WHITE KNIGHT PSD16 Fluid Handling Pumps Owner’s Manual

: June 16, 2024
: WHITE KNIGHT

PSD16 Fluid Handling Pumps

Specifications

Pump Specifications:

Flow Rate: 142 lpm (37.5 gpm)
Theoretical Displacement Per Cycle: 0.560 L (148 gal)
Suction Lift Wet: 9.5 L
Suction Lift Dry: 4 m (31.2 ft2) (13.1 ft)
Sound Pressure: 66.64 dB(a)
Sound Power: 61.57 dB(a)
Max. Size of Passible Solids: 6 mm (0.24 in)
Max Operating Temperature: Not specified
Air Supply Pressure Limits: 30 psi (Minimum startup pressure)
to 100 psi (Max supply pressure)

Product Usage Instructions

1. Installation

Before installing your White Knight product, please carefully
review the product manual. Follow the instructions below for proper
installation:

Choose a suitable location for the pump.
Ensure that the pump is placed on a stable and level
surface.
Connect the necessary hoses and fittings as per the provided
diagrams.
Check all connections for leaks and tighten if necessary.

2. Setup

Once the pump is installed, follow the steps below to set it
up:

Ensure that the air supply is connected and the pressure is
within the specified limits (30 psi to 100 psi).
Adjust the air pressure regulator to the desired operating
pressure.
Prime the pump by filling the suction line with the liquid
being pumped.
Turn on the power and activate the pump.

3. Operation

To operate the White Knight PSD16 Pump, follow these
guidelines:

Monitor the flow rate and adjust the air pressure as needed to
achieve the desired flow.
Regularly check the pump for any signs of leaks or abnormal
noises.
Ensure that the maximum size of passible solids (6 mm or 0.24
in) is not exceeded to prevent damage to the pump.
Operate the pump within the specified temperature range to
maintain optimal performance.

4. Maintenance

To keep your White Knight product in good working condition,
perform regular maintenance tasks:

Clean the pump and its components regularly to remove any dirt
or debris.
Inspect all hoses and fittings for wear or damage, and replace
if necessary.
Check and replace any worn-out check balls or seals.
Refer to the product manual for detailed maintenance
instructions and recommended maintenance schedule.

FAQ

Q: Can I operate the pump with a different air supply

pressure?

A: It is recommended to operate the pump within the specified
air supply pressure limits of 30 psi to 100 psi. Operating outside
of this range may affect performance and could potentially damage
the pump.

Q: What should I do if I notice a leak?

A: If you notice a leak, first ensure that all connections are
tight. If the leak persists, shut off the pump and inspect the
affected area for any damaged parts or worn-out seals. Replace any
faulty components as necessary.

Q: How often should I perform maintenance on the pump?

A: Regular maintenance is important to ensure optimal
performance and longevity of the pump. Refer to the product manual
for detailed maintenance instructions and recommended maintenance
schedule.

PSD16 Owner’s Manual

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476 https://wkfluidhandling.com

Manuals available online at: wkfluidhandling.com/owners-manuals

Manual Part #18200-LM-0036

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Table of Contents

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

1 Introduction………………………………………………………………………………………………………………………………………..1 2 Specifications & Performance ………………………………………………………………………………………………………………2
2.1 Pump Specifications ………………………………………………………………………………………………………………………2 2.2 PSD16 Performance Curves …………………………………………………………………………………………………………..2 2.3 PSD16 Dimensional Drawing ………………………………………………………………………………………………………….4 2.4 PSD16 Exploded View Drawing ………………………………………………………………………………………………………5 3 Installation …………………………………………………………………………………………………………………………………………7 3.1 Installation Precautions…………………………………………………………………………………………………………………..7 3.2 PSD Installation Advantages …………………………………………………………………………………………………………..8 3.3 System and Pump Environment ………………………………………………………………………………………………………8 3.4 Control and Monitoring Connections ………………………………………………………………………………………………..9 3.5 PSD 16 Installation Instructions ……………………………………………………………………………………………………. 10 4 Pump Service & Rebuilds…………………………………………………………………………………………………………………..11 4.1 PSD Ordering instructions …………………………………………………………………………………………………………… 11 4.2 Rebuild Kit Ordering Instructions ………………………………………………………………………………………………….. 12 4.3 Configurable Rebuild Ordering Instructions……………………………………………………………………………………. 16 4.4 Tools ………………………………………………………………………………………………………………………………………… 17 4.5 Torque Instructions …………………………………………………………………………………………………………………….. 17 4.6 Disassembly instructions …………………………………………………………………………………………………………….. 18 4.7 Assembly Instructions …………………………………………………………………………………………………………………. 19 5 Accessories ……………………………………………………………………………………………………………………………………..20 6 Warranty ………………………………………………………………………………………………………………………………………….21

Manual content and data are subject to change without notification.

Manuals available online at: wkfluidhandling.com/owners-manuals

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476
1 Introduction
Thank You for Purchasing White Knight Products
You have purchased a White Knight product that has been designed to our exacting specifications and built by a team of technicians with the highest commitment to quality!
White Knight is the world leader in zero-metal, ultra-high purity pumps and continues to drive the industry with new technology and products. Since the inception of White Knight in 1995, we have been awarded over 14 US design patents and have multiple other patents pending! White Knight currently produces over 30 sizes/models of pumps in varying materials to meet our customers’ stringent requirements in numerous applications, including ultra- high temperature re-circulation; high pressure chemical delivery systems, slurry, industrial chemical, and industrial applications.
White Knight has received many prestigious awards for its designs and continues to lead the industry in quality because White Knight controls the manufacturing process from raw materials to finished goods in our facility located in Kamas, UT. This allows us to rigorously manage our quality control process to ensure that our strict cleanliness procedures are always followed and that components are built under consistent methods and conditions for maximum reliability.
Our strict manufacturing process controls include assembling and testing White Knight products in a clean environment. White Knight products also pass a battery of functional tests to ensure operational integrity.
Before installing your White Knight product, please carefully review the product manual. There are many helpful hints and ways to optimize the setup and use of your White Knight product as well as instructions and requirements for installation. In addition, you will also find many accessories in the manual that will enhance the functionality of your White Knight product.
Our team has gone to great lengths to provide you with the highest quality products at the best value and we back them up with excellent warranties and world class support! We hope you
agree our products will serve your exacting needs and meet your stringent requirements every time you purchase a White Knight Product.
Sincerely,
Brian Callahan President White Knight Fluid Handling

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2 Specifications & Performance

2.1 Pump Specifications

PSD16 Pump Performance Specification1

Flow Rate

Theoretical Displacement
Per Cycle

Suction Lift Wet

Suction Lift Dry

142 lpm (37.5 gpm)

.560 L (148 gal)

9.5 L

4 m

(31.2 ft2) (13.1 ft)

Sound Pressure3
dB(a)
66.64 83.28

Sound Power3 dB(a)
61.57 78.27

Max. Size of Passible Solids4
6 mm
0.24 in

Max Operating Temperature
100°C TE 70°C UH

Air Supply Pressure Limits5
30 psi
100 psi

All tests performed with water at ambient temperatures and PTFE check balls 1. Pump Specifications are subject to change based on configuration ordered 2. Suction lift diminishes with wear of pump, minimize suction lift to maximize performance 3. dB Level at 100 psi 50CPM (top) and 100 psi maximum CPM (bottom). 4. The passing of solids may shorten the life of a pump 5. Minimum startup pressure (Max supply pressure)

STORAGE

PSD pumps that are not put into operation upon delivery must be stored in an environment where they are protected from moisture, extreme temperatures, UV radiation, vibration, and should be kept clean. White Knight recommends an environment of ambient temperature (between 60° F (15°C) and 80°F (25°C)) with a humidity level below 65%.

Maintenance and Torque Values Upon installation of the pump, as well as after a few hours of operating the pump, the head and manifold bolts must be re- torqued. Tie bolts and manifold bolts must be re-torqued to values specified in the table below. Re-torquing will be required after the pump has set for extended periods of time, run in thermal cycling applications, been dismantled, or when there is a large difference between environmental and fluid temperatures. See torquing instructions on page 17.

Tie Bolts Manifold Bolts

Assembly Torque in-lbs. (kg-cm) 60 (69.1) 60 (69.1)

Re-torque Spec in-lbs. (kg-cm) 55 (63.4) 55 (63.4)

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2.2 PSD16 Performance Curves

PSD16 Performance Curve

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

Liquid Line Pressure (PSI)

Liquid Flow Rate

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2.3 PSD16 Dimensional Drawing

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

2.4 PSD16 Exploded View Drawing

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476
3 Installation
3.1 Installation Precautions
Required Air Flow and Operating Pressure Required Air Flow for the PSD16 is 3/8″ minimum orifice unrestricted. An adaptor is included for ¼”NPT or ¼” BSPT with all pumps, NPT or BSPT is decided on based on the liquid fittings requested. Max air supply for the PSD16 is 7 Bar (100 PSI).
Restriction of Liquid Inlet Line Restricting the liquid supply of the pump forces the pump to work harder than normal and should be avoided whenever possible, especially when pumping viscous liquids. Attempting to operate the pump against a closed liquid inlet will cause serious damage to the pump, and will void the warranty. If you wish to slow or stop your pump this may be done by closing off the liquid outlet.
Supply Pressure Recommendations The life of your pump may be extended significantly by operating your pump 30%-40% below redline operating supply pressures. The use of undersized regulators, valves, and supply lines can decrease pump performance and longevity significantly.
Orientation White Knight does not recommend installing your pump in any position other than its upright position. Check valves within White Knight PSD pumps are actuated by gravity and/or flow and perform optimally in the upright position.
Failure Potential It is possible that the diaphragm may fail. In such a situation it is possible that chemical could enter the air side of the pump, and may even escape through the muffler. In such a situation the muffler media must be replaced and the air side purged. White Knight recommends that the implementation of a one way valve on the air side to protect air lines from contamination in the event of a diaphragm failure.
Muffler Pump performance may be restricted in the event of a clogged muffler. Regular inspection of air lines and muffler media is recommended to maintain performance.
Product Testing Each pump is tested before being packaged for shipment. White Knight recommends the flushing of each pump before servicing if water can contaminate the process.

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3.2 PSD Installation Advantages
Head Pressure / Dead-Head White Knight PSD pumps may be controlled by opening and closing the outlet of the pump and may be installed in any head pressure situation up to dead-head. Dead-head occurs when air supply pressure and the liquid line (head) pressure are equal. Dead-head conditions allow for no flow. Under dead-head conditions the PSD will cease to cycle (limiting wear) until conditions change allowing for flow.
Passing Solids
All damage caused by passing solids (wafer shards, etc.) is coverable under warranty when your pump is used in conjunction with a White Knight CatcherTM pre-pump filter.
Running Dry
White Knight PSD pumps are capable of running dry without damage other than normal wear to the pump. When a pump is run dry it cycles faster than normal, accelerating the rate of normal wear.
3.3 System and Pump Environment
Clean Dry Supply Air (CDA) Operation of the point of 5 PSD16 requires class 4 quality air for particles, moisture, and oils. (maximum particle size 15 microns, 3° C Dew 5 mg/m) per ISO8573 1.
Flammable Solvents Any system used to pump flammable solvents should be properly grounded. A test from River’s Edge on using isolative pumps to pump flammable liquids indicated that the liquid itself must be grounded and that other procedures should be followed. A copy of the test is available upon request from White Knight.

Abrasive Slurries For slurry applications White Knight recommends use of the PSD UH pump.
Pumping Liquids Near Boiling Point
The boiling point of a liquid is reduced under vacuum (suction) conditions. Due to the vacuum caused by a pump, liquid could boil in the inlet line of the pump when it is not boiling in the tank (or other supply reservoir). Placing the pump as close as possible to the tank and with as little vertical lift as possible (the pump being flooded by gravity is ideal) minimizes boiling in the inlet line. Boiling of the liquid in the inlet line causes a pump to “race” and accelerates the wear of the pump. Boiling liquids may cause cavitation to occur. Damage to wearable or non-wearable components of the pump caused by cavitation is not covered under warranty.
Running a Submerged Pump
When running the PSD in submerged mode, the exhaust air must be sealed and redirected above the surface of the media. Take care that all pump parts (air side and wet side) are resistant to the media being used. It may be necessary to mount the pump to the bottom of the tank. Operating this pump while submerged requires use of a remote muffler adaptor kit.
Temperature
The PSD may be operated safely in low temperature applications. Take care to avoid freezing or crystallization of the fluid inside or outside of the pump. Running the pump at temperatures below freezing may accelerate the wear of the elastomer components within the pump. In applications where the media or pump temperature varies, torque values (tension) of the manifold and head bolts must be monitored. TE versions of the PSD Series pumps can be operated at temperatures up to 100°C (212° F). UH versions of the PSD Series pumps can be operated at temperatures up to 70°C (158°F).

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476
3.4 Control and Monitoring Connections
· PUMP MONITORING: Pump monitoring can be performed by solid state pressure switch monitoring. This option is described on our website in the accessories section and is available for new orders and for retrofits in the field.

Conductivity Leak Detection

Pressure Switch Stroke Detection

· Pump Control: Run mode and flow rate are two of the items which the CPT-1 can control/monitor.

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3.5 PSD 16 Installation Instructions

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

Use appropriate

air fitting

adapter for ¼”

NPT or ¼”

BSPT

· Fix base plate to work station with four 3/8″ or 10 mm bolts. (Bolts not included.)

· Attach 1″ liquid fittings to pump. Excessive force may damage threads.

· Ensure airline is free of solids before attaching. Supply air via ¼” NPT air fitting with flexible connection.

Inlet/Outlet Configurations

Outlet Inlet

Some configurations require re-orientation of crossover manifolds. See Disassembly and Assembly Instructions.

Pressure Gauge Shut off valve Discharge Line

Recommended Set Up Shut off valve
Supply Air

Flexible Connection

Filter Regulator

Shut off valve

Vacuum Gauge Shut off valve

Suction Line Shut off valve

Air Dryer

Caution: closing suction line while pump is operating will cause irreversible damage to the pump.

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4 Pump Service & Rebuilds
4.1 PSD Ordering instructions

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

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4.2 Rebuild Kit Ordering Instructions

PSD16 Rebuild Kits

Part Name

Part Number

PSD16 Dry Rebuild Kit

RBPSD16-1

PSD16 Alternate Dry Rebuild Kit (Air Motor)

RBPSD16-2

PSD016TE-OT Wet Rebuild Kit

RBPSD16TE-OT

PSD016TE-ET Wet Rebuild Kit

RBPSD16TE-ET

PSD016TE-NT Wet Rebuild Kit

RBPSD16TE-NT

PSD016UH-OT Wet Rebuild Kit

RBPSD16UH-OT

PSD016UH-ET Wet Rebuild Kit

RBPSD16UH-ET

PSD016UH-NT Wet Rebuild Kit

RBPSD16UH-NT

PSD16TE-OT Combined Rebuild Kit

RBPSD16TE-OT-1*

PSD16TE-ET Combined Rebuild Kit

RBPSD16TE-ET-1*

PSD16TE-NT Combined Rebuild Kit

RBPSD16TE-NT-1*

PSD16UH-OT Combined Rebuild Kit

RBPSD16UH-OT-1*

PSD16UH-ET Combined Rebuild Kit

RBPSD16UH-ET-1*

PSD16UH-NT Combined Rebuild Kit

RBPSD16UH-NT-1*

PSD16TE-OT Combined Alternate Rebuild Kit

RBPSD16TE-OT-2**

PSD16TE-ET Combined Alternate Rebuild Kit

RBPSD16TE-ET-2**

PSD16TE-NT Combined Alternate Rebuild Kit

RBPSD16TE-NT-2**

PSD16UH-OT Combined Alternate Rebuild Kit

RBPSD16UH-OT-2**

PSD16UH-ET Combined Alternate Rebuild Kit

RBPSD16UH-ET-2**

PSD16UH-NT Combined Alternate Rebuild Kit

RBPSD16UH-NT-2**

*Contains all parts of RBPSD16-1 and the applicable wet kit

**Contains all parts of RBPSD16-2 and the applicable wet kit

Part Number
6140-FP-0006 10040-PE-0009 14850-PT-0003 10300-XX-0001

Parts Included in the RBPSD16-1 Rebuild Kit

Description

Quantity

Baffle, Porous Poly, PSD08/16

4

Screw Caps for WK pumps, PSD08/16

5

Spool/Sleeve Assembly for WL Pump PSD16

2

PTFE Lubricant, Squeeze Tube

1

Part Number
14860-NP-0002 10080-EM-238-70 10080-EM-240-70 10300-XX-0001 6140-FP-0006 10040-PE-0009

Parts Included in the RBPSD16-2 Rebuild Kit

Description

Quantity

PSD16 Air Motor Assembly

1

238 EPDM O-ring Seal

1

240 EPDM O-ring Seal

3

PTFE Lubricant, Squeeze Tube

1

Baffle, Porous Poly, PSD08/16

4

Screw Caps for WK pumps, PSD08/16

5

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Part Number 10080-EM-113-50 10050-UH-0004 5144-SS-0002 10010-SS-0007 3300-SS-0003 3200-TE-0002 4137-TE-0005 4100-TE-0004 10050-MP-0001 10080-TE-326 10040-PE-0009 10300-XX-0001 4135-TE-0012 4135-TE-0016 4135-TE-0015
Part Number 10080-EM-113-50 10050-UH-0004 5144-SS-0002 10010-SS-0007 3300-SS-0003 3200-EM-0002 4137-TE-0005 4100-TE-0004 10050-MP-0001 10080-TE-326 10040-PE-0009 10300-XX-0001 4135-TE-0012 4135-TE-0016 4135-TE-0015

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

Parts Included in the RBPSD16TE-OT Rebuild Kit

Description

Quantity

113 EPDM O-ring Seal

2

Shaft Glide Seal for WK Pump PSD08

2

Diaphragm Shaft for WK Pump, PSD16

1

Stud, Threaded Plate, Strike

2

Strike Plate for WK Pump, PSD16

2

PTFE Over-molded Diaphragm for WK Pump, PSD16

2

Retainer, Ball, 1-5/8″, PTFE

4

1-1/8″ Check Ball for WK Pump, PSD16, PTFE

4

D-ring

4

326 O-ring Seal, PTFE

4

Screw Caps for WK pumps, PSD08/16

36

PTFE Lubricant, Squeeze Tube

1

PSD16TE Wear Seat

2

Bottom Manifold Wear Seat, PSD16TE

2

Top Manifold Wear Seat, PSD16TE

2

Parts Included in the RBPSD16TE-ET Rebuild Kit

Description

Quantity

113 EPDM O-ring Seal

2

Shaft Glide Seal for WK Pump PSD08

2

Diaphragm Shaft for WK Pump, PSD16

1

Stud, Threaded Plate, Strike

2

Strike Plate for WK Pump, PSD16

2

EPDM Diaphragm for WK Pump, PSD16

2

Retainer, Ball, 1-5/8″, PTFE

4

1-1/8″ Check Ball for WK Pump, PSD16, PTFE

4

D-ring

4

326 O-ring Seal, PTFE

4

Screw Caps for WK pumps, PSD08/16

36

PTFE Lubricant, Squeeze Tube

1

PSD16TE Wear Seat

2

Bottom Manifold Wear Seat, PSD16TE

2

Top Manifold Wear Seat, PSD16TE

2

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Part Number 10080-EM-113-50 10050-UH-0004 5144-SS-0002 10010-SS-0007 3300-SS-0003 3200-BN-0002 4137-TE-0005 4100-TE-0004 10050-MP-0001 10080-TE-326 10040-PE-0009 10300-XX-0001 4135-TE-0012 4135-TE-0016 4135-TE-0015
Part Number 10080-EM-113-50 10050-UH-0004 5144-SS-0002 10010-SS-0007 3300-SS-0003 3200-TE-0002 4137-UH-0003 4100-TE-0004 10050-MP-0001 10080-TE-326 10040-PE-0009 4135-UH-0004 4135-UH-0008 4135-UH-0007 10300-XX-0001

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

Parts Included in the RBPSD16TE-NT Rebuild Kit

Description

Quantity

113 EPDM O-ring Seal

2

Shaft Glide Seal for WK Pump PSD08

2

Diaphragm Shaft for WK Pump, PSD16

1

Stud, Threaded Plate, Strike

2

Strike Plate for WK Pump, PSD16

2

NBR Diaphragm for WK Pump, PSD16

2

Retainer, Ball, 1-5/8″, PTFE

4

1-1/8″ Check Ball for WK Pump, PSD16, PTFE

4

D-ring

4

326 O-ring Seal, PTFE

4

Screw Caps for WK pumps, PSD08/16

36

PTFE Lubricant, Squeeze Tube

1

PSD16TE Wear Seat

2

Bottom Manifold Wear Seat, PSD16TE

2

Top Manifold Wear Seat, PSD16TE

2

Parts Included in the RBPSD16UH-OT Rebuild Kit

Description

Quantity

113 EPDM O-ring Seal

2

Shaft Glide Seal for WK Pump PSD08

2

Diaphragm Shaft for WK Pump, PSD16

1

Stud, Threaded Plate, Strike

2

Strike Plate for WK Pump, PSD16

2

PTFE Over-molded Diaphragm for WK Pump, PSD16

2

UHMW Check Cage, PSD16UH

4

1-1/8″ Check Ball for WK Pump, PSD16, PTFE

4

D-ring

4

326 O-ring Seal, PTFE

4

Screw Caps for WK pumps, PSD08/16

36

Wear Seat, PSD16UH

2

Bottom Manifold Wear Seat, PSD16UH

2

Top Manifold Wear Seat, PSD16UH

2

PTFE Lubricant, Squeeze Tube

1

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Part Number 10080-EM-113-50 10050-UH-0004 5144-SS-0002 10010-SS-0007 3300-SS-0003 3200-EM-0002 4137-UH-0003 4100-TE-0004 10050-MP-0001 10080-TE-326 10040-PE-0009 10300-XX-0001 4135-UH-0004 4135-UH-0008 4135-UH-0007
Part Number 10080-EM-113-50 10050-UH-0004 5144-SS-0002 10010-SS-0007 3300-SS-0003 3200-BN-0002 4137-UH-0003 4100-TE-0004 10050-MP-0001 10080-TE-326 10040-PE-0009 10300-XX-0001 4135-UH-0004 4135-UH-0008 4135-UH-0007

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

Parts Included in the RBPSD16UH-ET Rebuild Kit

Description

Quantity

113 EPDM O-ring Seal

2

Shaft Glide Seal for WK Pump PSD08

2

Diaphragm Shaft for WK Pump, PSD16

1

Stud, Threaded Plate, Strike

2

Strike Plate for WK Pump, PSD16

2

EPDM Diaphragm for WK Pump, PSD16

2

UHMW Check Cage, PSD16UH

4

1-1/8″ Check Ball for WK Pump, PSD16, PTFE

4

D-ring

4

326 O-ring Seal, PTFE

4

Screw Caps for WK pumps, PSD08/16

36

PTFE Lubricant, Squeeze Tube

1

Wear Seat, PSD16UH

2

Bottom Manifold Wear Seat, PSD16UH

2

Top Manifold Wear Seat, PSD16UH

2

Parts Included in the RBPSD16UH-NT Rebuild Kit

Description

Quantity

113 EPDM O-ring Seal

2

Shaft Glide Seal for WK Pump PSD08

2

Diaphragm Shaft for WK Pump, PSD16

1

Stud, Threaded Plate, Strike

2

Strike Plate for WK Pump, PSD16

2

NBR Diaphragm for WK Pump, PSD16

2

UHMW Check Cage, PSD16UH

4

1-1/8″ Check Ball for WK Pump, PSD16, PTFE

4

D-ring

4

326 O-ring Seal, PTFE

4

Screw Caps for WK pumps, PSD08/16

36

PTFE Lubricant, Squeeze Tube

1

Wear Seat, PSD16UH

2

Bottom Manifold Wear Seat, PSD16UH

2

Top Manifold Wear Seat, PSD16UH

2

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476
4.3 Configurable Rebuild Ordering Instructions
Pages 12 and 13 list the standard rebuild kits White Knight offers. Use this section for alternate rebuild kits not found in the previous section.

Air Motor
Note locations of O-rings.
Tighten to flush in assembly. DO NOT OVER TIGHTEN

Air Motors do not need to be removed from the pump for service. However, complete air motors with all components (tested and certified) are available from White Knight. They can be removed and installed in the pump body as shown in the figure using the air motor pin wrench tool. (Rotate counter clockwise to remove.)
Part Number for Air Motor Assembly:
14860-NP-0002

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

4.4 Tools

Part Name

Part Number

QTY.

Pin Wrench ¾” X 1/8″ & ½” X 1/8″

12100-PV-0030

1

Pin Wrench ½” and 1″ Air Motor*

12100-PV-0025

1

Wearable Surface Installation Tool

12100-PV-0032

1

*Air motor does not need to be removed to service pump. The air motor wrench is not included with the pump but

is available from White Knight.

Four pin wrench used to remove/install the Sleeve Pilot Spool Assembly (included with pump). Hex is for use with 19 mm or ¾” socket. (12100-PV-0030)

Tool for inserting wearable surfaces into manifolds and heads (included with pump) (12100-PV-0032)

Pin Wrench for removing air motors from ½” and 1″ PSD pumps (Must purchase separately to remove air motor, not included with pump). (12100-PV-0025)

4.5 Torque Instructions

Tie Bolts

Crossover Bolts

Tie bolts (purple) on both sides must be torqued before manifold bolts (blue) on top and bottom.

Torquing of head bolts should be done in a crossing fashion such as: 1, 6, 8, 3, 5, 10, 2, 7, 4, 9.

Torquing of manifold bolts should be done in a crossing fashion such as 13, 11, 12, 14, 17, 15, 18, 16.
Apply Loctite Antiseize Lubricant LB 8012 (or equivalent) to all bolts. This procedure must be followed for assembly and also re-torquing of bolts.

Assembly Torque
in-lbs. (kg-cm)

Tie Bolts Manifold Bolts

60 (69.1) 45 (51.84)

Re-torque Spec
in-lbs. (kgcm)
55 (63.4) 40 (46.1)

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4.6 Disassembly instructions

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

· Remove all plastic caps.
5.

· Remove Top O-ring, and

check valve parts.

· Use 10mm socket to remove pump base feet and inlet manifold

Without scratching the inner bore, use a hook to ·
remove the check cages.

Use 10mm socket to remove outlet manifold.

· Remove top check valve parts following process described in step 3. Use hook to remove wear surface placed below check assembly.

· Remove wear surfaces in top and bottom manifolds. Use hook if necessary.

· Use 10mm socket to remove nuts from bolts on one side of head. Remove both heads.

Note locations of O-rings/seals.

· Remove diaphragms by · Use 4mm Allen wrench · Remove the two glide seals · Use 19mm socket

peeling one back and

to remove muffler cap.

seated in the shaft cavity.

drive and pin

turning it counter-

Remove poly felt muffler Then remove O-rings from

wrench to remove

clockwise. Slide the

pads and inserts.

the same slots. Take care to

pilot assembly.

second diaphragm out

not damage the shaft bore

Repeat for other

with the shaft.

or the O-ring grooves.

side.

Servicing of Pump
Before servicing the pump make sure that the pump has been drained and cleaned so as to minimize the potential of physical damage and maximize the safety of service personnel.

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4.7 Assembly Instructions

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476
Note locations of O-rings, same on both sides.
3.

Note locations of O-rings.
Tighten to flush. DO NOT OVER TIGHTEN
· Insert pilot assembly into air motor and tighten with pin wrench using 9mm socket drive. Repeat for other side.

Order from body: screen, baffle, screen, baffle, screen, cap.
· Replace inserts and porous poly baffles. Secure muffler cap with screws using 4mm Allen Wrench. Torque to 16 in-lbs. (18 kg-cm).

· Taking care to not damage the shaft bore or O-ring grooves, replace the shaft O-rings.

Note Locations of Glide Seals

Verify

Apply

glide

Loctite 242

seals

(or

are fully

equivalent)

seated

to both ends

of each

threaded

stud

· Taking care to not damage the shaft bore or O-ring grooves, · Align strike plate and thread one diaphragm to the shaft

replace the shaft glide seals by pinching glide seal with needle

and push it through the shaft bore. Align and thread the

nose pliers (rubber tipped) to form a kidney shape and insert into second diaphragm and plate onto the shaft. Make sure

groove.

the diaphragms are snug on the shaft.

Note

direction of

Bellville

Align pin in head with

washers (cup to cup)

hole in

Pump body

· Use 10 mm tie rods to attach heads and retainer rings. Install all rods but do not tighten. Verify that top and bottom rods pass through the manifold nuts placed in heads. Apply antiseize lubricant to each tie rod.

· Press wear-surfaces into grooves in manifolds. Note different parts for top and bottom manifolds.

· Taking care to not damage the check bore areas, replace top check valve parts and Orings. NOTE ORDER OF VALVE ASSEMBLY

Note direction of Bellville washers (cup to cup) · Replace outlet manifold using ·
10mm socket. Apply antiseize
lubricant to each tie rod.
Do not tighten.

Note direction of Bellville washers (cup to cup)
Take care to not damage the check bore areas. Replace bottom check · valve parts and O-rings. Order of check valve assembly is different from top check valves.

Replace bottom crossover using

10mm socket. Do not tighten.

·

Return to page 17 and follow torque

instructions.

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Replace all plastic caps.

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476
5 Accessories
Remote Muffler Adaptor Kit- (Not included with pump.) Required if pump is to be submerged.
Pump CatcherTM
· Inline options available. · Large through holes to avoid loading. · Filter may be removed without removing the CatcherTM from the pump or the line. · If a pump were damaged by passing solids while using the CatcherTM it would be repaired under
warranty.
Control & Monitoring Options
Stroke Detection · Solid State Pressure Switch SP1
Control Options Run mode and flow rate are a few of the items which the CPT-1 can control/monitor.

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476
6 Warranty
White Knight Fluid Handling follows strict procedures in all phases of manufacturing, assembly, and testing to ensure reliability of its products. Each pump is individually tested to assure its functional operation integrity.
White Knight Fluid Handling warrants the PSD16 pump, subassemblies and components to be free from defects in materials and workmanship to one year from date of start-up or 18 months from the date of shipment whichever applies. Failures due to misuse, abuse or any unauthorized disassembly of a White Knight pump will nullify this warranty.
The PSD16 pump is warranted for up to 100 PSI air supply pressures. It is not covered under dry run condition. Wearable parts are not covered.
Due to the broad and ever-evolving applications for usage of White Knight pumps we cannot guarantee the suitability of any pump component or subassembly for any particular or specific application. White Knight Fluid Handling shall not be liable for any consequential damage or expense arising from the use or misuse of its products in any application. Responsibility is limited solely to the replacement or repair of defective White Knight pumps, components or subassemblies. All options to rebuild or replace aforementioned items shall remain under the judgment of White Knight Fluid Handling. Decisions as to the cause of failure shall be solely determined by White Knight Fluid Handling.
Prior written, faxed or emailed approval must be obtained from White Knight Fluid Handling before returning any pump component or subassembly for warranty consideration.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY WARRANTIES OF SUITABILITY FOR ANY PARTICULAR PURPOSE. NO VARIATIONS OF THIS WARRANTY BY ANYONE OTHER THAN THE PRESIDENT OF WHITE KNIGHT FLUID HANDLING IN A SELF-SIGNED AGREEMENT SHALL BE HONORED OR CONSIDERED LEGALLY BINDING.
Brian Callahan President White Knight Fluid Handling

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7 Certificate & Declaration of Conformity

187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

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187 E. 670 S., Kamas, UT 84036 435.783.6040 888.796.2476

White Knight Support
187 E. 670 S. Kamas, UT 84036 Phone: 435.783.6040 Toll Free: 888.796.2476 Fax: 435.783.6128
[email protected]

Support

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