops shown on the attached SysBag 15 [Al. After ALL FOUR hook buckles are properly hooked, tighten the straps until the SysBag 10/15 [Bl is firmly attached on the SysBag 15 [Al. Secure the overlength of the straps [41 with the velcro loops against flapping.
FUNCTION CHECK
(MUST BE OBSERVED)
ATTENTION: All components of the SysBag must not contact any hot or moving parts of the vehicle. All parts should also remain 15 cm away from hot parts of the  vehicle and remain clear of the exhaust stream. For this reason compress the suspension fully several times with your vehicle stationary.

LOADING and CARE

ATTENTION: Always use the included waterproof innerbag (3) to protect your luggage from moisture!
Fasten the waterproof inner bag [3] on the inside of the reinforced opening of the SysBag [1 I.
Now roll the reinforced opening three times. Then close the SysBag I 1] with the buckles.

LOADING
ATTENTION: Pay attention to keep items and electronic devices that can be damaged by magnetic fields away from the magnets sewn in the lid of the SysBag (1)!
ATTENTION: Never store pointy or sharp-edged objects, which could cause injury to persons or damage  to the vehicle/side case!

CARE
For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy water! Rinse with clean water.
Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer I Clean the SysBag after riding in salty conditions, to avoid damage from salt.

COMBINATIONS

COMBINATIONS
The SysBag line has only three bags but offers over 20 mounting options and combination possibilities. The bags can be lashed to the tail end or at the side, as described in the mounting instructions, or mounted to the carrier / rack with a quick-release fastener. On this page you will find some mounting examples. Vehicle-specific solutions, SysBag sets and adapter plates for SW- MOTECH carriers/ racks can be found in our webshop.

SW-MOTECH GmbH & Co. KG
Ernteweg 8/10
35282 Rauschenberg
Germany
Tel./ phone+ 49 [0)6425 / 8168 – 050
Fax/ fax+ 49 [0)6425 / 8168- 10
[email protected]
www.sw-motech.com
Copyright by
SW-MOTECH GmbH & Co. KG

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