HB Products HBCP Compressor Protection Instruction Manual
- June 3, 2024
- HB Products
Table of Contents
- HB Products HBCP Compressor Protection
- Safety Instructions
- Introduction
- Technical Data
- Installation Guide
- Electrical connection
- Installation Guide
- LED Indication & Calibration
- Installation of /0 Configuration Tool
- PC Configuration
- Fault Detection
- Sensor Repair
- Spare parts
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
HB Products HBCP Compressor Protection
Safety Instructions
CAUTION! Read the instruction manual before commencing work! Heed all
warnings to the letter! Installation of HBCP requires technical knowledge of
both refrigeration and electronics. Only qualified personnel should work with
the product. The technician must be aware of the consequences of an improperly
installed sensor, and must be committed to adhering to the applicable local
legislation.
If changes are made to type-approved products, this type approval becomes
void. The product’s input and output as well as its accessories may only be
connected as shown in this guide. HB Products assumes no responsibility for
damages resulting from not adhering to the above.
Explanation of the symbol for safety instructions.
In this guide, the symbol below is used to point out important safety
instructions for the user. It will always be found in places in the chapters
where the information is relevant. The safety instructions, and particularly
the warnings, must always be read and adhered to.
CAUTION! Refers to a possible limitation of functionality or risk of use.
NOTE! Contains important information about the product and provides
further tips.
The person responsible for operation must commit to adhering to all the
legislative requirements, preventing accidents, and doing everything so as to
avoid damage to people and materials.
Intended use, conditions of use.
The HBCP sensor and controller is made to measure and control refrigerant. If
HBCP is to be used in a different way or with another purpose, and if the
operation of the product in this function is determined to be problematic,
prior approval must be obtained from HB Products
Prevention of collateral damage :
Make sure that qualified personnel assess any faults and take necessary
precautions before attempting to make replacements or reparations, so as to
avoid collateral damage.
Disposal instructions: HBCP is built so that the modules can easily be
removed and sorted for disposal.
Introduction
HBCP is an intelligent sensor with a built-in microprocessor. It is designed
to detect liquid hammer in industrial refrigeration systems. The output signal
is an alarm signal for warning and alarm respectively.
The sensor’s sensitivity is configurable based on the capacitive measurement
principle, and it can react to just a few single drops. The sensor has a
built-in data logger so that the liquid hammer history can be tracked in up to
16,000 data logs with an optional sequence.
Measurement Principle
The sensor is a capacitive sensor. The capacitive measurement principle is
based on the electrical properties in the proximity of a capacitor. A
capacitor is an electrical component that is capable of building and
sustaining an electrical charge
Principally, a capacitor consists of two plates. When a charge is applied to a
plate, the other plate will be charged with the opposite polarity and retain
the charge until it has been grounded. The magnitude of the charge (the
capacitance) that can be generated depends, among other things, on what is
found between the plates. The substance between the plates is referred to as a
dielectric.
Rather than two plates, the sensor for level measurement is shaped as a
cylindrical rod. When liquid covers the sensor, the measured capacity is
changes. The conductivity of a material can vary depending on temperature,
chemical composition, and the homogeneity of the material, and therefore it
can sometimes require a different factory calibration.
HB Products sensors are calibrated so that they differentiate between
conductive and non-conductive liquids.
In refrigeration systems, the oil and liquid CO2 are not regarded as
conductive fluids, whereas refrigerants such as ammonia, HFCs, and brine are
regarded as conductive.
Design
The sensor consists of a mechanical part and an electronic part. These can easily be separated with a union nut. The electronic part is designed in accordance with IP65 waterproof rating and to withstand vibrations. The mechanical parts have been produced with AISI304/PTFE and tested to resist high pressures.
Software
The sensor is supplied with the latest firmware.
The sensor is configured with a configuration tool, “HBCP Tool”, using a PC.
It is capable of determining the version that was supplied.
Technical Data
Installation Guide
- Selection of size:
- 1/4″ is used for pipes with a dimension of < 2″
- 1″ is used for pipes with a dimension of > 2″
- Must be mounted in a horizontal or vertical position. Must be perpendicular of +/- 1.0 and offset from the centre, so that there can be distance of 0-2mm between the sensor and the inner wall of the pipe. The internal pipe and the sensor pipe may be in contact.
- HBCP can be mounted very closely to the compressor or up to 5m away from it.
- The sensor is installed with a standard cable without a sheath. If EMC is higher than described in EN 61326, a sheathed cable must be used. CAUTION! In case of welding work on the unit, the electronic part must be removed. Welding work can damage the electronics.
Electrical connection
HBCP: With supply and control cable to the modulating valve.
Installation Guide
- For the installation of HBCP, you require a 2.5mm Allen key, a shifting spanner, as well as gasket material depending on the thread type.
- Loosen the two set screws that secure the electronic part to the mechanical part. Separate the electronics from the mechanical part.
- Apply liquid gasket / Teflon to the conical thread. Install the mechanical part and tighten it. Tighten depending on the thread type and size (80-150Nm).
- Mount the electronic part again and secure with two set screws.
LED Indication & Calibration
LED indication:
- Green LED indicates 24 V DC supply; it blinks during operation. If “run-in” is not used, this function must be deactivated in the tool.
- Yellow LED indicates low alarm.
- Red LED indicates high alarm.
Installation of /0 Configuration Tool
See separate manual.
NOTE! To be able to change the control parameters, you need a special
USB/M12 configuration cable, as well as a configuration tool installed on a PC
PC Configuration
See separate manual.
Fault Detection
General:
NOTE! Fault detection in the electronics and/or replacement of the
electronics can be carried out without releasing pressure on the system or
removing the mechanical part of the sensor
Sensor Repair
- The sensor electronics are completely embedded and can therefore not be repaired.
- In case of faults with the sensor, it will typically only be necessary to replace the electronics.
- Complaint cases are handled by the HB Products dealers/distributors.
- Their complain procedures must be followed before returning the sensor.
Spare parts