SAM S POL-5-03, POL-5-04 Polaris Xpedition Reverse Light Kit Installation Guide

SAM S POL-5-03, POL-5-04 Polaris Xpedition Reverse Light Kit

Product Information

Specifications:

• Product Name: Polaris Xpedition Reverse Light Kit
• Manufacturer: Sam’s Backup Lights
• Website: www.samsbackuplights.com

Description:
The Polaris Xpedition Reverse Light Kit includes various components such as a wiring harness, relay, lights, zip ties, connectors, and more to enhance visibility when reversing your vehicle.

Product Usage Instructions

• Step 1: Remove the Seat, Hood, and Grill

1. Remove two screws from the front of the driver’s seat and tilt the seat backward.
2. Loosen grill locks and lift to remove the grill. 3) Remove hood straps and lift to remove the hood.

• Step 2: Remove Optional Plastics
  If applicable, remove any plastics under the dash to access the diagnostic connector and OEM wiring harness.

• Step 3: Install Controller, Relay, and Fuse

1. Plug the supplied diagnostic connector into the mini-controller and factory diagnostic connector.
2. Zip tie relay, fuse, and related wires using supplied Christmas tree zip ties.
3. Plug the bus bar connector on the harness into the bus bar. 4) Connect the Light Blue wire to the mini-controller.

• Step 4: Remove Side Plastic
  Remove screws and push rivets holding the side plastics on.

• Step 5: Mount Light
  Attach the light to its bracket ensuring the bolt is slid through before attaching the bracket to the light.

• Step 6: Run Wire To Light
  Run the harness from the battery to the LED Light following the factory wiring harness and securing the light wiring away from heat and moving parts.

• Step 7: Assemble Connectors
  Assemble the connector by inserting the red wire into hole 1 and the black wire into hole 2. Lock them in place and secure them with a cap. Plug the connector into the light and secure it with zip ties.

FAQ:

• Q: What tools are required for installation?
  A: Torx Bit Set, Metric Wrench Set, Flat Screwdriver, Wire Cutter, Philips Screwdriver, Utility Knife.

• Q: Is Sam’s Backup Lights responsible for any damages due to improper installation?
  A: No, Sam’s Backup Lights is not responsible for any damage due to improper installation.

Read the entire manual before beginning the installation process.

Disclaimer:
Sam’s Backup Lights is not responsible for any damage due to improper installation.

Parts

What’s Included

Required Tools

Torx Bit Set

Metric Wrench Set
Flat Screwdriver (push rivets)
Wire Cutter (trimming zip ties)
Philips Screwdriver
Utility Knife

Installation Instruction

Step 1: Remove the Seat, Hood, and Gril

1. Remove two screws from the front of the driver’s seat and tilt the seat backward to remove; this will make installation easier.
2. Loosen the grill by turning the locks one-quarter turn.
3. Lift to remove the grill.
4. Remove the hood straps and lift to remove the hood.

Step 2: Remove Optional Plastics
If applicable, remove any plastics under the dash to access the diagnostic connector and OEM wiring harness.

Step 3: Install Controller, Relay, and Fuse

1. Plug the supplied diagnostic connector into the mini-controller and factory diagnostic connector. Located under the dash on the drivers-side under the steering wheel
2. Zip tie to OEM wiring harness.
3. Using the factory holes, zip tie relay, fuse, and related wires using supplied Christmas tree zip ties.
4. Plug the bus bar connector on the harness into the bus bar.
5. Feed the Light Blue wire through the grommet to the underside of the dash and connect to the mini-controller

Step 4: Remove Side Plastic

1. Remove the screws and push the rivets holding the side plastics on.

Step 5: Mount Light

1. Attach the light to its bracket. Be sure to slide the bolt through the bracket before the bracket is attached to the light.
2. Depending on the model and options mounting location will change.

Step 6: Run Wire To Light

1. Run the harness from the battery to the LED Light.
2. Follow the factory wiring harness and secure the light wiring keeping away from heat and moving parts.

Step 7: Assemble Connectors

1. Assemble the connector by pushing the red wire into the hole marked 1 and the black into hole 2. Push the wires in until they click into place and lock into the connector. Then push the cap onto the top.
2. Plug the connector into the light and secure the wire using zip ties.

Operation of Reverse Lights

Our controllers have been programmed with a manual override feature. Back-up lights may be turned on without the vehicle in reverse.

• Fully Automatic when shifted to Reverse Gear
  1. No programming required
• Manual Override Function
  1. Shift the vehicle into Neutral
  2. Press and hold the brake pedal for up to 2 seconds. The reverse light will automatically turn on and stay on.

To turn the light off repeat this procedure.

Note:
If the ignition is turned off while the vehicle is in reverse, or the manual override function is enabled the lights will remain ON until the ECU enters sleep mode (approximately 30 secs to 2 minutes depending on vehicle and ECU type).

Contact Information

• Sam’s Backup Lights
  www.samsbackuplights.com

• Polaris Ranger Reverse Light
  support@samsbackuplights.com.

References

• Sam's Backup Lights

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