K RCHER 40-24-2 Sc Industries Auger Instruction Manual

September 23, 2024
K RCHER

KARCHER 40-24-2 Sc Industries Auger

KARCHER-40-24-2-Sc-Industries-Auger-PRODUCT

Specifications

  • Model: IVR 100/24-2 Sc
  • Operating Voltage: 220-240 V ~
  • Frequency: 50-60 Hz
  • Power: 2400 W
  • Max. Pressure: 23 kPa (230 mbar)
  • Airflow Rate: 18.5 l/s
  • Noise Level: 68 dB(A)
  • Weight: 103 kg
  • Dimensions (LxWxH): 915 x 760 x 1580 mm

Product Usage Instructions

Starting Up

  1. Plug the power cord into the socket.

Operation

  1. Secure the parking brake.
  2. Ensure the suction head is in good condition.

Suction Process

  • Maintain the proper movement of the suction head during operation.

Cleaning Dust Filter

  • Clean the dust filter periodically to ensure efficiency.

Replacing Bag Filter

  • Follow the provided steps to replace the bag filter.

Replacing Filter

  • Replace the filter as per the instructions provided in the manual.

Ending Operation

  • Remove the power cord from the socket.

Transport, Storage, Care, and Maintenance

  • Follow guidelines for transporting, storing, and maintaining the product.

FAQ

Q: How often should I clean the dust filter?

A: It is recommended to clean the dust filter periodically to maintain optimal performance. The frequency may vary based on usage.

Q: What should I do in case of an emergency during the operation?

A: If an emergency occurs during operation, immediately turn off the device and unplug it from the power source.

General notes

  • Read these original operating instructions and the enclosed safety instructions before using the device for the first time.
  • Proceed accordingly. Keep both books for future reference or future owners.

Intended use

  • WARNING Inhalation of dusts posing a health hazard
  • Health hazard Never use the appliance to vacuum up dusts that pose a health hazard.
  • ATTENTION Short-circuit due to high levels of humidity Damage to the device
  • Only use the device indoors.

The device is intended for:

  • the vacuuming of non-flammable and non-explosive substances.
  • the vacuuming of flammable clouds of dust of all dust explosion classes (excluding clouds of dust with a minimum ignition energy ME < 1 mJ).
  • the vacuuming of clouds of dust and coarse dirt.
  • the vacuuming of flammable bags of dust from zone 22 if the device is installed outside of potentially explosive areas. the vacuuming of moist and liquid substances.
  • industrial use. g. in storage and production areas
  • for commercial use, e.g. in hotels, schools, hospitals, factories, shops, offices, and rental companies.
  • Any other use will be regarded as improper use.

Environmental protection

  • The packing materials can be recycled. Please dispose of packaging under the environmental regulations.
  • Electrical and electronic devices contain valuable, recyclable materials and often components such as batteries, rechargeable batteries, or oil, which – if handled or disposed of incorrectly – can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with household rubbish.
  • Notes on the content materials (REACH) Current information on content materials can be found at: www.kaercher.de/REACH

Accessories and spare parts

  • DANGER Risk of explosion when used with non-permitted accessories
  • Only use accessories permitted by the manufacturer and with the Ex label for type 22 usage.
  • Only use original accessories and original spare parts. They ensure that the appliance will run safely and fault-free.
  • Information on accessories and spare parts can be found at www.kaercher.com.

Scope of delivery

  • Check the contents for completeness when unpacking. If any accessories are missing or in the event of any shipping damage, please notify your dealer.

Safety devices

Hazard levels

  • DANGER Indication of an imminent threat of danger that will lead to severe injuries or even death.
  • WARNING Indication of a potentially dangerous situation that may lead to severe injuries or even death.
  • CAUTION Indication of a potentially dangerous situation that may lead to minor injuries.
  • ATTENTION Indication of a potentially dangerous situation that may lead to damage to property.

Safety instructions

  • WARNING You must not set up or operate the device in areas where there is a risk of dust or gas explosion.
  • A dust explosive atmosphere inside the device is only allowed in front of the filter. Gas explosive atmospheres are prohibited inside the device.
  • The device is not suitable for vacuuming up dusts that are harmful to human health.
  • The device is not suitable for sucking up ignition sources and dusts with a glow temperature ≤ 190 °C.
  • The device is not suitable for the suction of explosive or equivalent substances within the meaning of §1 SprengG, explosive steam-air mixtures, as well as Al and Mg dust.
  • The device is not suitable for the suctioning or vacuuming of flammable liquids (flammable, easily flammable, highly flammable according to Dangerous Substances
  • Directive 67/548/EEC) (flash point below 55 °C) and mixtures of flammable dusts and liquids.
  • The device is not suitable for the vacuuming of dusts with extremely low minimum ignition energy (ME <1 mJ), e.g. toner, mesh, aluminium powder, lead acid suitable.
  • Protect the device from rain. Do not store the device outdoors.
  • Every time before use, check whether the equipotential bonding conductors (earthing conductors) are connected.
  • CAUTION Switch off the device after each use and remove the mains plug.
  • ATTENTION Only use the device indoors.
  • Risk of crushing! Wear gloves when removing or installing the suction head, filter inlay or collection container.
  • Risk of damage! Never vacuum without a filter or with a damaged filter.
  • Wear safety shoes when operating the device.
  • Only move the device at walking speed, and to move down a decline, have two workers steady the device as necessary.
  • Be careful to ensure that there is no dust spillage when replacing accessories.
  • Surface temperatures can rise to 100 °C during normal operation.

Behaviour in the event of an emergency

  • DANGER Risk of injury and material damage when vacuuming inflammable materials, or in the case of a short-circuit or other electrical faults
  • The danger of inhalation of gases is hazardous to health, danger of electric shock, danger of burns.
  • In the event of an emergency, switch off the device and unplug the mains plug.

Electrical connection

  • The device may only be connected to an electrical connection which has been set up by a qualified electrician as per IEC 60364.
  • For the connection values see Technical data and type plate. Use of an extension cable is prohibited.
  • DANGER Danger of electric shock

Danger of death

  • Avoid damaging the power cables by driving over them or otherwise crushing them, or by jerking them.
  • Protect the cables from heat, oil and sharp edges.
  • Check the mains connection of the device for damage every time before operation.
  • Do not operate the device using a damaged cable. Have any damaged cables replaced by a qualified electrician.

Symbols on the device

Industrial vacuum for flammable dust, until list/set-up outside zone 22

  • Observe the warning sign on the device!

The device is not suitable for:

  • Intake of liquids with high risk of explosion and mixtures of flammable dusts and liquids.
  • Connection to dust-producing machines.
  • Absorption of glowing dust or other ignition sources.

The device is not suitable for:

  • Operation in potentially explosive atmospheres.

Description of the unit

See graphics page for illustrations

Illustration A

  1. Collection container
  2. PE dust bag
  3. PE dust bag fastener
  4. Push handle
  5. Suction hose connection
  6. Equipotential bonding cable
  7. Bag filter
  8. Mains cable
  9. Gauge
  10. Power switch
  11. Equipotential bonding cable
  12. Suction head lock
  13. Equipotential bonding cable
  14. Pressure equalization tube
  15. Accessory holder
  16. Lower collection container lever
  17. Steering rollers with parking brake

Initial startup

See graphics pages for illustration

  1. Bring the device into the working position.
  2. If necessary, secure the device using the parking brake.
  3. Ensure that the suction head is fitted correctly.
  4. Insert the suction hose into the suction hose connection.
    • Illustration B
  5. Plug the desired accessory onto the suction hose.

Operation

See graphics pages for illustration

  1. Plug the mains plug into the socket.
  2. Switch on the device using the trigger.

Illustration C

The switch has multiple-level settings

The device is off.

  1. Motor 1 is switched on.
  2. Motors 1 and 2 are switched on.
  3. Start the vacuuming process.

Suction process

See the graphics page for illustrations

Illustration D

  1. Holder
  2. Suction hose
  3. Accessory holder
  4. Nozzle
  5. Switch the device on.
  6. Remove the suction hose from the holder.
  7. Take the desired nozzle out of the accessory holder and attach it to the suction hose.
  8. Vacuum up the desired material.
  9. Take the nozzle off the suction hose and place it into the accessory holder.
  10. Place the suction hose on the holder.
  11. Switch off the device.

Cleaning the dust filter

See graphics page for illustration

Note Clean the filter regularly to avoid declining suction power.

Illustration E

  1. Move the filter cleaning handle back and forth several times to clean the filter.

Reading the minimum volumetric flow

A gauge is mounted on the front of the device that shows the vacuum intensity.

(see chapter Description of the unit)

The table shows the maximum vacuum intensity value. This value depends on the unit performance and the suction hose used.

ATTENTION

Suction loss

  • If the specified value is exceeded, the air speed in the suction hose drops below 20 m/s.
  • Clean the bag filter when the value is reached, or sooner.
  • If cleaning does not significantly lower the value, change out the bag filter.

(see chapter Replacing the Pocket Filter)

Hose diameter Value
DN40 180 mbar (18 kPA)
DN50 160 mbar (16 kPA)

Clean the filter before or when the specified value is reached.

Emptying the collection container

See the graphics page for illustrations

  1. Switch the device off and disconnect it from the power supply.
  2. Clean the dust filter.
    • Push down the lever to lower the collection container.
    • Illustration F
  3. Pull the collection container out of the device.
    • Illustration G
  4. Empty the collection container into the waste container.
  5. Dispose of or reuse the contents by applicable law.
  6. Empty the collection container after each use and otherwise as needed.

Note Only move the collection container on its rollers. Do not use a crane, forklift, or similar means.

Remove the PE dust bag

See the graphics page for illustrations

Illustration H

  1. Disconnect the pressure equalization hose from the collection container.
  2. Take the collection container out of the device.
  3. Remove the fastener from the PE dust bag.
  4. Close the PE dust bag using a cable tie or adhesive tape.
  5. Dispose of the dust bag under statutory regulations.
  6. Insert the new dust bag into the collection container.
  7. Place the fastener inside.
    • Ensure that the PE dust bag is not damaged.
  8. Insert the collection container into the device and connect the pressure equalization hose.

Removing the suction head

See graphics page for illustration

  1. Switch off the device and disconnect from the power supply.
  2. Open the suction head lock.
    • Illustration I
  3. Remove the suction head and put it to one side.

Ending operation

  1. Switch off the device using the on/off switch
  2. Empty and clean the collection container.
  3. Remove the accessories and clean and dry them as necessary.

Transport

  • CAUTION Failure to observe the weight Risk of injury and damage
  • Be aware of the weight of the device during transport and storage.
  1. When transporting in vehicles, secure the device against slipping and tipping over according to the applicable guidelines.

Storage

  • CAUTION Failure to observe the weight Risk of injury and damage
  • Be aware of the weight of the device during transport and storage.
  1. Store the device indoors only.

Care and servicing

  1. Rinse off the device and accessories at regular intervals using a suitable liquid and allow to dry.
  2. Check the bag filter regularly for damage.
    Replace the bag filter if damaged.

Replacing the filter

For the figures, please refer to the graphics Illustration J

  1. Unscrew the hexagon screw.
  2. Unscrew the screw plug.
  3. Remove and replace the filter.
  4. Insert the new filter.
    • Ensure that the filter is inserted correctly during installation.
  5. Screw in and tighten the screw plug.
  6. Screw in and tighten the hexagon screw.

Replacing the pocket filter

See graphics page for illustrations Illustration K

  1. Screws
  2. Clamping ring
  3. Pocket filter
  4. Cleaning fixture
  5. Remove the suction head (see chapter Removing the suction head).
  6. Remove the filter unit from the device using the handles and turn it over. Illustration L
  7. Remove the screws and remove the cleaning fixture.
  8. Loosen the clamping ring screw connection.
  9. Remove the pocket filter.
  10. Dispose of the foam filter.
  11. Insert the new bag filter.
  12. Insert the new foam filter.
  13. Fit the tensioning ring and screw it in place.
  14. Fit the cleaning device and screw it on.
  15. Insert the filter inlay.
    In doing so, make sure the tab on the filter inlay fits into the shaft. Illustration M

Troubleshooting guide

  • DANGER Risk of injury Danger of the device unintentionally starting and danger of electric shock
  • Switch off the device and unplug the mains plug before performing any work on the device.
  • Have all checks and work on electrical parts performed by a qualified technician.
  • The motor (suction turbine) does not start up

No electrical voltage present

  • Check the socket and the power supply fuse.
  • Check the mains cable and the mains plug of the device.

The suction power decreases

  • Nozzle, suction hose, or suction pipe clogged.
  • Check the nozzle, the suction hose, and the suction pipe, and clean if necessary.
  • The filter is dirty.
  • Clean the filter.

Customer Service department

If the malfunction cannot be corrected, the device must be checked by the Customer Service department.

Warranty

  • The warranty conditions issued by our relevant sales company apply in all countries.
  • We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing flaw is the cause.
  • In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

(See overleaf for the address)

  • Further warranty information (if available) can be found in the service area of your local Kärcher website under “Downloads”.

Technical data

| IVR 100/24-2 Sc
---|---
Electrical connection| |
Mains voltage| V| 220-240
Phase| ~| 1
Power frequency| Hz| 50-60
Degree of protection| | IPX4
Protection class| | I
Nominal power| W| 2400
Power protection (slow-blowing)| A| 16
Dimensions and weights| |
Typical operating weight| kg| 103
Length x width x height| mm| 915 x 760 x 1580
Ambient conditions| |
Ambient temperature| °C| +40
Device performance data| |
Tank content| l| 100
Air quantity| l/s| 2 x 74
Air flow volume during operation| l/s| 76.5
Vacuum| kPa (mbar)| 23 (230)
Operating pressure| kPa (mbar)| 18.5 (185)
Nominal width of the suction hose| | DN50
Determined values in acc. with EN 60335-2-69
Hand-arm vibration value| m/s2| < 2.5
Uncertainty K| m/s2| 0.2
Sound pressure level LpA| dB(A)| 68
Uncertainty KpA| dB(A)| 2
Mains cable| |
Mains cable H07BQ-F| mm2| 3 x 1.5
Part number (EU)| | 9.988-393.0
Cable length| m| 10

Subject to technical modifications.

Declaration of Conformity

EU Declaration of Conformity

  • We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us.
  • This declaration is invalidated by any changes made to the machine that are not approved by us.
  • Product: Dry vacuum cleaner
  • Product: Wet/dry vacuum cleaner
  • Type: 9.986-xxx
  • Type: 9.989-xxx

Currently applicable EU Directives

  • 2006/42/EC (+2009/127/EC)
  • 2014/30/EU
  • 2011/65/EU

Harmonized standards used

  • EN 55014-2: 2015
  • EN 55014-1: 2017 + A11: 2020
  • EN 60335-1
  • EN 60335-2-69
  • EN IEC 61000-3-2: 2019
  • EN 61000-3-3: 2013 + A1: 2019
  • EN 61000-3-11: 2000
  • EN 62233: 2008
  • EN IEC 63000: 2018
  • The signatories act on behalf of and with the authority of the Executive Board.
  • Documentation supervisor: A. Haag
  • Kärcher Industrial Vacuuming GmbH
  • Robert-Bosch-Straße 4-8
  • 73550 Waldstetten (Germany)
  • Ph.: +49 7171 94888-0
  • Fax: +49 7171 94888-528
  • Waldstetten, 2024/04/01

Declaration of Conformity (UK)

  • We hereby declare that the product described below complies with the relevant provisions of the following UK Regulations, both in its basic design and construction as well as in the version put into circulation by us.
  • This declaration shall cease to be valid if the product is modified without our prior approval.
  • Product: Dry vacuum cleaner
  • Product: Wet/dry vacuum cleaner
  • Type: 9.986-xxx
  • Type: 9.989-xxx

Currently applicable UK Regulations

  • S.I. 2008/1597 (as amended)
  • S.I. 2016/1091 (as amended)
  • S.I. 2012/3032 (as amended)

Designated standards used

  • EN 55014-2: 2015
  • EN 55014-1: 2017 + A11: 2020
  • EN 60335-1
  • EN 60335-2-69
  • EN IEC 61000-3-2: 2019
  • EN 61000-3-3: 2013 + A1: 2019
  • EN 61000-3-11: 2000
  • EN 62233: 2008
  • EN IEC 63000: 2018
  • The signatories act on behalf of and with the authority of the Executive Board.
  • Documentation supervisor: A. Haag
  • Kärcher Industrial Vacuuming GmbH
  • Robert-Bosch-Straße 4-8
  • 73550 Waldstetten (Germany)
  • Ph.: +49 7171 94888-0
  • Fax: +49 7171 94888-528
  • Waldstetten, 2024/04/01
  • http://www.kaercher.com/dealersearch

Documents / Resources

| K RCHER 40-24-2 Sc Industries Auger [pdf] Instruction Manual
40-24-2 Sc, 50-24-2 Sc, 100-24-2 Sc, 40-24-2 Sc Industries Auger, 40-24-2 Sc, Industries Auger, Auger
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References

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