Char-Broil 12301672 30 Inch Charcoal Grill Owner’s Manual

: August 8, 2024
: Char-Broil

Table of Contents

12301672 30 Inch Charcoal Grill
Product Specifications:
Product Usage Instructions:
1. Safety Precautions:
2. Assembly:
3. Product Registration:
4. Proper Use:
- Frequently Asked Questions (FAQ):
Q: Can I use gasoline or other substitutes as a charcoal
Q: Is it safe to burn charcoal inside a tent?
Q: How should I clean the grill after use?

12301672 30 Inch Charcoal Grill

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Product Specifications:

Model: Charbroil 12301672
Type: Charcoal Grill
Tools needed for assembly: Phillips Screwdriver, Adjustable
wrench
For outdoor use only

Product Usage Instructions:

1. Safety Precautions:

Read and follow all safety statements, assembly instructions,
and use and care directions before attempting to assemble and
cook.
Failure to follow all manufacturer’s instructions could result
in serious personal injury and/or property damage.
Some parts may contain sharp edges, wear protective gloves if
necessary.
Never burn charcoal inside homes, vehicles, or tents as it can
produce carbon monoxide which is hazardous.
This unit is heavy, do not attempt to assemble without a
helper.

2. Assembly:

If you need assistance during assembly, please call
1-800-241-7548. It is recommended to have a helper during assembly
to ensure safety due to the unit’s weight.

3. Product Registration:

To insure your satisfaction and for follow-up service, register
your appliance online at www.charbroil.com/register

4. Proper Use:

Ensure all warnings and instructions in the manual are followed
during usage.
Avoid moving the unit during operation.
Do not substitute gasoline, kerosene, or alcohol for charcoal
starter.
Use protective clothing to prevent injuries from hot
surfaces.
Keep children and pets away from the unit when in use.

Frequently Asked Questions (FAQ):

Q: Can I use gasoline or other substitutes as a charcoal

starter?

A: No, it is dangerous to use gasoline, kerosene, or alcohol as
substitutes for charcoal starter. Always use recommended starter
methods.

Q: Is it safe to burn charcoal inside a tent?

A: No, burning charcoal inside enclosed spaces like tents can
produce carbon monoxide which is hazardous. Only use the grill
outdoors in well-ventilated areas.

Q: How should I clean the grill after use?

A: Allow the grill to cool down completely before cleaning. Use
a grill brush to remove any residue from the grates and surfaces.
Empty ash from the charcoal tray regularly.

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Charbroil 12301672 Owner’s Manual
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30″ Charcoal Grill
Product Guide Model 12301672
Tools needed for assembly: Phillips Screwdriver Adjustable wrench
IMPORTANT: Fill out the product record information below. Date Purchased

FOR OUTDOOR USE ONLY

CAUTION:
Read and follow all safety statements, assembly instructions,
and use and care directions before attempting to assemble
and cook.

WARNING:
Failure to follow all manufacturer’s instructions could result in serious personal injury and/or property damage.

INSTALLER/ASSEMBLER:
Leave this manual with consumer.
CONSUMER:
Keep this manual for future reference.

CAUTION:
Some parts may contain sharp edges. Wear
protective gloves if necessary.

WARNING:
CARBON MONOXIDE HAZARD Burning charcoal inside can kill you. It gives off carbon monoxide, which has no odor. NEVER burn charcoal inside homes, vehicles, or tents.

CAUTION:
THIS UNIT IS HEAVY! DO NOT attempt to assemble without a helper.

If you have questions or need assistance during assembly, please call 1-800-241-7548. To insure your satisfaction and for follow-up service, register your appliance online at www.charbroil.com/register
42804932 -12301672 – 11/15/11

TABLE OF CONTENTS Product Record Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Safety Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Preparing to use your Grill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Grill Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Cooking Tips . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5 Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Parts List/ Parts Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-17 Hardware List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
This instruction manual contains important information necessary for the proper assembly and safe use of the appliance.
Follow all warnings and instructions when using the appliance.
Safety Symbols The symbols and boxes shown below explain what each heading means. Read and follow all of the messages found throughout the manual.
DANGER
DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates an potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION
CAUTION: Indicates a potentially hazardous situation or unsafe practice which, if not avoided, may result in minor or moderate injury.
Page 2

WARNING
FAILURE TO READ AND FOLLOW INSTRUCTIONS FOR LIGHTING CHARCOAL MAY RESULT IN SERIOUS PERSONAL INJURY AND OR PROPERTY DAMAGE.
WARNING
Most surfaces on this unit are hot when in use. Use extreme caution. Keep others away from unit. Always wear protective clothing to prevent injury.
Keep children and pets away.
Do not move this unit during operation. Never substitute gasoline, kerosene or alcohol
for charcoal starter. In some states, the use of charcoal starter is prohibited by law. In this case, paraffin-based starter cubes can be substituted for charcoal starter. Never use charcoal starter fluid with an electric starter.
WARNING
CALIFORNIA PROPOSITION 65 1. Combustible by-products produced when using
this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
2. This product contains chemicals, including lead and lead compounds, known to the State of California to cause cancer, birth defects or other reproductive harm.
Wash your hands after handling this product.
WARNING
All surfaces can be hot during use. Use protection as required to prevent burning. Do not use this unit on or near combustible surfaces or structures such as wood decks, dry leaves or grass, vinyl or wood siding, etc. SEE OWNERS MANUAL FOR IMPORTANT SAFETY INFORMATION.
CAUTION
For residential use only. Do not use for commercial cooking.

PREPARING TO USE YOUR GRILL
Before cooking with your grill, the following steps should be closely followed to both cure the finish and season the interior steel. Failure to properly follow these steps may damage the finish and/or impart metallic flavors to your first foods.
Brush all interior surfaces including grills and grates with vegetable cooking oil. Build a small fire on the charcoal pan, being sure not to lay coals against the walls. Close lid, position butterfly dampers at approximately one quarter turn open. This burn should be sustained for at least
two hours. Begin increasing the temperature by opening the butterfly dampers halfway and adding more charcoal. Your grill is now ready for use. Rust can appear on the inside of your grill. Maintaining a light coat of vegetable oil on the interior surfaces will aid in the protection of your grill. Exterior surfaces of the grill may need occasional touch up. We recommend the use of commercially available black high temperature spray paint. NEVER PAINT THE INTERIOR OF THE GRILL!
Please see information regarding Uncoated Cast Iron Grates below. First Time Use: Before using a cast iron grate or other cast iron cooking tool, wash it thoroughly with a mild dishwashing liquid to remove the protective wax coating applied for shipping. Rinse with hot water and dry completely with a soft cloth or paper towel. NEVER ALLOW TO DRAIN DRY OR WASH IN A DISHWASHER. Now season the grates to prevent rust and sticking. Seasoning: A solid vegetable shortening is recommended for the initial seasoning. Spread a thin coating of solid vegetable shortening over the entire surface, including all corners, with a paper towel. Do not use salted fats such as butter or margarine. Preheat grill for 15 minutes; carefully place grates in the grill. Allow the grill to heat grates for 1 to 1 ½ hours. Allow the fire to burn out on its own, and leave cooking grates in grill until they are cool. Your cast iron cooking grates are now ready to use. To Prevent Rusting: Re-season your grates frequently, particularly when new. If rust occurs, it is an indication that the grates have not been seasoned enough or the seasoning has been burned off. Clean with a heavy brush like Char-Broil’s Brush Hawg. Reapply vegetable shortening and heat as indicated above to re-season the grates. Maintenance: Do not do a burn-off after you grill, but rather leave the cooking residues on the grates to keep a protective coating on the cast iron. Do a burn-off just before you grill. The more you use your cast iron grates, the easier the maintenance will be. Store in a dry place. If you store your grates for an extended period of time, grease very lightly with vegetable shortening, then wipe dry with a paper towel.
GRILLING
Charcoal is recommended, however, wood or a combination of both may be used as the fuel source for grilling with the fuel source placed and ignited on the charcoal pan. Do not build too large of a fire. We recommend starting a fire with no more than 2 pounds of charcoal (approximately 30 briquettes) and adding more as needed during cooking. After allowing the fire to burn down, place the cooking grate on the unit. Failure to read and follow instructions for lighting charcoal may result in serious personal injury and/or property damage.
GRILL MAINTENANCE
Frequency of clean up is determined by how often the grill is used. Make sure coals are completely extinguished before cleaning inside of the unit. Thoroughly rinse with water and allow to air dry before using again. Wipe out the interior of the unit with a cloth or paper towels.
When finished cooking, and the unit has adequately cooled, clean out all remaining ashes. Ashes collect moisture, which can lead to premature rusting and decay. Periodically coating the interior surfaces with vegetable oil will aid in the protection of your unit. Also, occasional touch up of the exterior paint will be required. Black, high-temperature spray paint is recommended. NEVER PAINT THE INTERIOR OF THE UNIT.
Cooking Surface: If a bristle brush is used to clean any of the grill cooking surfaces, ensure no loose bristles remain on cooking surfaces prior to grilling. It is not recommended to clean cooking surfaces while grill is hot.
Page 3

COOKING TIPS
Building Your Fire 1.) Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate.
We recommend using 2 pounds (approximately 30 briquettes) to start your fire, adding more as needed. 2.) If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer’s instructions. 3.) After allowing the lighter fluid to properly soak in, light the pile of briquettes in several locations to ensure an even burn. Always light the fire with the grill lid open. Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal lighter fluid in grill and may result in a flash fire when lid is opened. 4.) Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury. 5.) You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow (approximately 12 15 minutes). 6.) Depending on your cooking method, either leave the briquettes in a pile or spread evenly across the charcoal grate using a long-handled poker.

*Always use caution when handling hot coals to prevent injury.

Know When Your Fire is Ready

Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals

are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray. If you

have less than that, the coals are not ready, and if all of them are glowing red hot, the fire is

probably too hot. Here are a few steps you can take to adjust the temperature of your fire:

–

If it is too hot, spread the coals out a bit more, which makes the fire less intense.

–

Raise or lower the adjustable charcoal grate.

–

Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.

–

Use the indirect grilling method, with coals to either side of a drip pan and the food over the

pan rather than directly over the coals.

–

In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be

careful, spraying with water tends to blow ashes around and make a mess.

–

Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash

over before adding more.

THE HEAT OF THE COALS

seconds you can hold the palm of your hand 4 inches above the coals

temperature range (Fº)

visual cues

Page 4

HOT COALS

2

MODERATELY HOT

3

TO HOT COALS

MODERATELY HOT COALS 4

MODERATELY COOL COALS 5

400 to 450 375 to 450
325 to 375 300 to 325

barely covered with gray ash; deep red glow
thin coating of gray ash; deep red glow
significant coating of gray ash; red glow
thick coating of gray ash; dull red glow

Direct and Indirect Grilling

Direct Grilling – For most grilling, the ignited coals are spread in a single layer under the food. This is called direct grilling and is appropriate for relatively quick-cooking items such as hamburgers, steaks and most seafood. The single layer of coals emits even, steady heat, whether the grill lid is open or closed, and represents the way most people grill. For more control, pile some of the coals on one side of the grill where they will emit intense heat. You can move the food around on the grill, setting it over the very hot coals when you want to sear it or when a thick piece needs to cook a little more quickly. You can also use the adjustable charcoal grate and dampers to control the temperature in your grill.

Indirect Grilling – For items that take longer to cook, you will want to use indirect grilling. This method is for long, slow cooking in a covered grill. For indirect cooking, the coals are piled two or three coals deep on one side of the grill, or divided and piled on two sides. This leaves an empty space next to the coals or between them. Food cooked over indirect heat is often started over direct heat and then moved to the cooler (empty) part of the grill for even, slow cooking. To make the heat as even as possible, construct two piles of coals. It is common to place a metal drip pan in the empty space beside or between the coals, which is filled with water, wine, beer, broth, or a combination. Place the food directly over the drip pan. This injects a little extra moisture into the cooking environment and also catches dripping juices, which makes clean-up a little easier and reduces the possibility of flare-ups. (Remember to keep a spray bottle filled with water on hand to extinguish any flare-ups.) Once you get used to the indirect method, you may prefer to use it for more grilling tasks. Although it may take a little longer, it is an excellent cooking method and a sure way to prevent the food from burning and to promote even cooking.

Grilling with Wood Chips/Wood Chunks For a more robust smoke flavor while using charcoal briquettes or lump charcoal, try adding wood chips or several wood chunks to the fire. Wood chunks are available in a variety of natural flavors, and can be used alone or in addition to charcoal. As a general rule, any hardwood that bears a fruit or nut is suitable for cooking. However, different woods have very different tastes. Experiment with different woods to determine your personal favorite, and always use well-seasoned wood. Green or fresh-cut wood can turn food black, and tastes bitter.

Our Recommendations:

Chicken – Alder, Apple, Hickory, Mesquite, Sassafras, Grapevines

Beef – Hickory, Mesquite, Oak, Grapevines

Pork – Fruitwoods, Hickory, Oak, Sassafras

Lamb – Fruitwoods, Mesquite

Veal – Fruitwoods, Grapevines

Seafood – Alder, Mesquite, Sassafras, Grapevines

Vegetables Mesquite

USDA Recommended

Internal Cooking Temperatures

Ground Meat Beef, Pork, Veal, Lamb………………………………..160°F Turkey, Chicken………………………………………….165°F
Fresh Beef, Veal, Lamb Medium Rare……………………………………………….145°F
(let stand 3 minutes before cutting) Medium……………………………………………………….160°F Well Done……………………………………………………170°F
Poultry Chicken & Turkey, whole……………………………….165°F Poultry Parts……………………………………………….165°F Duck & Goose…………………………………………….165°F
Fresh Pork Medium Rare………………………………………………145°F
(let stand 3 minutes before cutting) Medium……………………………………………………..160°F Well Done………………………………………………….170°F

Page 5

LIMITED WARRANTY
This warranty only applies to units purchased from an authorized retailer. Manufacturer warrants to the original consumer-purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase*. The manufacturer reserves the right to require that defective parts be returned, postage and or freight pre-paid by the consumer for review and examination.

SCOPE OF COVERAGE All Parts

PERIOD OF COVERAGE 90 days from date of purchase*

TYPE OF FAILURE COVERAGE
PERFORATION, MANUFACTURING, AND MATERIAL DEFECTS ONLY

*Note: A dated sales reciept WILL be required for warranty service. The original consumer-purchaser will be responsible for all shipping charges for parts replaced under the terms of this limited warranty.

This limited warranty is applicable in the United States and Canada only, is only available to the original owner of the product and is not transferable. Manufacturer requires proof of your date of purchase. Therefore, you should retain your sales slip or invoice. Registering your product is not a substitute for proof of purchase and the manufacturer is not responsible for or required to retain proof of purchase records.

This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches, dents, corrosions or discoloring by heat, abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance, surface rust, or the discoloration of stainless steel surfaces. RUST is not considered a manufacturing or materials defect.
This limited warranty will not reimburse you for the cost of any inconvenience, food, personal injury or property damage.

ITEMS MANUFACTURER WILL NOT PAY FOR: 1. Shipping cost, standard or expedited, for warranty and replacement parts 2. Service calls to your home. 3. Repairs when your product is used for other than normal, single-family household or residential use. 4. Damage, failures, or operating difficulties resulting from accident, alteration, careless handling, misuse, abuse, fire, flood,
acts of God, improper installation or maintenance, installation not in accordance with electrical or plumbing codes, or use of products not approved by the manufacturer. 5. Any food loss due to product failures or operating difficulties. 6. Replacement parts or repair labor costs for units operated outside the United States or Canada. 7. Pickup and delivery of your product. 8. Repairs to parts or systems resulting from unauthorized modifications made to the product. 9. The removal and/or reinstallation of your product. DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES
Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty. In the event of parts availability issues, the manufacturer reserves the right to substitute like or similar parts that are equally functional.
Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty, or for failure or damage resulting from acts of God, improper care and maintenance, grease fire, accident, alteration, replacement of parts by anyone other than Manufacturer, misuse, transportation, commercial use, abuse, hostile environments (inclement weather, acts of nature, animal tampering), improper installation or installation not in accordance with local codes or printed manufacturer instructions.
THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER. NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY. ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE, INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE, IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY.
Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above. Manufacturer’s maximum liability, in any event, shall not exceed the purchase price of the product paid by the original consumer.
NOTE: Some states do not allow an exclusion or limitation of incidental or consequential damages, so some of the above limitations or exclusions may not apply to you. This limited warranty gives you specific legal rights as set foth herein. You may also have other rights which vary from state to state. In the state of California only, if refinishing or replacement of the product is not commercially practicable, the retailer selling this product or the Manufacturer will refund the purchase price paid for the product, less the amount directly attributable to use by the original consumer-purchaser prior to discovery of the nonconformity. In addition, in the state of California only, you may take the product to the retail establishment selling this product in order to obtain performance under this limited warranty.

If you wish to obtain performance of any obligation under this limited warranty, you should

write to:

Consumer Relations

P. O. Box 1240

Columbus, GA 31902-1240

Consumer returns will not be accepted unless a valid Return Authorization is first acquired. Authorized returns are clearly marked on the outside of

the package with an RA number and the package is shipped freight/postage pre- paid. Consumer returns that do not meet these standards will be

refused. Page 6

WS_1 Rev03

PARTS LIST Key Qty Description A 1 Lid Assembly B 1 Swing-Away Grate C 3 Cooking Grate D 1 Handle, F/Clean Out Door w/Latch E 2 Air Damper F 1 Charcoal Pan w/Adjust Assembly G 2 Hinge Assembly H 1 Left Front Leg I 1 Tool Hook J 1 Left Rear Leg K 1 Firebox Front Panel L 1 Firebox Rear Panel M 1 Axle N 1 Handle, F/Ash Pan O 1 Right Front Leg P 1 Bottom Shelf Q 2 Wheel R 2 Firebox Side Panel S 1 Clean Out Door

W W

FF HH

V GG
I CC
II X

TD
DD X
R H 8H J

Y

Key Qty T1 U1 V1 W2 X2 Y1 Z1 AA 1 BB 1 CC 1 DD 1 EE 1 FF 1 GG 1 HH 1 II 1

Description Smokestack Adjuster Crank Handle Lid Handle Handle Seat Caster, Locking Ash Pan Right Rear Leg Left Side Shelf Right Side Shelf Logo Plate Temperature Gauge Frame, F/Clean Out Door Damper, F/Smokestack Charcoal Pan Spring F/Smokestack Damper Cooking Grate Lifter

Not Pictured — 1 Assembly Manual, English — 1 Assembly Manual, French — 1 Hardware Pack — 1 Caster Wrench

B L
A

K C

Z

U

O R

Q E
N

C
QC M

E

S

P

F

GG

BB

AA

EE Page 7

ASSEMBLY
1 FIRST, GET A HELPER! This unit is heavy and requires a second person for lifting and moving. NEXT, pick a suitable location to work. Open the carton and slit the corners so that the carton lays flat. This will give you a protective surface during assembly. Note: For ease of assembly this step performed with parts upside down. See figure below. To begin assembly, Attach Firebox Side Panels to Front/Rear Firebox Panels using (8) 1/4-20×1/2″ Screws and (8) 1/420 Flange Nuts.

Rear Firebox Panel

1/4-20 Flange Nuts

1/4-20×1/2″ Screws

1/4-20×1/2″ Screws
Firebox Side Panel

Front Firebox Panel

Firebox Side Panel

2 With firebox still upside down, attach (2) Legs with Caster Sockets to side of Firebox using (4) 1/4-20×1/2″ Screws. Attach (2) remaining Legs to left side of Firebox using (4) 1/4-20×1/2″ Screws. Important: Be sure threaded inserts for side shelf are oriented toward the inside as shown below.

1/4-20×1/2″ Screws

Right Rear Leg W/Caster Socket

Left Rear Leg W/O Caster Sockets

Left Front Leg W/O Caster Sockets

Caster Socket

Page 8

Important: Side shelf mounting holes to be facing opposite legs
Right Front Leg W/Caster Socket

Front of Firebox

3 Attach the Charcoal Pan Assembly to the inside front panel of the Firebox using (4) 1/4-20×1/2″ Hex Bolts. Tighten securely with flat wrench provided. Charcoal Pan Assembly

Firebox
Front of Firebox

NOTE: Mounting bracket with hole fits over threaded bushing

1/4-20×1/2″ Hex Bolts

Page 9

4 Attach Bottom Shelf to Legs using (4) 1/4-20×2 3/8″ Screws.
1/4-20×2 3/8″ Screws

1/4-20×2 3/8″ Screws

5 Turn grill upside down. Screw (2) Casters into Front/Rear Legs and tighten with Flat Wrench provided with grill.

Caster

Leg Leg
Page 10

6 Insert a small Hair Pin Clip into the hole at one end of the Axle. Slide a Large Flat Washer and a Wheel onto the Axle. Slide the Axle through the holes at the ends of the Legs. Slide the remaining Wheel onto the Axle. Slide a Large Flat Washer onto the Axle and secure with remaining Hair Pin Clip. NOTE: WHEEL HUBS SHOULD FACE LEGS.

Hair Pin Clip

Wheel

Large Flat Washer Axle

Hair Pin Clip Large Flat Washer

7 Turn grill right side up. Attach the Air Damper Wheel to the inside of the right side of Firebox using (1) #10-24×3/8″ Screw, (1) 5mm Flat Washer and (1)

10-24 Reversible Lock Nut. Repeat for left side of Firebox. DO NOT FULLY

TIGHTEN THE LOCK NUT. This will allow for rotation of the Air Damper Wheel.
Air Damper Wheel
Firebox

10-24×3/8″ Screw

10-24 Reversible Lock Nut

5mm Flat Washer

Page 11

8 Attach the Handle to the front of Ash Pan with (2) 1/4-20×1/2″ Screws. Slide the Ash Pan into the bottom of the Firebox.
Handle
1/4-20×1/2″ Screw
Firebox

1/4-20×1/2″ Screw
9 Attach Lid Handle and Handle Seats to the Lid using (2) 1/4-20×1/2″ Screws. Lid 1/4-20×1/2″ Screw Handle Seats Lid Handle

1/4-20×1/2 Screws

Page 12

Lock Washer Flat Washer 1/4-20×1/2″ Screw

1/4-20×1/2 Screws

10 Attach (2) Hinge Assemblies to the rear of Lid using (4) 1/4-20×1 3/8″ Screws and (4) 1/4-20 Flange Nuts. Note orientation shown in enlargement.

1/4-20×1 3/8″ Screws

Lid

11 Insert Smokestack Assembly through hole in Lid. Attach Smokestack Assembly to Lid using (2) 1/4-20×1/2″ Screws and (2) 1/4-20 Flange Nuts. Cap Nut Spring Damper
Smokestack Body

Page 13

12 Place Lid Assembly onto Firebox Assembly while aligning holes in Hinge Assemblies with holes in Firebox Rear Panel. Attach (2) Hinges Assemblies to the rear of the Firebox Assembly using (4) 1/4-20×1 5/8″ Screws. Lid Assembly

1/4-20×1 5/8″ Screws

Firebox Rear Panel

1/4-20×1 5/8″ Screws

13 Remove Flat Washer, Door Latch, Lock Washer and 3/8-16 Nut from Handle. Attach Handle to Clean Out Door, already assembled in Front Panel, by placing a Flat Washer onto the threaded part of Handle. Insert the threaded end of Handle through hole in Clean Out Door. Place the Door Latch onto the threaded end of Handle. Place Lock Washer onto Handle and secure with (1) 3/8-16 Nut.

Clean Out Door

3/8-16 Nut

Page 14

Handle

Flat Washer

Lock Washer Door Latch

14 Attach the Tool Hooks to the underside of the Side Shelf with Threaded Inserts using (3) 1/4-20×1/2″ Screws. Attach this Side Shelf Assembly to grill Left Legs using (4) 1/4-20×5/8″ Shoulder Screws.

1/4-20×1/2″ Screws

1/4-20×5/8″ Shoulder Screw

Tool Hooks Side Shelf W/Threaded Inserts
15 Attach other Side Shelf to Right Legs using (4) 1/4-20×5/8″ Shoulder Screws. 1/4-20×5/8″ Shoulder Screw

1/4-20×1/2 Screws

Side Shelf Page 15

16 Screw Adjuster Crank through front of Firebox. Rotate Adjuster Crank clockwise until Adjuster Crank engages Crank Lever. Insert Hair Pin Clip into Adjuster Crank Shaft. Hair Pin Clip
Crank Lever
Adjuster Crank

Front of Grill Body

Adjuster Crank Shaft

17 Insert straight wire of Swingaway Grid into one side of Lid and then into the other side. Insert angled wire into holes in Firebox. Insert (2) Hair Pin Clips onto holes in straight wire in Lid.

Swingaway Grid

Swingaway Grid Angled Wire

Firebox

Lid

Straight Wire
Firebox omitted for clarity

Lid omitted for clarity

Hair Pin Clip

Lid

Page 16

18 Place the (3) Cooking Grates into the firebox. The Cooking Grates will rest on the front and rear ledges of the firebox. Cooking Grates

Lid omitted for clarity
19 Remove Wingnut from Temperature Gauge. Insert Temperature Gauge through the hole in Lid and attach using Wingnut previously removed. Tighten securely. Temperature Gauge

Wingnut

Lid Page 17

Damper Wheel

HARDWARE LIST
Hardware is shown actual size. You may have spare hardware after assembly is complete. 1/4-20 x 2 3/8″ Machine Screw Qty. 4
1/4-20 x 1 5/8″ Machine Screw Qty. 4 1/4-20 x 1 3/8″ Machine Screw Qty. 4

1/4-20 x 1/2″ Hex Bolt

Qty. 4

1/4-20 x 5/8″ Shoulder Screw Qty. 8 1/4-20 x 1/2″ Machine Screw Qty. 25

10-24 x 3/8″ Machine Screw Qty. 2

Hair Pin Clip

Qty. 5

1/4-20 Flange Nut

Qty. 14

5mm Flat Washer

Qty. 2

10mm Flat Washer

Qty. 2

10-24 Reversible Lock Nut Qty. 2

Page 18

Please register your product online at:
www.charbroil.com/register
(If you register online, you do not need to send in this registration card.)

PLEASE FILL OUT THIS CARD AND ATTACH A COPY OF YOUR SALES RECEIPT. RETURN IT WITHIN 10 DAYS OF PURCHASE. FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED. THIS WARRANTY IS NON-TRANSFERABLE. LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA. PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA. CONSERVE LA FACTURA. ESTA GARANTIA ES INTRANSFERIBLE. VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L’ACHAT. POUR OBTENIR LE SERVICE SOUS GARANTIE, UNE PREUVE D’ACHAT DOIT ETRE PRESENTEE. VEUILLEZ CONSERVER VOTRE FACTURE. LA PRESENTE GARANTIE N’EST PAS TRANSFERABLE.

*Required | Necesario | Exigé

~ PLEASE PRINT ~ IMPRIMA POR FAVOR ~ S’IL VOUS PLAÎT IMPRIMER ~

First Name | Nombre | Prénom

Initial | Inicial | Initiale

Last Name | Apellido | Nom de Famillie

Address (number & street) | Dirección (número y calle) | Adresse (numéro et rue)

Apt Number | Nº de apart | Nº d’appt.

City | Cludad | Ville

State | Estado | Province

Zip Code | Código Zip | Code Postal

E-mail Address | Dirección de correo electrónico | Adresse électronique
Phone Number | Número telefónico | Numéro de téléphone
Model Number | Número de modelo | Numéro de modèle
Serial Number | Número de serie| Numéro de série

STICKER ON PRODUCT

Date of Purchase | Fecha de compra | Date de l’achat

Store Name | Nombre de la tienda | Nom du magasin

$

Purchase Price | Precio de compra | Prix d’achat

Your Gender | Sexo | Sexe:

c Male | Masculino | Masculin c Female | Femenino | Féminin
Mail to: / Envíelo a:
Char-Broil Warranty Registration P.O. Box 1240 Columbus, GA 31902-1240

Attach copy of your sales receipt here.
Adjunte aqui la copia de su recibo de compra
Veuillez attacher une copie de votre reçu ici.

We respect your privacy. | Respetamos su privacidad. | Nous respectons votre vie privée.
= If you prefer not to receive special offers and promotions from Char-Broil, please check here: = Marque aquí si no desea recibir ofertas y promociones especiales de Char-Broil: = Si vous préférez ne pas recevoir d’informations concernant des offres spéciales et des
promotions de Charbroil, veuillez cocher ici:
Thank you for completing this questionnaire. | Gracias por completer este cuestionario. | Merci d’avoir bien voulu remplir ce questionnaire.
REGTEMP REV05