Amico Surgical 2×4 Solar Surgical Luminaire LED Light Instruction Manual

: August 6, 2024
: Amico

Table of Contents

Amico Surgical 2×4 Solar Surgical Luminaire LED Light
Product Usage Instructions
FAQ
Introduction
Safety Instructions
Installation Instructions
Mounting on Recessed Grid Ceiling
Warranty Policy
Documents / Resources

Amico Surgical 2×4 Solar Surgical Luminaire LED Light

Specifications

Product: Surgical Luminaires LED Light – Solar Series
Manufacturer: Amico Lights Corporation
Intended Use: Provide patient room lighting near the patient for treatment support
Operation: Continuous operation

Product Usage Instructions

Safety Instructions

The Solar Surgical Luminaire LED Light is to be used near the patient for treatment support.
The fixture must be installed with the reading light towards the wall, closer to the head of the patient’s bed.
No modifications are allowed by the end user as it will void warranty and ETL approval. Serviceable parts must be replaced with factory OEM parts.

Installation Instructions

Follow the specific Ceiling Cut-out Instructions based on the type of fixture being installed (2×4, 2×2, or 1×4).
Ensure the accuracy of the cut-out within 1/16 of an inch. Mount the fixture securely on a recessed grid ceiling according to the manual guidelines.

Maintenance Instructions

Regularly inspect the fixture for any signs of damage or wear.
Clean the fixture as per the manufacturer’s recommendations to maintain optimal performance.

FAQ

Q: Can the fixture be used in other settings apart from patient rooms?

A: The Solar Surgical Luminaire LED Light is specifically designed for patient room lighting and should be used accordingly to ensure proper functionality and safety.

Q: What should I do if the light fails during operation?

A: In case of light failure, immediately stop use and contact authorized service personnel to address the issue and perform any necessary repairs.

Introduction

Thank you for your purchase of the Solar Series Surgical Luminaire LED Light.
This installation manual gives instructions on installing the Solar Surgical Luminaire light.
Please read the following instructions very carefully and follow the safety instructions and requirements.
The installation instructions provided are for the Amico Surgical 2×4, 2×2, and 1×4 troffers. (Images of surgical 2×4 troffers are used for representation purposes only).
Slight modifications to the installations may be required. The product may not be exactly as shown.
Please read the following instructions very carefully and follow the safety instructions and requirements.

Safety Instructions

Intended use

The Solar Surgical Luminaire LED Light is intended to provide patient room lighting.
It is to be used near the patient to support treatment, which poses no risk to the patient in the event of any interruption caused by light failure.
It is meant for continuous operation.

Safety Instructions

No modifications can be carried out by the end user. Doing so will void the warranty, and ETL approval, and may cause severe risks. Serviceable parts must be replaced with factory OEM parts.
The user must comply with all building safety codes and disinfection requirements. The fixture must be installed with the reading light (end of fixture) towards the wall, closer to the head of the patient’s bed.

Surgical 2×4 Row Mount – Ceiling Cut-out Instructions

The ceiling Cutout length can be calculated based on Table 1. Ceiling Cut-Out should be accurate within 1/16 of an inch.

Table 1 – Example of Ceiling Cutout Length Calculation

Surgical 2×4 Fixtures in 1 row (1)| (1) X 47” = (2)| Number of Joiner Plates [(1)-1] = (3)| (3) x 1.2” = (4)| Total Cutout Length [(2)+(4)+3/8”]
---|---|---|---|---
3| 141| 2| 2.4| 143.775”

Table 2 – Ceiling Cutout Dimensions

The ceiling Cutout length can be calculated based on Table 1. Ceiling Cut-Out should be accurate within 1/16 of an inch.

Number of Surgical 2×4 fixtures| Ceiling Cutout Length (Inches)| Ceiling Cutout Width (Inches)
---|---|---
1| 47.375| 23.125
2| 95.575| 23.125
3| 143.775| 23.125
4| 191.975| 23.125
5| 240.175| 23.125

Surgical 2×2 Row Mount – Ceiling Cut-out Instructions

The ceiling Cutout length can be calculated based on Table 1. Ceiling Cut-Out should be accurate within 1/16 of an inch.

Table 3 – Example of Ceiling Cutout Length Calculation

Surgical 2X2 Fixtures in 1 row (1)| (1) X 22.8” = (2)| Number of Joiner Plates [(1)-1] = (3)| (3) x 1.2” = (4)| Total Cutout Length [(2)+(4)+3/8”]
---|---|---|---|---
3| 68.4| 2| 2.4| 71.175

Table 4 – Ceiling Cutout Dimensions (Ceiling Cut-Out should be accurate within 1/16 of an inch)

Number of Surgical 2×2 fixtures| Ceiling Cutout Length (Inches)| **** Ceiling Cutout Width (Inches)
---|---|---
1| 23.175| 23.125
2| 47.175| 23.125
3| 71.175| 23.125
4| 95.175| 23.125
5| 119.175| 23.125

Surgical 1×4 Row Mount – Ceiling Cut-out Instructions

The ceiling Cutout length can be calculated based on Table 1. Ceiling Cut-Out should be accurate within 1/16 of an inch.

Table 5 – Example of Ceiling Cutout Length Calculation

Surgical 1×4 Fixtures in 1 row (1)| (1) X 46.6″ = (2)| Number of Joiner Plates [(1)-1] = (3)| (3) x 1.2” = (4)| Total Cutout Length [(2)+(4)+3/8”]
---|---|---|---|---
3| 139.5| 2| 2.4| 142.275”

Table 6 – Ceiling Cutout Dimensions

Number of Surgical 2×4 fixtures| Ceiling Cutout Length (Inches)| Ceiling Cutout Width (Inches)
---|---|---
1| 46.875| 11.125
2| 94.575| 11.125
3| 142.275| 11.125
4| 189.975| 11.125
5| 237.675| 11.125

Installation Instructions

Open the cover of the first fixture. Attach the End flange at one end with #8-32 nuts and a joiner piece on the other end with #8-32 screws
Raise the fixture to the ceiling and mount as per instructions in the following section.
Open the cover of the next fixture and attach a joiner piece to one end using #8-32 screws.
Mount this fixture to the ceiling and attach with the first one using #8-32 screws.
Repeat steps 4 and 5 till the last fixture.
For the last fixture open the cover and attach an end flange using #8-32 nuts.
Mount the last fixture to the ceiling and attach with the other fixtures using #8-32 screws.
- Fixtures can be mounted to drywall ceilings by two methods – Suspension wires and swing arms.

Suspension

Make cut out in the ceiling based on the dimensions provided in Table 2.
Use 12GA splay wire to support and suspend the fixture by attaching one end to the holes in the swing arm bracket.
Secure the fixture to the ceiling by wrapping the other end of the wire to a building support structure (designed by a structural engineer of record).

Swing Arm

Make the cut-out in the ceiling as specified in the table
Framing the entire opening is recommended. The minimum thickness of the ceiling plus frame material is 1.5 Inches.
- The maximum thickness of the ceiling plus frame is 3 inches. 1-5/8 Unistrut is used typically, to frame the opening because of its straightness. But Straight lumber can also be used (Framing material by others).
Open the cover of the surgical and raise the fixture to the frame.
Tighten the screw on each of the 4 swing arms such that it turns away from the fixture and lower it on the framing.
Continue tightening the swing arm screws until the fixture sits firmly in the cut-out.
Place the cover in the fixture opening and tighten all the screws.

Mounting on Recessed Grid Ceiling

A fixture is designed for use with 1.00”/1.50” T bar grid systems with vertical grid T thickness of less than ¼ inch with a maximum height of 1.50” inches.
Raise and position the fixture into the grid. Secure the fixture to the building support structure by attaching one end of the suspension wire to the holes in the swing arm bracket and then wrapping the other end to the superstructure.
Use 12 GA (0.1″ DIA) splay wire (1) vertical and (2) diagonal to the overhead support structure. Connection to an overhead structure by the structural engineer of record.

Warranty Policy

Warranty Policy – Lighting Products

Architectural Lighting Solutions (Solar Series, Skyline Series, Lunar Series, LightMaster)
Amico Lights Corporation warrants its products against defective materials and workmanship for twelve (12) months from the date of shipment. Within this period, Amico Lights Corporation will repair or replace any part on-site or at the factory that is proven to be defective at Amico Lights Corporation’s cost.
Furthermore, Amico Lights Corporation will warrant its material to be free from defects for an additional period of four (4) years (five [5] years from the date of shipment).
Within this period, Amico Lights Corporation will replace any part at no charge, which is proven to be defective. Shipping and installation costs after the first twelve (12) months will be borne by the customer.
The warranty applies to normal usage and does not apply to any product that has been subject to alteration, abuse, negligence, or use (including voltage and/or current) other than that for which the product was designed.

Medical Lighting Solutions (Mira Series, Gamma Series, Clarity Series, Magna Series)

Amico Lights Corporation warrants its products against defective materials and workmanship for twelve (12) months from the date of shipment.
Within this period, Amico Lights Corporation will repair or replace any part on-site or at the factory that is proven to be defective at Amico Lights Corporation’s cost.
Furthermore, Amico Lights Corporation will warrant its material to be free from defects for an additional period of four (4) years (five [5] years from the date of shipment).
Within this period, Amico Lights Corporation will replace any part at no charge, which is proven to be defective. Shipping and installation costs after the first twelve (12) months will be borne by the customer.
The spring arms for the above-mentioned are warranted for twelve (12) months. The warranty for the spring arms shall include parts and labor and shall commence from the date of shipment.
The warranty applies to normal usage and does not apply to any product that has been subject to alteration, abuse, negligence, or use (including voltage and/or current) other than that for which the product was designed.
Amico Lights Corporation shall not be liable for incidental or consequential damages resulting from the use of the equipment.
All warranty claims must first be approved by Amico Lights Corporation. A valid Return Goods Authorization (RGA) number must be obtained from Amico Lights Corporation before the commencement of any service work.
Warranty work that has not been pre-authorized by Amico Lights Corporation will not be reimbursed.
www.amico.com
Amico Lights Corporation
122-B East Beaver Creek Road, Richmond Hill, ON L4B 1G6, Canada Toll-Free Phone: 1.877.462.6426
Toll Free Fax: 1.866.440.4986
Tel: 905.764.0800
Fax: 905.764.0862 Email:alt-sales@amico.com
www.amico.com
ALT-IM-SOLAR-SERIES-SURGICAL-LED 03.25.2021

Documents / Resources

| Amico Surgical 2x4 Solar Surgical Luminaire LED Light [pdf] Instruction Manual
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