BORMANN BAT6300 Cartridge For Fixing Insulation Installation Guide

BORMANN BAT6300 Cartridge For Fixing Insulation

Specifications

• Model: BAT6300
• Length: 355 mm
• Weight: 2.6 kg

Product Usage Instructions

Safety Instructions

Warning: Read the manual carefully before use. Failure to follow the warnings and instructions may result in damage to the unit and/or physical injury. Store the manual in a safe place for future reference.

Intended Use

• Materials that are too hard, such as welded steel, cast iron, etc.
• Materials that are too soft, such as wood, gypsum board, hollow brick, etc.
• Fragile materials, such as glass, marble, etc.

Disassembly and Assembly

1. Dismount the launching assembly: dismount the annular spring (10) with a screwdriver, remove the stop (pawl) (11), and pull out the launching assembly.
2. Removing the grip assembly: insert the hexagon socket of M5 into the screw (M612) (36) hole, remove the screw (M612) (36) by rotating it counterclockwise, and remove the grip assembly.
3. Disassembly of grip assembly parts: remove the screw (M6*10) (34) to disassemble other parts: firing lever (29), a supporting angle piece (31), trigger spring (33), rubber handle grip (35), pin (32), lever spring (30).
4. Disassembly of the trigger assembly: remove the threaded pin (17) by rotating it counterclockwise with a cross screwdriver. Remove the trigger assembly (19) from the rear of the tool body (16).
5. Remove the unloading screw: with bolt M6*18 (9) and then press the barrel retention assembly (13) on the flat surface, hold the tool body (16), and lift it up, you can see the magazine catch spring (15), 5mm ball (14). Disassembly is now complete.
6. To assemble the unit: follow the disassembly steps in reverse order from 7 to 1. Pay attention to the placement of parts and check for missing parts.

Operating Instructions

1. Hold the outer cover assembly (01) and pull it forward until it can not be moved forward.
2. Check whether the working surface can be fastened with the tool.
3. Choose the appropriate power level according to the strength of the working surface and the length of the nail. Select the power level that suits the job.

FAQ

Q: What should I do if I encounter a worn-out trigger assembly?

A: Contact customer service for a replacement trigger assembly.

PARTS

**** 29 – 36

Handle assembly

| Firing lever
Lever spring
Supporting angle piece
Pin (diameter: 4 mm * length : 18 mm)
Trigger spring
Screw (m6x10)
Rubber handle grip
Screw (m6x12)

TECHNICAL DATA

SAFETY INSTRUCTIONS

• Warning: Read the manual carefully before use. Failure to follow the warnings and instructions may result in damage to the unit and/or physical injury. Store the manual in a safe place for future reference.
• Do not fire the tool without a fastener. If the tool is fired without a fastener, the piston can hit the work surface, causing serious injury to the user and bystanders.
• The user must possess the appropriate training on operation, maintenance, and repair.
• Wear helmets, goggles, earplugs, and other protective equipment.
• Do not use the tool in flammable and explosive places.
• If the clip is stuck after melting, it cannot be pried out directly with tools. Attempting to do so will cause personal injury. Proper and safe removal of stuck material must be carried out by professionals.
• Be highly alert during use, incorrect operation of the tool can cause injury to the user or nearby personnel. After checking to make sure that the tool is not loaded, point it in a safe direction, make sure that the barrel is fully extended, and close the tool to the semi-closed position. This ensures that the piston is in position for the next fastening operation.
• Never point the tool’s nail hole towards yourself or other people.
• In case of a misfire, do not withdraw the tool from the working surface immediately. Keep the close shooting position for more than 5 seconds. If the cartridge still fails to fire, withdraw the tool from the working surface making sure it is not pointed towards anybody or yourself. After confirming that it is safe, lift the tool to hold the close shooting position again. If the tool still misfires, repeat the above process 1-5 times until it no longer misfires.
• During use, keep your body balanced to avoid accidents caused by falling and wrong operation of the tool.
• During use, keep other people away from the working area to avoid injuries caused by flying objects.
• During use, keep your arm properly bent and do not extend it completely.
• Before use, determine how much power is required and make the corresponding adjustments.
• Before use, check whether the tool and the nails are in good condition and properly maintained.
• Keep the work area clean and tidy.
• Use fasteners at the recommended temperature. Plastic parts will break or crack at low temperatures.
• If the tool is overheated during use, wait until it cools down, remove the unused nails, and place them in a safe place.
• Do not leave the tool in places where it will not be supervised.
• Do not expose the tool to high temperatures. Keep it away from sunlight, fire, and heating components.
• When not in use, when storing, and during transportation, the tool and the nails must be placed in the toolbox to ensure safety. The nails must be removed from the tool.
• Always unload the tool before cleaning or maintenance.
• The tool needs to be serviced and maintained when abnormal conditions arise during use, such as jamming and inflexible pulling.
• When a breakage is found, the broken part needs to be replaced before operating the tool.
• Tool maintenance must be carried out in case the tool gets stuck.
• In case of abnormal conditions or damaged parts, the tool must be checked or the damaged parts shall be replaced before use.
• Do not attempt to nail into any inappropriate materials. Serious injury or blindness may result. Never try to fasten into very hard or brittle materials such as tile, glass, cast iron, or rocks of any kind.
• These materials can break or shatter causing splinters to fly and leading to serious injury to the tool operator and to bystanders.

INTENDED USE

• The product is suitable for nailing into concrete, brick, steel plates, etc.
• The product is not suitable for nailing into materials such as:
• Materials that are too hard, such as welded steel, cast iron, etc.
• Materials that are too soft, such as wood, gypsum board, hollow brick, etc.
• Fragile materials, such as glass, marble, etc.

DISASSEMBLY AND ASSEMBLY

1. Dismount the launching assembly: dismount the annular spring (10) with a screwdriver, remove the stop (pawl) (11) and pull out the launching assembly.
2. Disassembly of launch assembly parts: rotating the fastener guide sleeve (03) can separate the barrel (08) and pull out the piston assembly (07). There is a reset spring (05) and a reset ring (06) on the thin rod part.
   • The front part is not disassembled daily but only maintained. When it is necessary to disassemble, the steps are as follows: pull the fastener guide sleeve (03) backward to expose the two planes of the fastener guide assembly (04), clamp the two planes with one adjustable wrench, and clamp the plane at the front end of the outer cover assembly (01) with the other adjustable wrench.
   • Rotate the outer cover assembly (01) counterclockwise to remove the speed adjusting power level adjuster screw (02) and the fastener guide assembly (04).
3. Removing the grip assembly: insert the hexagon socket of M5 into the screw (M612) (36) hole, remove the screw (M612) (36) by rotating it counterclockwise, and remove the grip assembly.
4. Disassembly of grip assembly parts: remove the screw (M6*10) (34) to disassemble other parts: firing lever (29), a supporting angle piece (31), trigger spring (33), rubber handle grip (35), pin (32), lever spring (30).
5. Disassembly of the trigger assembly: remove the threaded pin (17) by rotating it counterclockwise with a cross screwdriver. Remove the trigger assembly (19) from the rear of the tool body (16).
   • After a long time of use, the trigger assembly (19) will wear out. Contact customer service for replacement.
6. When removing the silence assembly plug (28), press it with your palm, rotate it 90° to the right, and then take it out.
   • Take out the firing pin spring (25), the return spring of the sear holder (26), the sear holder (21), the firing pin assembly (24), the sear (23), the sear spring (22), and the push pin (18) in turn.
7. Remove the unloading screw with bolt M6*18 (9) and then press the barrel retention assembly (13) on the flat surface, hold the tool body (16), and lift it up, you can see the magazine catch spring (15), 5mm ball (14). Disassembly is now complete.
8. In order to assemble the unit, follow the disassembly steps in reverse order, from 7 to 1. Pay attention to the placement of parts and whether there are missing parts.

OPERATING INSTRUCTIONS

1. Hold the outer cover assembly (01) and pull it forward until it can not be moved forward.
2. Check whether the working surface can be fastened with the tool.
3. Choose the appropriate power level according to the strength of the working surface and the length of the nail. Select the power level that suits the application. See “Power adjustment process”.
4. Install the powder load and load the nail.
5. Hold the outer cover assembly (01) and pull it forward until it can not be moved forward and then reset, adjusting the magazine position to the striking state.
6. Press the working face vertically with the tool, pull the trigger, and complete a shot.
7. Lift the tool and repeat steps 4 to 6 to continue the operation.

Power adjustment process (Fig. 1-4)

• If the power is too little, rotate the power level adjuster screw (02) to the maximum power position and try shooting again. If the power is still too little, the cartridge can be replaced with one that is more powerful and can be matched with the product.
• If the power is too high, rotate the power level adjuster screw (02) to reduce the power and adjust it step by step to the best fastening effect.

**Concrete nailing depth (excluding the thickness of the fasteners)***

**Concrete grade| Nail rod diameter (mm) / penetration depth (mm)
---|---
3.7| 4.5**
C16-C20| 32| 37
C25-C35| 27| 37
C40-C45| 22| 32

Use as reference only.

MAINTENANCE

• Note: The tool should be cleaned daily.
• The tool is driven by powder loads. The accumulation of residues after powder load combustion will cause the movement of various parts to be impeded.
• Failure to perform maintenance work on the unit for long periods of time will cause damage and wear acceleration of parts. All parts should be cleaned with oil detergent and wire brushes.
• Daily maintenance after use is necessary. For maintenance and repair, disassemble the launch assembly by following steps 7 to 1 (see section “Disassembly and assembly”), clean the residues inside and outside the nail tube with a wire brush, wipe the inside and outside of the parts with a cloth stained with the cleaning oil in the oil pot and then complete the maintenance after reassembly. After cleaning with detergent oil, all parts should be wiped thoroughly dry.
• It is necessary to carry out maintenance after 3000 shots to maintain the reliable operation of the tool’s internal parts. Replace any damaged parts.
• If the tool is functioning improperly or parts are damaged during use, maintenance and parts replacement must be carried out, otherwise the tool can not be used normally or accidents may occur.

Daily function check

• Always check the tool first to ensure that it does not contain powder loads or drive pins.
• Check the tool’s function by repeatedly pressing the muzzle bushing completely on a hard surface and pulling the trigger. You should hear an audible clicking sound while the trigger is pulled.
• Lay down the tool and make sure the barrel is in the semi-open position.

TROUBLESHOOTING

2.  The tool was assembled incorrectly.

| Replace the piston and check whether other parts are damaged or the power is adjusted to the minimum setting.
Cartridge damage after firing| There is too much powder residue and/or dust on the tool, especially in the chamber of the nail tube.| Clean up residues.
The clip melts and deforms and it cannot be pulled| The tool is overheated or pressed in place for a long time.| Cool the tool or reduce the pressing time. If the clip cannot be taken out normally, do not pry out the clip with tools. Take the tool to the manufacturer for maintenance.
The tool feels hot to the touch| The tool is overheated or the firing rate is too high.| Wait until the tool cools down.
It is difficult to pull the trigger without firing| The tool is not fully compressed on the working surface or too much residue affects the compression.| Properly compress the tool on the working surface and clean up residues.

• The manufacturer reserves the right to make minor changes to product design and technical specifications without prior notice unless these changes significantly affect the performance and safety of the products.
• The parts described/illustrated in the pages of the manual that you hold in your hands may also concern other models of the manufacturer’s product line with similar features and may not be included in the product you just acquired.
• To ensure the safety and reliability of the product and the warranty validity, all repair, inspection or replacement work, including maintenance and special adjustments, must only be carried out by technicians of the authorized service department of the manufacturer.
• Always use the product with the supplied equipment. Operation of the product with non-provided equipment may cause malfunctions or even serious injury or death.
• The manufacturer and the importer shall not be liable for injuries and damages resulting from the use of non-conforming equipment.
• WWW.NIKOLAOUTOOLS.COM
• The instructions manual is also available in digital format on our website www.nikolaoutools.com. Find it by entering the product code in the Search field.

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>