SEALEY AK4561D.V2 Air Operated Oil Dispensing System Instruction Manual
- October 27, 2023
- SEALEY
Table of Contents
AIR OPERATED OIL DISPENSING SYSTEM
MODEL NO: AK4561D.V2
Instruction Manual
AK4561D.V2 Air Operated Oil Dispensing System
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS & CAUTIONS. USE
THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE
THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
SAFETY
WARNING! Ensure health & safety, local authority, and general workshop
practice regulations are strictly adhered to when using this equipment.
√ Familiarise yourself with product application and limitations, as well as
the specific potential hazards peculiar to this product.
√ Maintain the pump station in good condition (use an authorised service
agent).
√ Replace or repair damaged parts. Use genuine parts only. Non authorised
parts will invalidate the warranty.
√ Use only to pump lubricants up to SAE 150 viscosity.
√ Ensure safety eye protection, oil resistant gloves and protective clothing
are worn when using this product.
√ Keep the work area clean, uncluttered and ensure there is adequate lighting.
√ Maintain correct balance and footing. Ensure the floor is not slippery and
wear non slip shoes.
√ Keep children and unauthorised persons away from the working area.
√ After use, drain any fluids from the equipment before storage.
√ Dispose of waste liquids in accordance with local authority regulations.
√ Disconnect air pressure from equipment when not in use.
× DO NOT exceed the maximum air pressure of 115psi.
× DO NOT point the nozzle at people or animals.
× DO NOT use the equipment near open flames.
× DO NOT smoke whilst using this equipment.
× DO NOT use to extract corrosive fluids.
× DO NOT dismantle, tamper with or adapt the pump for any purpose other than
for which it is designed.
× DO NOT use the unit if it has been dropped or mishandled, check the unit to
ensure there is no damage.
× DO NOT leave the trolley on a slope, or traverse slopes, which may cause the
unit to topple.
√ The unit must be stored on a level surface.
√ Keep the pump clean and store in a safe dry, childproof location.
WARNING! DO NOT allow uncontrolled discharge of fluids thus polluting the
environment. All liquids must be disposed of according to local authority
regulations.
INTRODUCTION
Mobile oil dispensing unit with air operated 3:1 double acting pump for barrel or tanks with 2”BSP fittings. Pump is supplied with air management system and connected to a 940mm rigid suction probe with non-return valve. Features trolley, 4m hose and digital oil meter (Model No. AK4565D supplied). Suitable for use with 205L drums and with engine, hydraulic, synthetic, gear and transmission oils up to SAE150.
SPECIFICATION
Model No: ………………………………………………………AK4561D
Maximum Air Pressure: …………………………………………115psi
Maximum Flow Rate: ………………………………………… 12L/min
Maximum Output Pressure: …………………………………. 350psi
Maximum Trolley Capacity: …………………………………… 220kg
Maximum Viscosity: ………………………………………….. SAE150
Outlet Size: ………………………………………………………1/2”BSP
Pump Ratio: ……………………………………………………………. 3:1
Recommended Air Pressure: …………………………………. 70psi
Digital Hose End Meter
Model: …………………………………………………………… AK4565D
Accuracy: …………………………………………………………+/- 0.5%
Inlet: ……………………………………………………………….. 1/2”BSP
Battery: ………………………………….. Lithium CR2 3V 1400mAH
ASSEMBLY
4.1. TROLLEY ASSEMBLY (FIG.2)
4.1.1. Attach the two castor wheels (10) to the base plate (16) using washers
(9) and nuts (8).
4.1.2. Turn the base plate upside down and attach the axles
(14) to the base plate using hex bolts (15) and then slide the wheels (13)
onto the axles and secure using washers (12) and hex bolts (11). Turn the base
plate over so that it is now supported on its wheels.
4.1.3. Slide the two pump support brackets (4) onto the handle (3) and attach
them using hex grub screws (5).
4.1.4. Slide the accessory support (7) onto the other side of the handle and
attach using hex grub screw (5), insert stopper (6) into the top of the
accessory support.
4.1.5. Slide the handle assembly into the base plate until it bottoms out on
the stops and secure with two hex grub screws (17).
4.1.6. Slide the drum holder support into the handle and secure using knob
(1).
4.1.7. Adjust the pump support brackets, so that they fully support the pump
assembly and check all nuts are tight.
4.2. PUMP AND AIR
REGULATOR/LUBRICATOR ASSEMBLY
4.2.1. Apply a small amount of liquid thread sealant onto the threads of the
air inlet of the pump and attach the air regulator/lubricator (fig.3).
WARNING! DO NOT allow thread sealant to enter the pump.
4.2.2. Attach the outlet pipe to the male outlet thread on the pump and attach
the male threaded end of the pipe to the Digital Hose End Meter.
4.2.3. Attach the nozzle valve pipe assembly to the outlet of the Digital Hose
End Meter.
WARNING! DO NOT over tighten the swivel connections.
4.2.4. Slide the locking nut, locking ring and the barrel nut onto the pick up
probe of the pump (fig.4), screw the locking nut onto the barrel nut to lock
the assembly to the pick up probe.
4.2.5. Insert the pump assembly into the support brackets on the trolley and
hang the meter onto the accessory support bracket.
4.3. PRE-OPERATION
4.3.1. Lift up the knob (fig.3A) on the air regulator and ensure it is wound
fully anti-clockwise.
4.3.2. Remove the filler plug (fig.3B) from the lubricator and fill the
lubricator with a quality air tool oil (Sealey ATO1000S), refit the filler
plug.
4.3.3. The lubricator feed is set when the unit is running, adjust the feed
knob (fig.3C) the drip rate can be seen through the sight glass of the dome.
The rate of oil feed will automatically increase or decrease inline with the
air flow. fig.3
5.1. Place a 205ltr drum onto the trolley, locate the drum using the drum
holder support (fig.2.2) and secure with knob (fig.2.1).
5.2. INSTALLING THE PUMP
5.2.1. Remove the bung from the 2”BSP opening of the drum.
5.2.2. Slacken off the locking nut on the pump probe and insert the pump into
the drum until the probe bottoms out, tighten the barrel nut and then tighten
the locking nut to fix the pump to the drum.
5.3. SETTING UP THE PUMP
5.3.1. Ensure that the air regulator valve is fully wound anti-clockwise and
then connect the air supply onto the quick release connector on the air
regulator.
5.3.2. Lift the knob on the regulator and slowly turn clockwise until the
recommended operating pressure of 70psi is reached, push down on the regulator
knob to lock the position.
NOTE: Check the system for leaks, should an air leak be discovered,
release the pressure, disconnect the air line and repair the joint or seal
before continuing.
5.4. OPERATING THE GUN
WARNING! Ensure that the trigger is not depressed before opening the
nozzle valve.
5.4.1. Press the Reset button for 1 sec to zero the display.
5.4.2. With the nozzle pointing into the receiving container, open the nozzle
valve as shown in fig.5.
5.4.3. Depress the trigger and dispense the liquid the amount dispensed is
shown on the display (fig.6.4).
5.4.4. Release trigger and close the nozzle valve.
5.5. LCD INTERFACE USAGE
5.5.1. User Buttons (fig.6)
- LCD displays delivery volume and totals
- Units: L, GAL, PT, QT
- Two decimal place values
- Low battery indicator
- MOVE and RESET buttons
5.5.2. Display key (fig.7)
- Volume since last RESET
- Battery state
- Calibration mode indicator
- Reset to zero indicator
- Total register
- Flow rate mode
- Units (Lts/gall/pint/quart)
5.5.3. MOVE / RESET Usage (fig.6.5)
MOVE key enters ‘calibration’ mode RESET key for register and total Both keys
pressed enters ‘configuration’ mode
5.5.4. To RESET current total (fig.8)
From standby press RESET All segments light up Current total resets to 0.00
5.5.5. To display correction factor and Total (fig.9)
Hold MOVE and RESET for 3 seconds Value “1.4000” is correction factor.
”1234567” overall total
5.5.6. To change Units (fig.10)
Hold MOVE and RESET for several seconds Area 2 in fig.6 shows units Press
RESET to change units Press and hold MOVE to confirm choice
5.6. DETERMINING THE CORRECTION FACTOR
5.6.1. Dispense at least 1 litre of liquid into a calibrated container.
5.6.2. Record the quantity of liquid in the container and record the quantity
of liquid dispensed as indicated on the meter display. Press the Move + Reset
buttons (fig.6.5 and fig.6.5) simultaneously to display the current correction
factor.
Qty Dispensed
× Current Correction Factor = New Correction Factor.
Qty Indicated
5.7. ALTERING CORRECTION FACTOR DIRECTLY
5.7.1. Wait for meter to go to standby (fig.11).
5.7.2. Reset total (5.5.4) fig.12 to zero.
5.7.3. Press and hold MOVE key until all digits illuminate and display shows
‘Cal’ (fig.13).
5.7.4. Press RESET to set digit values (from right to left) (fig.14).
5.7.5. Once value is correct hold down MOVE key until Cal mode quits.
5.8. ALTERING CORRECTION FACTOR INDIRECTLY
5.8.1. Wait for meter to go to standby (fig.11).
5.8.2. Reset the total (5.5.4) fig.12 to zero.
5.8.3. Dispense into measuring container (minimum 5 litres) and record.
5.8.4. If displayed value does not match actual measured value press and hold
MOVE key until each digit reads as per the measured value. Press MOVE key to
visit each digit in turn.
5.8.5. Once value is correct (i.e. matches measured value) press and hold MOVE
key until Cal mode quits (fig.12).
MAINTENANCE
6.1. CHANGING THE DIGITAL METER BATTERY
6.1.1. Remove the rubber protective cover from the meter.
6.1.2. Remove the screw and cover from the side of the meter.
6.1.3. Remove and replace battery (fig.15).
6.1.4. Replace cover and secure with screw.
6.1.5. Replace the protective rubber cover.
6.2. Before every use visually check the supply hose for damage and check all
joints for leaks, any damaged component must be replaced or leaks repaired
before using.
6.3. Check the nozzle valve for leaks, if it does not seal, replace before
using.
6.4. Drain air regulator water trap daily.
6.5. Top up lubricator as required, using a quality air tool oil.
6.6. To change the silencer, remove the circlip (fig.16) and remove the old
silencer, place a new silencer into the recess and refit the circlip.
NOTE: For any other maintenance and repairs the unit should be returned
to your Sealey stockist.
ENVIRONMENT PROTECTION
** Recycle unwanted materials instead of disposing of them as waste. All
tools, accessories and packaging should be sorted, taken to a recycling centre
and disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the
EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the
product is no longer required, it must be disposed of in an environmentally
protective way. Contact your local solid waste authority for recycling
information.
BATTERY REMOVAL SEE SECTION 6**
Under the Waste Batteries and Accumulators Regulations 2009, Jack Sealey Ltd
are required to inform potential purchasers of products containing batteries
(as defined within these regulations), that they are registered with Valpak’s
registered compliance scheme. Jack Sealey Ltd Batteries Producer Registration
Number (BPRN) is BPRN00705.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice. Please note that other versions of this product are available.
If you require documentation for alternative versions, please email or call
our technical team on technical@sealey.co.uk
or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk.
IP32 7AR
01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
References
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