SEALEY YK509FAH.V2 50tonne Floor Type Air Hydraulic Press Instructions
- October 27, 2023
- SEALEY
Table of Contents
50TONNE FLOOR TYPE AIR/HYDRAULIC
PRESS WITH FOOT PEDAL
MODEL NO: YK509FAH.V2
YK509FAH.V2 50tonne Floor Type Air Hydraulic Press
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
| Refer to instructions
---|---
| Wear eye protection
| Wear protective gloves
| Wear safety footwear
| Wear protective clothing
| Warning: crushing of hands
SAFETY
1.1. GENERAL SAFETY
✓ Familiarise yourself with the applications, limitations, and hazards
peculiar to the press.
✓ Maintain the press in good condition (use an authorised service agent).
✓ Replace or repair damaged parts. Use recommended parts only. Unauthorised
parts may be dangerous and will invalidate the warranty.
✓ Keep the press clean for best and safest performance.
✓ Locate the press in an adequate working area for its function, keep area
clean and tidy and free from unrelated materials and ensure there is adequate
lighting.
✓ Ensure the workpiece is correctly secured before operating the press.
✓ Ensure that all fittings are tight before each use.
✓ Remove ill fitting clothing. Remove ties, watches, rings, loose jewellery
and contain long hair.
✓ Keep hands and body clear of the work table when operating the press.
✓ Maintain correct balance and footing. Ensure the floor is not slippery and
wear non-slip footware.
✓ Keep children and unauthorised persons away from the working area.
✓ Securely attach the press to a flat, firm, level surface capable of
supporting the weight of press and any workpiece taking into account clearance
for workpieces.
✓ When not in use, release pressure from the hydraulic unit and clean the
press. Stand or store the V blocks in a safe location.
× DO NOT operate the press if any parts are missing as this may cause failure
and/or possible personal injury.
× DO NOT use the press for a task it is not designed to perform.
× DO NOT make any modifications to the press.
× DO NOT adjust or tamper with the safety valve.
× DO NOT exceed the rated capacity of the press.
× DO NOT apply off-centre loads.
× DO NOT allow the workpiece or the press plates to fall from the work table.
× DO NOT get the press wet or use in damp or wet locations or areas where
there is condensation.
× DO NOT operate the press when you are tired or under the influence of
alcohol, drugs or intoxicating medication.
× DO NOT climb upon the press.
× DO NOT use to compress a spring or any other item that could disengage and
cause a potential hazard including personal injury.
× DO NOT stand directly in front of the loaded press and never leave a loaded
press unattended.
× DO NOT allow untrained persons to operate the press.
• WARNING! Always wear approved eye or face protection when operating the
press. A full range of personal safety equipment is available from your Sealey
stockist.
× DO NOT top up hydraulic unit with brake fluid, or any other fluid other than
a good quality hydraulic oil (Sealey Part Number: HJO500MLS/HJO5LS) as this
may cause serious damage to the hydraulic unit and will invalidate the
warranty.
• WARNING! Always position the press against a wall. If the press is
situated in the open workshop, it is essential that a guard be placed at the
rear of the unit. This will prevent injury to bystanders in the event of the
workpiece ejecting suddenly.
• WARNING! The warnings, cautions and instructions in this manual cannot
cover all possible conditions and situations that may occur. It must be
understood by the operator that common sense and caution are factors which
cannot be built into this product, but must be applied by the operator.
▲ DANGER! The press is top heavy. If it requires moving after assembly or
for relocation, use suitable slings around the top crossbeam, or lift direct
with a forklift with the forks located under the top crossbeam. DO NOT use a
pallet truck.
INTRODUCTION
Steel frame construction with side mounted air motor powering hydraulic pump unit. 2-speed manual operation and sliding hydraulic ram assembly giving 245mm of lateral travel for off-centre pressing applications. Fitted with ram pressure gauge and supplied with table winch and flat pressing plate/V-blocks.
SPECIFICATION
Model No: ………………………………… YK509FAH.V2
Air Consumption: …………………………… 7cfm
Minimum/Maximum Air Pressure: ………….. 0.75Mpa/0.85Mpa
Bench or Floor Mounting: …………………………….Floor
Capacity: ………………………… 50tonne
Gauge Included: ……………………………………….. Yes
Lateral Ram Travel: ………………………………….. 245mm
Maximum Height – Ram to Table: …………………. 1047mm
Minimum Height – Ram to Table: ……………………… 67mm
Optional Accessories: ……………. YKSG50 – Safety Guard
Optional Accessories: …………….YKPP8 – Press Pin Set
Overall Height: ……………………………………. 1877mm
Ram Diameter: ……………………………………. Ø75mm
Ram Stroke: ………………………………………….. 200mm
Table Aperture: ……………………………………… 235mm
Type: …………………………………..Air/Hydraulic
Working Pressure:……………………………. 108-123psi
Working Table Depth: ……………………………… 259mm
Working Table Width: ……………………………… 910mm
ASSEMBLY
Unpack the product and check contents. Should there be any damaged or missing
parts contact your supplier immediately. Take care to ensure safety when
moving main frame from packing as the unit is very heavy.
Refer to attached parts list.
Seek assistance from another person on assembly of heavy parts.
Assemble press, if possible, in close proximity to where the press will be
located.
4.1. FRAME ASSEMBLY
4.1.1. Attach load slings around the top cross member of the frame (#71) and
using a suitable hoist or gantry, slowly, and in a controlled manner lift the
frame up and out of the transportation crate, into an upright position.
• WARNING! Take care when lifting the frame not to damage the pre-
assembled ram assembly (#39).
4.1.2. Keep the frame assembly in an upright position, held safely by the load
slings.
4.2. ATTACH BASE SECTION
NOTE: The base section (#70), supports (#69), hex head screw M12 x 35
(#24), flat washer M12 (#35), spring washer M12 (#36) and nut M12 (#37) are
supplied pre-assembled.
4.2.1. Remove the central fixings only, hex head screw M12 x 35 (#24), flat
washer M12 (#35), spring washer M12 (#36) and nut M12 (#37) from the base
section (#70).
4.2.2. Position the base section (#70) onto the frame (#71) and secure with
hex head screw M12 x 35 (#24), flat washer M12 (#35), spring washer M12 (#36)
and nut M12 (#37) loosely.
4.2.3. Remove the top fixings only, hex head screw M12 x 35 (#24), flat washer
M12 (#35), spring washer M12 (#36) and nut M12 (#37) from one of the supports
(#69).
4.2.4. Position the support (#69) onto the frame (#71) and secure with hex
head screw M12 x 35 (#24), flat washer M12 (#35), spring washer M12 (#36) and
nut M12 (#37) loosely.
4.2.5. Follow section 4.2.4 to attach the other support (#69).
4.2.6. Repeat sections 4.2.1 to 4.2.5 to attach the other base assembly.
4.2.7. On a flat level floor, level the frame using a good quality spirit
level. Fully tighten all fixings.
4.2.8. Remove the load slings and store them in a safe and secure location.
• WARNING! Take care and seek assistance from another person when
lowering and levelling the frame assembly onto the floor.
4.3. ATTACH THE WINCH ASSEMBLY
• WARNING! Seek assistance from another person with this task as the hand
winch assembly is heavy.
4.3.1. Transfer the hand winch assembly (#21) from its transport location by
firstly removing the fixings M12 x 35 hex head screw (#24),
M12 flat washer (#35), M12 spring washer (#36) and M12 nut (#37) from hand
winch plate (#77). Retain the fixings.
4.3.2. Move the hand winch assembly (#21) to the outside of the left hand post
(position A on the parts diagram) and secure with the retained fixings,
loosely.
4.3.3. Ensure that the cables are located correctly in the rollers prior to
fully tightening fixings.
4.4. ATTACH THE PUMP ASSEMBLY
• WARNING! Seek assistance from another person with this task as the pump
assembly is heavy.
NOTE: The pump assembly (#64), air hose (#78), foot pedal (#79), air hose
(#80) and quick coupler (male) (#81) are supplied pre-assembled.
4.4.1. Transfer the pump assembly (#64) from its transport location by firstly
removing the fixings, screw (#62) and flat washer M10 (#63).
Retain the fixings.
4.4.2. Attach the pump assembly (#64) into position at the top, right hand
side of frame (#71) and secure with the retained fixings.
4.5. CONNECT THE OIL HOSE
4.5.1. Remove the blanking plug from elbow fitting (#45) located on the pump
assembly (#64). DO NOT discard.
4.5.2. Remove the blanking plug from the end of oil hose (#60). DO NOT
discard.
4.5.3. Connect oil hose (#60) to the pump assembly elbow fitting (#45).
4.6. CONNECT THE AIR HOSE
4.6.1. Undo nut and remove blanking plug from end of air pipe (#61). DO NOT
discard.
4.6.2. Place nut over pipe and push air pipe onto connector located on top of
pump assembly and tighten nut.
4.6.3. IMPORTANT: Open transit plug, for use, located on top of pump assembly.
4.7. PRESSURE GAUGE
4.7.1. Remove the dust cap hex bolt from the pressure gauge (#58) and gauge
fitting (#57). DO NOT discard.
4.7.2. Screw the pressure gauge (#58) and nylon ring (#56) into the pressure
gauge fitting (#57) until tight.
× DO NOT over-tighten.
4.8. ATTACH HANDLE TO RAM
4.8.1. Fit handle F (#65) into handle recess F on pump assembly and secure
with washer M8 (#65) and hex head screw M8x 20 (#59).
4.8.2. Fit handle G (#67) into handle recess G on pump assembly and secure
with washer M8 (#65) and hex head screw M8x 20 (#59).
4.9. ATTACH CARRY HANDLE
4.9.1. Secure the carry handle (#76) to under plate (#41) with screw for carry
handle (#75).
4.10. Place the V-blocks (#4), in the required orientation, onto the bed frame
(#28).
• WARNING! The V-blocks are heavy.
4.11. AIR SUPPLY
4.11.1. Connect a compressed air supply hose (fig 1) to the quick coupler
(male) (#81).
4.11.2. The recommended working air supply is a pressure is between
108-123psi.
INSTALLATION
▲ DANGER! Models are purpose designed to withstand greater loads than the
hydraulic units can develop. For safety reasons, always ensure the workpiece
and press tools are secured on the table and will not flex or suddenly “give
way” causing danger to operator or the component.
5.1. SECURE PRESS TO THE FLOOR
8 DO NOT attempt to move assembled press manually. When moving the press
follow the instructions as detailed in Section 1.
5.1.1. Move the press to the mounting location, and spot mark through fixing
holes in base section (#70) onto the floor.
5.1.2. Check for any hidden wiring or cables, if needed change the location
for the holes.
5.1.3. Temporarily move the press to the side.
5.1.4. Use a masonry drill bit to drill the four holes about 3” to 4” (75 to
100mm) deep into the concrete or wood, as necessary.
5.1.5. Clean out the drilled holes.
5.1.6. Position the press and align the holes in the base section with the
holes in the floor.
5.1.7. Use four concrete anchor bolts or lag bolts for wooden floors, (not
included), to secure to the floor.
• WARNING! To prevent serious injury DO NOT use damaged equipment. If
abnormal noise or vibration occurs have the problem corrected.
• WARNING! Ensure the mounting surface is capable of withstanding the
weight of the press and workpieces.
5.2. BEFORE FIRST USE
5.2.1. Before operating the press, purge the hydraulic system in order to
eliminate any air that may have built up during transit. Open the release
valve and pump the handle several times and close the release valve. Should
the system malfunction at any time,
repeating this process may resolve the problem.
▲ DANGER! Models are purpose designed to withstand greater loads than the
hydraulic units can develop. For safety reasons, always ensure the workpiece
and press tools are secured on the table and will not flex or suddenly “give
way” causing danger to operator or the component. Also ensure you have read
and understood section 1 Safety Instructions.
OPERATION
6.1. SETTING THE BED FRAME HEIGHT
6.1.1. Turn the hand winch handle (#21) until the cables just takes the weight
of the bed frame (#28).
6.1.2. Remove the retaining clips (#26) from the back of the pins (#27) and
withdraw the pins, store in a secure location.
6.1.3. Use the hand winch handle (#21) to raise or lower the bed frame (#28)
to the desired height.
6.1.4. Re-insert the pins (#27) and the retaining clips (#26).
6.1.5. Slacken off the hand winch (#21) so that the pins (#27) are taking the
full weight of the bed frame (#28).
6.2. Check that the release valve on the hydraulic unit is fully closed, ready
for operating.
6.3. Position the V-block (#4) or press tools to be used onto the table and
align beneath the ram. Place workpiece onto the table or V-blocks and align
beneath the ram as required.
NOTE: Care must be taken to ensure a V-block does not fall from the press
table. If necessary hold the configuration in position with clamps (not
supplied).
• WARNING! DO NOT apply off centre loads.
6.4. Connect the air supply to the foot pedal (#79) quick coupler (male)
(#81).
6.5. Use either of the handles or the foot pedal to lower the ram to the
workpiece.
• WARNING! Monitor the pressure gauge during operation to ensure that the
rated capacity of the press is not exceeded.
6.6. When the operation is complete turn the release valve anti-clockwise to
release the pressure. The piston and the ram head will retract automatically.
6.7. Disconnect the air supply.
NOTE: Always keep the piston retracted after use to avoid corrosion.
NOTE: Maintenance and repair must be carried out by qualified person.
Contact your Sealey stockist for details.
7.1. Check all fittings are tight before each use.
7.2. Lubricate all moving parts at regular intervals.
7.3. Always keep the press clean, dry, and protect from harsh conditions.
7.4. Should you need to replace the oil ensure the piston is fully retracted.
An excess of oil will render the press inoperative. Use only appropriate
Sealey hydraulic jack oil. DO NOT use brake fluid. Contact your local Sealey
stockist for details. Purge the system to remove any air.
7.5. Check your model parts information for spares.
IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE
MACHINE.
Hydraulic products are only repaired by local service agents. We have
service/repair agents in all parts of the UK.
DO NOT RETURN PRODUCT TO US. Please telephone us on 01284 757500 to obtain the
address and phone number of your local agent. If the product is under
guarantee please contact your stockist.
De-commissioning Product
Should the product become completely unserviceable and require disposal, draw
off the oil into an approved container and dispose of the product and the oil
according to local regulations.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycling centre and
disposed of in a manner which is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice. Please note that other versions of this product are available.
If you require documentation for alternative versions, please email or call
our technical team on [email protected]
or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 24 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500
01284 703534
[email protected]
www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
YK509FAH.V2 Issue 2 (3) 26/09/22