WHITE KNIGHT PA060 Low Cavitation Pump Owner’s Manual

WHITE KNIGHT PA060 Low Cavitation Pump

Product Information

Specifications & Performance

• Model: PA060
• Max Flow Rate: 56.7 lpm (14.98 gpm)
• Displacement Per Cycle: 0.173 liters (0.046 gal)
• Cycles per minute: 327 max
• Air Connection: 1/4 in
• Weight: 4.7 kg (10.36 lb)
• Suction Lift: 3 m (10 ft)
• Sound Pressure:
  • 73.11 dB(a) at 100 psi 50 CPM
  • 82.5 dB(a) at 100 psi max CPM
• Power:
  • 64.29 dB(a) at 100 psi 50 CPM
  • 74.11 dB(a) at 100 psi max CPM

Product Usage Instructions

1. Installation
   Before installing the PA060 pump, ensure that the installation level is less than 3 ft above the water source to maintain the recommended suction lift of 3m (10 ft).

2. Setup and Control
   Connect the air supply to the 1/4-inch air connection on the pump. Adjust the cycles per minute to achieve the desired flow rate using the provided controls.

3. Maintenance
   Regularly check for any leaks, unusual sounds, or performance issues. Refer to the Pump Service section in the manual for information on rebuild kits, and parts, and returning the pump for service.

FAQ

• Q: What should I do if the pump is making excessive noise?
  A: If the pump is producing more noise than usual, check for any obstructions in the air supply or inside the pump. Ensure all connections are secure and consult the troubleshooting section of the manual for further guidance.

• Q: How often should I replace the pump parts?
  A: The frequency of replacing pump parts depends on usage and maintenance. It is recommended to follow the maintenance schedule outlined in the manual and replace parts as needed to ensure optimal performance.

Dear valued customer,
Thank you for purchasing a White Knight PA060 pump. Our dedicated team designs products to meet your exacting specifications with a demonstrated commitment to quality that goes beyond mere words and fancy slogans.

• Our patented designs offer a variety of sizes and material options to meet stringent requirements of high-pressure chemical delivery systems, high-temperature re-circulation processes, chemical reclaim and bulk transport applications, slurry systems, and more. Our safe, reliable products offer superior performance, optimized efficiency, and simplified maintenance. White Knight can provide the highest quality fluid handling products through controlled, consistent in-house engineering and manufacturing. Through continued significant investments in engineering and manufacturing, we lead the industry with new technologies and products.
• White Knight has received numerous awards for innovation and manufacturing programs. We rigorously manage our quality assurance processes to ensure consistency and reliability. Our quality controls include strict cleanliness procedures and consistent manufacturing processes. For example, high-purity product assembly, testing, and packaging are performed in a Class 100 cleanroom. Please peruse this manual before installing your White Knight product. It details installation requirements and setup instructions and provides additional information and accessories for enhanced functionality. Our team has gone to great lengths to ensure our products serve your needs and meet your requirements. Further, we provide the highest quality products at the best value, and we back them up with excellent warranties and world-class support.

Thank you for your confidence and trust in White Knight products.

Sincerely,
White Knight Fluid Handling

Product Information

Specifications & Performance

82.5 dB(a) at 100 psi max CPM

Power**| 64.29 dB(a) at 100 psi 50 CPM

74.11 dB(a) at 100 psi max CPM

Ceramic

Stroke Detection| Fiber optic with or without D10 sensor, or solid state pressure switch (NPN or PNP)
---|---
Leak Detection| Fiber optic with or without sensor, or conductivity
Electronic Control| CPC, CPT, or custom. Call for details.

• May vary by configuration or system. Suction lift diminishes over time. Recommended installation level less than 3 ft above source. To calculate displacement, divide flow rate by CPM.
• Sound measured per ISO9614-2:1997.

PA060 Performance

How to Read Charts
Draw a horizontal line at your discharge pressure and a vertical line at the desired flow rate. At line intersect, estimate required air pressure, resultant cycle rate, and air consumption.

Example
At 2 Bar (30 psi) discharge pressure and 82 psi air pressure, PA060 pumps provide a 40 lpm (10.6 gpm) flow rate, cycle at ~240 CPM, and exhaust 20 SCFM of air.

The graph is for reference only. Performance was measured utilizing 1/2 in (3/8 in ID) air line and 1-1/4 in (1-1/8 in ID) liquid lines with 1 ft flooded suction. Performance may vary in your system.

Temperature Limits

Dimensions

Dimensions in [mm] in

Bill of Materials

PA060 BILL OF MATERIALS

Item| Part| Description| Qnty
1| 19100-PP-0147| Product Label| 1
2| 1125-TE-0035| Pump Body| 1
3| 1146-BP-0009| Base Plate, Quick Change| 1
4| 1146-NP-0045| Adapter Plate 60l Low Cav| 1
5| 2127-EP-0012| Head Right| 1
6| 2127-EP-0013| Head Left| 1
7| 4100-PF-0001| Check Ball 3/4″ PFA| 4
8| 4137-TE-0015| Bottom Wear Seat/diffuser 60L Low Cav| 2
9| 4137-TE-0016| Middle Wear Seat/diffuser 60L Low Cav| 2
10| 4137-TE-0017| Check Cage, Top, 60L Low Cav| 2
11| 4137-TE-0018| Top Diffuser, 60l Low Cav| 2
12| 4137-TE-0019| Check Cage, Bottom, 60L Low Cav| 2
13| 4139-TE-0014| Plug, Bottom Check, 60L Low Cav| 2
14| 4140-TE-0011| Plug, Top Check, 60L Low Cav| 2
15| 5143-MP-0012| Seal, Shaft, 60L| 2
16| 5144-PF-0023| Shaft, Solid, Pfa, 60L| 1
17| 6020-NP-0001| 1/4″ NPT X 3/8″ Gripper Elbow| 2
18| 6030-NP-0001| 1/8″ NPT X ¼” Gripper Elbow| 2
---|---|---|---
19| 6070-NP-0001| Nut, Gripper, 1/4″| 2
20| 6070-NP-0002| Nut Female Gripper 3/8″| 2
21| 6070-NP-0004| 1/4″ Male Gripper Nut| 2
22| 6070-NP-0006| 3/8″-male Gripper Nut| 2
23| 6080-KF-0001| 1/4″ Gripper| 4
24| 6080-KF-0002| 3/8″ Gripper| 4
25| 6080-TE-0001| 1/4″ Ferrule| 4
26| 6080-TE-0002| 3/8″ Ferrule| 4
27| 6140-FP-0004| Baffle Porous Poly 60L| 6
28| 6140-PP-0002| Mesh, Shuttle, 60L & 140L| 6
29| 6150-NP-0005| Cap, Muffler, Shift 50/60L| 2
30| 6510-NP-0005| Shuttle Body, Shift 50/60L| 1
31| 6530-TE-0009| 60L Shuttle End Plug For Magnet Detent| 1
32| 6530-TE-0010| 60L Shuttle End Plug For Magnet Detent With Bumper| 1
33| 6540-NP-0004| Air Restrictor, .049 Orifice| 2
34| 6550-CE-0003| 30 gpm Sleeve| 1
35| 6570-PK-0006| Shuttle Spool Bumper| 1
36| 7200-PF-0006| Body, Flaretek, 3/4″| 2
37| 7210-PF-0004| 3/4″ Flaretek Nut (PFA)| 2
38| 10010-BP-0011| Base Plate Screw| 2
---|---|---|---
39| 10010-NP-0006| Set Screw 60l, & 140L| 2
40| 10010-NP-0012| 1/2-16 x .700 Cap Screw| 4
41| 10020-NP-0003| Shuttle Pin| 2
42| 10040-TE-0002| 1/8″ NPT Plug| 3
43| 10040-TE-0003| NPT Plug – 1/4″| 4
44| 10040-TE-0015| 1/8″ NPT Plug (.040 Orifice)| 2
45| 10040-TE-0031| 60l Shuttle Plug| 2
46| 10050-PF-0001| D-ring PA060| 4
47| 10071-PF-0008| 1/4″ Shift Air Line (Thick Wall)| 2
48| 10071-PF-0010| 3/8″ PFA Tubing| 2
49| 10080-VI-129-70| 129 O-ring| 2
50| 14300-PF-0009| Bellows Assembly, Spacers, 60L| 2
51| 14440-XX-0001| 60/140L Magnet Detent Shuttle Cap Assembly| 1
52| 14850-XX-0002| Magnet Detent Spool| 1
53| 19100-PP-0005| Pump Patent Sticker| 1
54| 6530-NP-0005| 60/140L Shuttle Detent

Bottom Cap

| 1

Installation

Precautions

• Handling
  Do NOT lift the pump by shuttle valve assembly or air tubing.

• Installation Orientation
  PA060 pumps must be installed in an upright position. The check valves are actuated by gravity and/or flow, and they will not seat if the pump is not upright.

• Timer Mode
  PA060 pumps require an end-of-stroke detection mechanism (pressure switch) to prevent over-stroking in timer mode. Operating a PA060 in timer mode without stroke detection will void the pump warranty.

• Required Air Flow (Shuttle Valve)
  PA060 pumps require 1/4 in minimum orifice with unrestricted airflow.

• Required Air Flow (Solenoid Valve)
  PA060 pumps require a 1.5 Cv solenoid. Using a reduced Cv will reduce flow rates. Using a valve with more than 20% greater Cv will change operating parameters, reduce pump life and void the warranty.

• Under Supply of Air
  PA060 pumps operate erratically or stall when the air supply is insufficient. Ensure the use of air supply pressures higher than averaged air consumption lines in performance charts. Air supply lines and fittings must meet minimal inner diameter requirements shown in the installation instructions.

• Air Supply Pressure
  Operating PA060 pumps ~35% below max air pressure may significantly extend pump life. PA060 pumps require 20 psi minimum air pressure. Operation above 7 Bar (100 psi) may damage the pump and void the warranty.

• Suction Lift
  PA060 pumps have an initial suction lift capacity of 3 ft. For best results minimize suction lift.

• Liquid Inlet/Outlet Connections
  PA060 liquid ports are not NPT or any other standard. The use of connectors other than those supplied by White Knight will damage the pump and void the warranty.

• Liquid Line Restriction
  PA060 pumps may be controlled by closing liquid outlet lines. However, restricting liquid supply lines increases wear and should be avoided. Do NOT pump against a closed liquid inlet. It will damage the pump and void the warranty.

• Running Dry
  PA060 pumps use the pumped liquid to lubricate their shafts. The pumps will cycle faster and wear more than normal when run dry, which may cause damage and loss of self-prime abilities. Standard models should not be run dry after start-up and are not warranted under dry run conditions. Dry-run capable PASD060 models may run dry for short periods. The warranty of dry-run models is one year. Extended warranties are available.

• Pulse Dampener with Shuttle Valve
  Air supply pressure to PA060 pumps should be at least ten psi higher than the liquid line pressure when using a pulsation dampener. Failure to do so may cause erratic operation.

• Cross Contamination
  PA060 pumps use porous material that may retain chemicals. Take precautions to avoid cross-contamination.

Warnings

• Pressurized Material
  Pumps in use contain pressurized materials. Eliminate liquid and air pressure via shut-off valves before the pump is serviced or removed from the system.

• High Temperature
  Heat may transfer to exterior surfaces when pumps operate with high- temperature fluids. Avoid direct contact with the pump when high-temperature fluids are present.

• Hazardous Chemical
  Use appropriate personal protective equipment when handling the pump. Reference Material Safety Data Sheet (MSDS) for information specific to your chemicals.

• Loud Noise
  Pump exhaust air contributes to work area noise levels. Only operate pumps with approved muffler media, and use ear protection in noisy conditions.

Advantages

• Head Pressure/Dead-Head
  PA060 pumps can be controlled by adjusting their liquid outlet pressures and can be installed with head pressures up to dead-head (e.g. equal liquid and air pressures) with no damage to the pump.

• Thermal Cycling
  PA060 pumps require no maintenance when operated within their performance range, even in thermal cycling applications.

Environment & System

• Oversized Inlet Line
  Pumps operate optimally with liquid inlet lines larger than the liquid outlet lines. This reduces strain on the bellows and may reduce pulsation in the pump outlet.

• Clean Supply Air (CDA)
  PA060 pumps require the use of Class 2 air for particles and moisture per ISO 8573-1. Use a 10-micron filter; maintain -40°C dew point. A point-of-use filter is recommended during the first six months of operation in new fabs/systems due to the high risks of debris that can damage pumps and void the warranty.

• Flammable Solvents
  PA060 pumps are not constructed from conductive materials. A system that pumps flammable solvents should be properly grounded to avoid ignition by static charge. A River’s Edge test of isolative pumps with flammable liquids indicated that liquids must be grounded and other procedures should be followed. Copy of test available.

• Pumping Liquids Near Boiling Point
  Minimizing suction lift reduces pulsation and the potential for boiling or outgassing of liquid in the inlet of the pump. Although reciprocating pumps can pull a suction lift, pump performance, and life increase when the suction lift is minimized or eliminated.

• Abrasive Slurry
  Pumping abrasive slurry may accelerate the wear of components. PA060 pumps are warranted when used with slurry. However, normal wear is not covered by warranty.

• Environmental Temperature
  PA060 pumps are rated for 0°C (32°F) – 50°C (122°F) environmental temperatures. Do not freeze fluid in the pump. Operation below 0°C may accelerate wear. Normal wear is not covered by warranty.

Installation Instructions

1. Loosen baseplate screws.
2. Tilt the front of the pump upwards to remove it from the baseplate.
3. Use 3/8 or 10 mm socket head screws to mount the baseplate.
4. Tilt the front of the pump upwards to install a pump on the baseplate.
5. Tighten baseplate screws to make the pump rigid.
6. Attach liquid fittings to the pump. Tighten to 55 inch-lbs.
7. Attach tubes to fittings using a backer wrench to keep fittings in place.
8. Affix supply air via 1/4 in the input port on the shuttle valve. The airline must be 1/4 in the minimum orifice.

Liquid Inlet/Outlet
Liquid ports are not NPT or any other standard. The use of connectors other than those supplied by White Knight will damage the pump.

Shuttle Service Instructions
Follow the instructions below to inspect or service White Knight shuttle valves. If a pump has stopped, ensure all recommendations in this manual are followed and that there are no air supply issues (i.e. closed air valve, damaged regulator, oil in the airline, etc.).

Do not lubricate or oil any of the shuttle components. White Knight shuttle valves do not require any lubrication.

1. Remove nuts on each air fitting on each pump head.

2. Unscrew both shuttle mounting bolts, and pull the shuttle from the pump.

3. Remove the airlines from both sides of the shuttle valve by unscrewing the air fittings.

4. Unscrew the top shuttle end cap using the shuttle end cap tool.

   • Part: 12100-PV-0083

5. Carefully remove the ceramic spool from the shuttle valve; it may break if dropped.

6. Unscrew the bottom end cap using the shuttle end cap tool.

7. Unscrew both 1/8 in NPT plugs that have an orifice in the center.
   If the ceramic spool in your pump has a flat feature, it must be oriented towards the bottom of the pump when the shuttle valve is reassembled.

8. Remove the muffler cap from left side using the muffler cap tool. Remove muffler media and note the order of the pieces. Repeat this step for the muffler cap and muffler media on the right side.

9. Blow out the shuttle valve with CDA or N2. Ensure no residue or debris is in any areas indicated above. Debris or residue in these areas may hinder pump performance.

10. Clean the ceramic spool with IPA, and dry it using CDA or N2.

11. Reassemble the shuttle and reattach it to the pump by following the above steps in reverse.

If the spool in your pump has the flat feature, ensure it is oriented towards the bottom of the pump when the shuttle valve is reassembled.

Control & Monitoring

Programmable Control
White Knight CPT-1 controllers monitor and adjust run mode, flow rate, leak detection, and other pump operations.

D10 Amplifier Electrical Hookups & Dimensions
White Knight recommends Expert™ D10 amplifier for use with fiber optic stroke and leak detection assemblies.

Single Sensor Design
PA060 pumps can use only a single fiber optic sensor at a time. The probe may be installed in the “F” port on either side of the pump. White Knight offers PFA, PFH, and PFU pumps for dual fiber optic use.

Fiber Optic Stroke Detection Installation

1. Remove stroke detect probe from fiber optic assembly.
2. Replace the NPT plug in the “F” port with a stroke stroke-detect probe. Hand-tighten.
3. Insert the fiber optic cable until it sits at the bottom of the probe.
4. Lower ferrule and gripper until snug against probe and hand tighten female gripper nut.
5. Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.

Fiber Optic Sensors
Fiber optic sensors melt if used at >130°C (266°F), resulting in a leak or end-of-stroke detection failure.

Calibrating D10 Amplifier for Stroke Detection
When calibrating the D10 Amplifier for stroke detection, the pump should be in the same operating conditions it will be in during normal operation (i.e. supply air pressure, back pressure, etc.). The Fiber Optic must be installed as per the instructions in section 3.1.

Upon completion of a successful learning cycle, the D10 Amplifier will continuously learn and self-teach to maintain the same cycle rate count readings.

Single Pressure Switch Stroke Detection Installation

1. Remove the plug from the “F” port.
2. Attach NPT gripper to “F” port.
3. Attach the elbow assembly to the pressure switch. Loosen female gripper nuts, and insert an air tube between them. Hand-tighten gripper nuts.

Dual Pressure Switch Stroke Detection Installation
Perform all instructions to both sides of the pump.

1. Attach T fittings to the “S” ports.
2. Attach mufflers to the T fittings.
3. Attach elbow assemblies to pressure switches.
4. Loosen female gripper nuts on elbow assemblies and T fittings. Insert tubing and hand-tighten gripper nuts.
5. Affix supply air via 1/4 in FNPT QEV ports on both sides. Air supply must be 1/4 in minimum orifice to source.

After your device is connected, you must set the switch point. If operating above 60 psi air supply, the set point is 43 psi (0.296 MPa), otherwise it is 18 psi (0.124 MPa). Each system is unique so values may need to be adjusted to your specific application. As the exhaust system loads, it may be necessary to adjust the set point.

Pressure Switch Stroke Detection Electrical Hookups

NPN

PNP

Assembly dimensions
Mounting drawing with DP-10

Conductivity Leak Detection Installation
Leaks are identified if conductive fluid contacts a sensor. The sensor provides a Sink (NPN) or Source (PNP) signal, depending on the wire setup. See the wiring diagrams below.

Conductive leak detection does not qualify for use in explosion-proof environments. Conductive fluid is required. See below for the elbow-out configuration.

1. Remove the leak adapter from the assembly.
2. Replace NPT plug in “L” port with probe. Hand Tighten. Attach the cable to the signal translator (e.g. PLC).

Wiring Diagrams

Fiber Optic Leak Detection Installation
D10 amplifier must be calibrated before attaching fiber optic probes to the pump. Fiber optic sensors can melt if used at >130°C (266°F), causing leak detection failure.

See below for the elbow-out configuration.

1. Remove the leak adapter and leak detect probe from the fiber optic assembly.
2. For straight-out configuration replace the NPT plug-in “L” port with the probe. Hand-tighten.
3. Insert the fiber optic cable until it contacts the bottom of the probe.
4. Lower the ferrule and gripper until snug against the probe. Hand tightens female gripper nut.
5. Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.

For elbow out configuration:

1. Replace the NPT plug-in “L” port with the elbow adapter.
2. Attach fiber optic or conductivity leak detect probe per instructions above.

Calibrating D10 Amplifier for Leak Detection

Step 1:
Power On D10 Amplifier & Set “Dark Operate” Mode:

Step 2:
Access “Single-Point Dark Set” Mode

Step 3: Set Sensing Condition
Set the condition to “leak detection” sensing while the probe tip is submerged in liquid. Then, remove the leak probe from the liquid and reinsert it into the “L” port. The amplifier will now signal when moisture is detected on the probe tip.

Ordering Instructions Ordering Instructions

Default options highlighted

1. Shaft Seal

Standard| A
Dry-Run| D
2. Check Balls

PFA check balls| F
3. Shift Mechanism

Magnetic shuttle| M1
Timer mode| T1
4. Exhaust

See #3 for compatibility

M1 Compatible
Shuttle ports| S
Shuttle remote| R
T1 Compatible
QEV| Q
QEV with Remote| P

7. Fitting(s) Modifier

Shipped detached

| Out Port|
---|---|---
Straight (2 qty)| Front| blank
Straight (2 qty)| Top| T
8. Stroke Detection

No stroke detection| blank
Pressure Switch| PNP/NPN,

Single Sensor, 1 m

| SFP1
PNP/NPN,

Dual Sensor, 1 m

| SFQ1
Fiber-Optics| D10 amplifier, 5 m| SFF5
D10 amplifier, 8 m| SFF8
No amplifier, 5 m| SFG5
No amplifier, 8 m| SFG8
9. Leak Detection

See option 3 for compatibility

No leak detection| blank
Conductivity Cable, 5 m| LC5
Conductivity Cable, 8 m| LC8
Fiber-Optic| D10 Amplifier, 5 m| LF5
D10 Amplifier, 8 m| LF8
No Amplifier, 5 m| LG5
No Amplifier, 8 m| LG8

Pump Service

Pumps fully rebuilt by White Knight, certified rebuilders, or technicians certified by White Knight receive full warranty renewal. Details below.

White Knight Rebuilds
Request factory rebuilds by web form at: https://wkfluidhandling.com/support/rma/. An RMA# will be provided after processing.

• Customers must follow decontamination instructions in Section 4.4 when returning a pump to White Knight.

Certified Rebuilders
White Knight’s global network of certified rebuilders expedite rebuild turn- around time and minimize shipping costs. Find certified rebuilders at: https://wkfluidhandling.com/rebuilders/.

Rebuild Pump as a Certified Technician
White Knight offers training to certify technicians to rebuild pumps. Technicians who pass the training are issued a two-year certification. During the two years, parts in pumps rebuilt by the technician receive a full warranty. See https://wkfluidhandling.com/virtual-rebuilds/.

Rebuild Kits & Parts
The rebuild kit for PA060 is RBPA060-1. To request rebuilds by White Knight, use RBPA060-5 (labor included). Pump rebuilds require tool kit: 12200-XX-0020 (Legacy# PA060-170).

PA060 BILL OF MATERIALS

Item| Part| Description| Qty
1| 4100-PF-0001| Check Ball 3/4″ Pfa| 4
2| 4137-TE-0015| Bottom Wear Seat/diffuser 60L Low Cav| 2
3| 4137-TE-0016| Middle Wear Seat/diffuser 60L Low Cav| 2
4| 4137-TE-0017| Check Cage, Top, 60L Low Cav| 2
5| 4137-TE-0018| Top Diffuser, 60L Low Cav| 2
6| 4137-TE-0019| Check Cage, Bottom,60L Low Cav| 2
7| 5143-MP-0012| Seal, Shaft, 60L| 2
8| 5144-PF-0023| Shaft, Solid, PFA, 60L| 1
9| 6140-FP-0004| Baffle Porous Poly 60L| 6
10| 6570-PK-0006| Shuttle Spool Bumper| 1
11| 10050-PF-0001| D-ring PA060| 4
12| 14300-PF-0009| Bellows Assembly, Spacers, 60L| 2
13| 14440-XX-0001| 60/140 L Magnet Detent Shuttle Cap Assembly| 1

Return Pump for Service
Follow decontamination instructions when returning a pump for service.

DO NOT REMOVE PAGE FROM THE MANUAL.
Copy the page from the manual or download it at https://wkfluidhandling.com/support/rma/.

Decontamination Instructions
PRINT COMPLETED DECONTAMINATION CERTIFICATION. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.

White Knight products are designed for use with caustic and otherwise dangerous liquids. Handle every product as if it contains dangerous chemicals whether or not it does.

• Only those with adequate safety training should attempt to handle used pumps.
• Wear adequate safety gear appropriate for chemicals that have been in the pump.
• Review relevant Material Safety Data Sheets (MSDS) before handling the pump.
• Review emergency numbers for use in the event of an accident.
• Prepare Ph papers, showers, antidotes, clean-up equipment, neutralizers, and other safety devices used to detect, neutralize, or minimize the effects of chemicals described in appropriate MSDS documents.

Rinse with DI Water
Circulate DI water through the pump for twenty minutes before disassembly and/or double bagging for shipment. If the pump is nonfunctional, force DI water from the inlet through an outlet for 40 minutes before shipment preparations.

Remove Pump from Station:

1. Disconnect liquid tubing connectors from the front of the pump (opposite shuttle valve).
2. Plug NPT fittings with PTFE plug, Flare fittings with flare nose cover and cap, or other plug or cap as recommended by the connector supplier.
3. Disconnect the air supply tubing from the face of the shuttle valve.
4. Loosen the mounting screw from a base plate. (Note: do not remove the screw from the base plate).
5. Remove the base plate using the proper tool for the fastening devices (e.g. Allen wrench or screwdriver). Note: The base plate may stay if needed for a replacement pump to be used.
6. Return all removed parts to the pump.

Return Pump to White Knight:

1. Rinse the pump with DI water as described above after removing it from its station.
2. Drain the remaining DI water from the pump inlet and outlet liquid tubing connectors.
3. Plug liquid outlets as described in the Remove Pump from Station section above.
4. Dry the pump, double bag it, and seal it in thick polyethylene bags.
5. Return the pump to its original packaging.
6. Include MSDS for the chemical that the pump was handling in the box with the pump.
7. Obtain the RMA number from White Knight and write it on the outside of the box.
8. Ship to White Knight following all rules, regulations, and laws regarding the shipment of dangerous materials. Ship freight pre-paid. No collect shipments will be accepted. Unauthorized use of White Knight shipping accounts will result in the addition of freight to the bill in addition to a service charge.

Include All Pump Components:
Pumps returned to White Knight for evaluation, service or repair must be complete with all components, including but not limited to the base plate, mount screws, tubing connectors, tubing connector caps, flare noses, shuttle valves, mufflers, and tubing. Missing parts will be added to the pump and charged to the customer.

DO NOT REMOVE PAGE FROM THE MANUAL.
Copy the page from the manual or download it at https://wkfluidhandling.com/support/rma/.

Decontamination Certification
COMPLETE AND PRINT THIS FORM. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.

I, the undersigned employee of ——————————————, certify that all decontamination and safety procedures described in the Decontamination Instructions section have been followed for the return of the product below.

• RMA#:
  (We cannot process returns without an RMA number.)

• Serial#:
  (We cannot process returns without a product serial number.)

• Metal Exposure:
  (Check all that apply. Write in other metals if necessary.)

Chemical Exposure:
(Check all that apply. Write in other chemicals if necessary.)

Shipping Information:
Please indicate clearly and conspicuously label the outside of the return package with your RMA#.

Shipping address:
White Knight Fluid Handling 187 East 670 South Kamas, UT 84036

• Print Name:
• Signature:
• Date:

Warranty

White Knight follows strict manufacturing, assembly, and testing procedures to ensure consistency and reliability. White Knight warrants that PA060 pumps and components are free from defects in materials and workmanship for two years from our shipment date or your installation date if provided within 90 days of shipment from our facility.

Failures due to normal wear, misuse, abuse, or unauthorized disassembly nullify this warranty. White Knight does not guarantee the suitability of products for specific applications. White Knight is not liable for any damage or expense resulting from the use or misuse of its products in any application. Responsibility is limited solely to the repair or replacement of defective products or components. Prior written, faxed or emailed approval must be obtained from White Knight before returning any product or component for warranty consideration. All determinations regarding the cause of failure are made by White Knight, and all decisions regarding warranty fulfillment or nullification are made by White Knight.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN PLACE OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING ANY GUARANTEE OF SUITABILITY FOR ANY PURPOSE. NO VARIATIONS OF THIS WARRANTY SHALL BE HONORED NOR CONSIDERED LEGALLY BINDING, EXCEPT WRITTEN AGREEMENTS SIGNED BY THE CEO OF WHITE KNIGHT FLUID HANDLING.

Pump Solutions and Accessories

Ultra-Pure Closed-Loop Systems
Automatically maintain laminar flow or steady pressure with metal-free closed- loop pump systems offering stable temperatures, dead-head, and suction lift. Control your high-purity chemical processes and delivery systems. Simplify process automation to save time, and resources and reduce costs. https://wkfluidhandling.com/closed-loop/

• ≤ 140 lpm (36 gpm) flow rates
• ≤ 7 Bar (100 psi) pressures
• ≤ 210°C (410°F) temperatures
• Maintain stable temperatures
• No metals, no corrosion
• No elastomer O-rings, no leaks
• No electric motors, no heat rise

Pulse Dampeners
In-line and pump-mounted pulse dampeners reduce pulsation in fluid systems to improve flow control, increase batch yields, protect components, and minimize maintenance and downtime for repairs. DBA030 dampeners fit 30 and 60 lpm pumps. DBA060 dampeners fit 30, 60 and 140 lpm pumps. DBA140 dampeners fit 60 and 140 lpm pumps. https://wkfluidhandling.com/dampeners/.

Pressure Regulators
White Knight pressure regulators offer remote piloting capability to maintain system pressure for high-purity chemical circulation loops and systems with multiple tool drops or dispense points. They feature fully swept PTFE/PFA flow paths. A single back-pressure regulator equalizes upstream fluid pressure across multiple discharge outlets. Forward-pressure regulators control downstream pressure.
https://wkfluidhandling.com/pressure-regulators/.

Back-pressure regulator

Forward-pressure regulator

A single back-pressure regulator equalizes upstream 10 PSI fluid pressure for discharge outlets. Each forward-pressure regulator controls fluid pressure for a single discharge outlet.

Filter Housings
Two-chamber and four-chamber filter housings provide parallel or series (in-line) operation. Their compact, non-metallic PTFE/PFA designs offer superior containment and high-flow performance within a smaller footprint than traditional housings. They fit many filter types and enable filters to be changed without disconnecting liquid lines. https://wkfluidhandling.com /filter-housings/.

Cycle-Rate Translator
The CPT enables pump replacements in existing tools. It operates a White Knight pump at its optimal cycle rate and scales the operational cycle rate to that expected by the tool. https://wkfluidhandling.com/cpt/.

Catcher™ Pre-Filters
White Knight Catcher™ pre-filters protect pumps from wafer shards and other harmful solids. They can be cleaned without disconnecting liquid lines. https://wkfluidhandling.com/catchers/.

White Knight Support

• 187 E. 670 S. Kamas, UT 84036
• Phone: 435.783.6040
• Toll Free: 888.796.2476
• Fax: 435.783.6128
• support@wkfluidhandling.com
• https://wkfluidhandling.com/support/.

Copyright © 2024 White Knight Fluid Handling.

References

• White Knight - White Knight Fluid Handling
• Filter Housings - White Knight Fluid Handling
• Pressure Regulators - White Knight Fluid Handling
• Certified Service Providers - White Knight Fluid Handling
• Virtual Rebuilds - White Knight Fluid Handling

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