SEALEY MC401.V4 Motorcycle Lift 454kg Capacity Hydraulic Instructions

MOTORCYCLE LIFT 454KG CAPACITY HYDRAULIC
MODEL NO: MC401.V4

MC401.V4 Motorcycle Lift 454kg Capacity Hydraulic

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

• WARNING! Ensure the bike is adequately strapped to the platform before operating.
√  Maintain the lift in good condition (use an authorised service agent).
√  Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
√  Use a qualified person to lubricate and maintain the lift. DO NOT use brake fluid to top up hydraulic unit.
√ Locate the lift in a suitable work area, keep area clean and tidy and free from unrelated materials, and ensure that there is adequate lighting. Also ensure that the floor is level and strong enough (preferably concrete) to take the weight of the lift and the bike. DO NOT operate the lift on tarmacadam, as the surface may be unstable.
√  Keep the lift clean for best and safest performance.
√  Before use, stabilise the lift by turning the side tilt screws so that the lift is just raised off of its wheels.
√  The maximum bike weight is 454kg. DO NOT exceed this rated capacity.
√  Remove ill fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain long hair.
√  Maintain correct balance and footing, do not over reach. Ensure the floor is not slippery and wear non-slip shoes. 9 Ensure the bike is adequately secured to the lifting platform with appropriate straps.
√  Before lifting check that there are no overhead obstructions.
√  When platform has been raised to the working height ensure the platform locking bar is engaged to prevent accidental lowering.
√ Keep children and unauthorised persons away from the work area.
√  The lowering speed will vary according to the weight of the load and the release valve setting.
× DO NOT use the lift for a task it is not designed to perform.
× DO NOT operate the lift if damaged.
× DO NOT exceed the rated capacity of the lift.
× DO NOT operate the lift when you are tired or under the influence of alcohol, drugs or intoxicating medication.
× DO NOT allow untrained persons to operate the lift.
× DO NOT attempt to transport a load on the lift. The lift must only be used in a static position for raising and lowering loads.
× DO NOT make any modifications to the lift and DO NOT adjust or tamper with the safety valve.
√  Before lowering the lift ensure that there are no obstructions underneath the platform and that all persons are standing clear. 9 Before storing in safe area, ensure all parts are clean and free of grease and oil. Store lift in the lowest position.
• WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must be applied by the operator.

INTRODUCTION

All steel construction with heavy-duty, foot operated, integral hydraulic pump and ram assembly. Fitted with platform safety lock device to fix at two working heights of 490 and 710mm to prevent accidental lowering. Sliding panel platform and front wheel clamp assist removal of rear motorcycle wheel. Support platform fitted with full width loading ramp. Base assembly fitted with transport wheels and lock-downs to prevent lift moving during use. Suitable for use with centre-stand motorcycles or with paddock stand.

SPECIFICATION

Capacity . . . . . . . . . . . . . . . . . . . . . . . 454kg
Minimum Height …………….190mm
Maximum Height ……………710mm
Width ……………………690mm
Length…………………..2200mm

ASSEMBLY

Unpack the lift and check contents with list below. Should there be any damaged or missing parts contact your supplier immediately.
Content

• Main Assembly
• Sliding Plate
• Leading Plate
• Vice
• Lifting Pedal
• Release Pedal
• Bolts, Washers, Nuts, Cotter Pins

WARNING! Keep your hands away from moving parts.

Numbers in brackets refer to item numbers in the parts diagram.
4.1. Assembly
4.1.1. Fit the sliding plate (36) to the platform (35), to cover the rear wheel removal aperture.
4.1.2. Attach lead plate (37) to end of platform (35) using washers (23) and cotter pins (04).
4.1.3. Fit the front wheel vice assembly (34) to the front of the platform (35) using bolts (24), washers (23) and nuts (30).
4.1.4. Insert the lift foot pedal (11) into the pump piston spindle (9) and insert the release foot pedal (10) into the release valve spindle (5).
4.1.5. Fit the baffle plate (32) with bolts (24) and washers (23) and nuts (30).
4.2. Before first use
4.2.1. Leave the pump for one hour, to allow the oil to settle, before purging the system.
Note: Failure to allow sufficient time for the oil to settle could result in air remaining in the oil. In this event, the pump will not purge completely first time and a second purge will be required.
4.2.2. Purge the hydraulic circuit to eliminate any air in the system, by fully pressing the release valve pedal (10) and pumping the lift pedal
(11) 15 to 20 times.
4.2.3. Test the lift, unladen, by raising it to full height and then lowering it. Depress release valve pedal (10) slowly to control the rate of descent.

OPERATION

• WARNING! Ensure that you read, understand and apply the safety instructions before use.
• WARNING! DO NOT attempt to overload the lift. The hydraulic pump is equipped with a safety valve which will prevent an excessive load from being lifted.
  5.1. Position the lift in a suitable area, checking that the surface on which the lift will stand is solid and flat (preferably concrete). Ensure  that the adjusting screws (18) are screwed down to raise the castor wheels off the ground and thus prevent the lift moving during use.
  5.2. Check that the lift is fully lowered, that the vice jaws are open and that the sliding plate is in position.
  5.3. Wheel the bike up the lead plate (37) and onto the platform so that the front of the wheel is just beyond the vice. Support bike on centre/paddock stand as applicable.
  Note:1. If rear wheel is to be removed bike must be positioned so that the rear wheel is over the platform aperture.
  2. There is a choice of mounting holes for the vice to cater for various sizes of bike.
  5.4. Clamp front wheel in vice to prevent any movement of the bike.
  5.5. Strap the bike securely to the platform.
  5.6. Raise the lift by pumping the lift foot pedal (11).
  5.7. When the lift is fully raised pass the set spindle (acts as a locking bar) (22) through the holes in the front lifting arm (38) so that the lift cannot be inadvertently lowered.
  5.8. When work is complete, check under the lift to ensure that there are no obstructions and that it is safe to lower the unit.
  Remove the locking bar from the front lifting arm and then SLOWLY press the release valve pedal (10) to GENTLY lower the lift.
  IMPORTANT: The speed of lowering is controlled by the release valve. The more the valve is opened the more rapidly the lift descends. Ensure the descent is slow and controlled.
  5.9. When the lift is fully lowered, open the vice jaws and remove the bike from the lift.

MAINTENANCE

6.1. When the lift is not in use, it must be stowed in the lowest position to minimise ram and piston corrosion.
6.2. Keep the lift clean and wipe off any oil or grease. Lubricate all moving parts.
6.3. Before each use check all parts. If any part of the lift is damaged or suspect remove lift from service and take necessary action to repair.
8 DO NOT use the lift if it is believed to have been subjected to abnormal load or shock. Inspect and take appropriate action.
6.4. Periodically check the ram and piston for signs of corrosion. Clean exposed areas with a clean oiled cloth.
6.5. The hydraulic oil level is checked as follows:

1. Remove hydraulic unit from lift and stand upright.
2. Remove vented plug from side of hydraulic unit. Correct oil level is up to plug aperture – add hydraulic oil as necessary.

• WARNING! Only a good quality hydraulic oil, such as SEALEY HYDRAULIC OIL, must be used. DO NOT use brake fluid.

IMPORTANT: Only fully qualified personnel should attempt maintenance or repair. Contact your authorised stockist.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE LIFT.
Hydraulic products are repaired by local service agents only. We have service/repair agents in all parts of the UK.
DO NOT return the product to us. Please call us on 01284 757500 to obtain the address and telephone number of your local agent.
If the product is under guarantee please contact your stockist.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
MC401.V4 Issue 1 03/08/22

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