ROUGH COUNTRY 93193 50 Inch LED Light Bar Kit Instruction Manual

93193 50 Inch LED Light Bar Kit

Specifications:

• Product Name: POLARIS XPEDITION ADV-5-1000 Front High Mount
  Light Bar

• Kit Contents: Driver Side Bracket, Passenger Side Bracket

• Tools Needed: 10mm Wrench, 4mm Allen Wrench, T40 Torx, 1/4
  Drill, Drill Motor

• Hardware Included: 6 – 6mm x 20mm Button Head Bolt, 6 – 6mm
  Flat Washer, 6 – 6mm Lock Nut

Product Usage Instructions:

1. Remove factory front roof bolts with a T40 Torx. Retain
   hardware for reuse.

2. Peel back the headliner to ensure the roof mounting nuts remain
   in place.

3. Loosely attach the driver side bracket using the factory 6mm
   button head bolt and secure with a 4mm Allen wrench.

4. Bore out the dimples in the factory roof using a 1/4
   drill.

5. Secure the front bracket mount to the drilled holes with the
   supplied hardware and tighten with a 4mm Allen wrench and 10mm
   wrench.

6. Drill a hole in the roof where the third bracket hole is and
   secure it with the supplied hardware.

7. Repeat steps for the passenger side bracket.

8. Attach the light bar to the bracket using the provided
   hardware.

9. Wire the light bar according to your preference.

Post Installation Instructions:

1. Check all fasteners for proper torque and ensure clearance
   between components.

2. Perform a headlight check and adjust to proper settings.

3. Retighten all kit components at 500 miles and every 300 miles
   thereafter. Periodically check hardware tightness.

4. Install Warning to Driver decal on sun visor.

Frequently Asked Questions (FAQ):

Q: How often should I check the hardware tightness after

installation?

A: It is recommended to retighten all kit components at 500
miles and then every 300 miles after installation. Periodically
check all hardware for tightness.

Q: What tools are needed for the installation?

A: You will need a 10mm Wrench, 4mm Allen Wrench, T40 Torx, 1/4
Drill, and a Drill Motor for the installation process.

Q: Do I need to adjust the headlight after installing the light

bar?

A: Yes, it is recommended to perform a headlight check and
adjustment to ensure they are set to proper settings after
installation.

921931910

POLARIS XPEDITION ADV-5-1000 Front High Mount Light Bar
Thank you for choosing Rough Country for all your vehicle needs. Please read instructions before beginning installation. Check the kit hardware against the kit contents shown below. Be sure you have all needed parts and know where they go. If question exist, please call us @1-800-222-7023. We will be happy to answer any questions concerning this product. Check all fasteners for proper torque. Check to ensure for adequate clearance between all components. Periodically check all hardware for tightness.

KIT CONTENTS: Driver Side Bracket Passenger Side Bracket

TOOLS NEEDED: 10mm Wrench
4mm Allen Wrench
T40 Torx
1/4″ Drill Drill Motor

HARDWARE INCLUDED: 6 – 6mm x 20mm Button Head Bolt
6 – 6mm Flat Washer
6 – 6mm Lock Nut

Torque Specs:

Size 5/16″ 3/8″ 7/16″ 1/2″ 9/16″ 5/8″
3/4″

Grade 5 15 ft/lbs 30 ft/lbs 45 ft/lbs 65 ft/lbs 95 ft/lbs 135ft/lbs
185ft/lbs

Grade 8 20ft/lbs 35ft/lbs 60ft/lbs 90ft/lbs
130ft/lbs 175ft/lbs
280ft/lbs

Size 6MM 8MM 10MM 12MM 14MM 16MM
18MM

Class 8.8 5ft/lbs
18ft/lbs 32ft/lbs 55ft/lbs 85ft/lbs 130ft/lbs
170ft/lbs

Class 10.9 9ft/lbs
23ft/lbs 45ft/lbs 75ft/lbs 120ft/lbs 165ft/lbs
240ft/lbs

INSTALLATION INSTRUCTIONS
1. Remove factory front roof bolts with a T40 Torx. Retain hardware for reuse. See Photo 1. 2. NOTE: It may be necessary to peel the headliner back to make sure the roof mounting nuts do not dislodge when
mounting the roof rack. When installing the rack, peel back the headliner to make sure the factory nuts have not moved. See Photo 2 and Photo 3.

Photo 1

Photo 2

Remove front bolts.

Peel back headliner.

3. Use the factory 6mm button head bolt to loosely attach the driver side bracket to the roof using the hidden factory nuts. Secure with a 4mm Allen wrench. See Photo 4.

Photo 3

Photo 4

Make sure nut has not moved.

Attach bracket mount to front roof location.

4. Use a 1/4″ drill to bore out the dimples in the factory roof shown in Photo 5. 5. Swing the loosely installed bracket so the front bracket mount lines up with the previously made holes. Use the sup-
plied 6mm button head bolt, 6mm washer, and 6mm nut to secure the front bracket mount to the previously drilled
holes. Tighten with a 4mm Allen wrench and 10mm wrench. See Photo 6.

Photo 5

Photo 6

Attach bracket mount to front roof location.

Attach bracket mount to front roof location.

6. Use the front bracket as a template and use the 1/4″ drill to make a hole in the roof where the third bracket hole is. See Photo 6.
7. Use the supplied 6mm hardware to secure the third hole of the bracket. Tighten with a 4mm Allen wrench and 10mm wrench. See Photo 7.

Photo 6

Photo P2hoto 4

Drill third hole.

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8. Repeat Step 1 through Step 7 for the passenger side.
9. Attach light bar to the bracket using the hardware supplied with the light bar kit. 10. Wire light to preference.

POST INSTALLATION INSTRUCTIONS
1. Check all fasteners for proper torque. Check to ensure for adequate clearance between all rotating, mobile, fixed, and heated members. Verify clearance between exhaust and brake lines, fuel lines, fuel tank, floorboards, and wiring harness.
2. Perform head light check and adjustment to proper settings. 3. All kit components must be retightened at 500 miles and then every 300 miles after installation. Periodically check all
hardware for tightness. 4. Install “Warning to Driver” decal on sun visor.

By purchasing any item sold by Rough Country, LLC, the buyer expressly warrants that he/she is in compliance with all applicable, State, and Local laws and regulations regarding the purchase, ownership, and use of the item. It shall be the buyers responsibility to comply with all Federal, State and Local laws governing the sales of any items listed, illustrated or sold. The buyer expressly agrees to indemnify and hold harmless Rough Country, LLC for all claims resulting directly or indirectly from the purchase, ownership, or use of the items.

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