WHITE KNIGHT PSA060 Ambient Temperature Ultra Pure Recirculation Pump Owner’s Manual

June 16, 2024
WHITE KNIGHT

WHITE KNIGHT PSA060 Ambient Temperature Ultra Pure Recirculation Pump

Product Information

Specifications & Performance

Model PSA060 PSASD060
Max Flow Rate* 62.3 lpm (16.46 gpm) 63.2 lpm (16.7 gpm)
Displacement Per Cycle* 0.178 liters (0.047 gal) 0.178 liters (0.047 gal)
Cycles per min 348 max 345 max
Air Connection 1/4 in 1/4 in
Weight 4.7 kg (10.36 lb) 4.7 kg (10.36 lb)
Suction Lift* 3 m (10 ft) Flooded suction
Sound Pressure** 73.11 dB(a) at 100 psi 50 CPM 82.5 dB(a) at 100 psi max CPM
Power** 64.29 dB(a) at 100 psi 50 CPM 74.11 dB(a) at 100 psi max CPM

Product Usage Instructions

Installation
To install your White Knight PSA060 pump, please follow these steps:

  1. Ensure that the installation area is clean and free from any debris or obstructions.
  2. Place the pump in the desired location, ensuring that it is securely positioned.
  3. Connect the air supply to the 1/4-inch air connection on the pump.
  4. Ensure that the pump is properly grounded to prevent any electrical hazards.
  5. Refer to the installation requirements and setup instructions provided in the manual for any additional steps specific to your application.

Control & Monitoring
To control and monitor your White Knight PSA060 pump, please follow these steps:

  1. Connect the necessary control devices, such as pressure switches or flow sensors, to the appropriate ports on the pump.
  2. Configure the control devices according to your specific requirements and system setup.
  3. Use a compatible monitoring system or gauge to keep track of the pump’s performance and pressure levels.

Ordering Instructions
To place an order for the White Knight PSA060 pump or any related accessories, please follow these steps:

  1. Contact your authorized White Knight distributor or visit our website at https://wkfluidhandling.com.
  2. Provide the necessary information, including the desired quantity, model number, and any additional specifications or requirements.
  3. Confirm the pricing, shipping, and payment details with the distributor or through the website.
  4. Complete the order by providing the necessary billing and shipping information.

Pump Service
For pump service or maintenance, please follow these steps:

  1. If you require a rebuild kit or replacement parts, refer to section 5.1 of the manual for ordering instructions.
  2. If you need to return the pump for service, follow the guidelines provided in section 5.2 of the manual.
  3. Contact our support team for any additional assistance or troubleshooting.

Warranty & Accessories
For warranty information and available accessories, please refer to section 6 of the manual.

FAQ

  • Q: Where can I find the installation requirements and setup instructions?
    A: The installation requirements and setup instructions can be found in the manual provided with your White Knight PSA060 pump. Please refer to section 2 for detailed information.

  • Q: How can I order a rebuild kit or replacement parts?
    A: To order a rebuild kit or replacement parts for your pump, please follow the ordering instructions provided in section 5.1 of the manual. Contact your authorized White Knight distributor or visit our website for further assistance.

  • Q: What is the warranty period for the White Knight PSA060 pump?
    A: The warranty period for the White Knight PSA060 pump is provided in section 6 of the manual. Please refer to this section for detailed warranty information.

Dear valued customer,
Thank you for purchasing a White Knight PFA030 pump.

  • Our dedicated team designs products to meet your exacting specifications with a demonstrated commitment to quality that goes beyond mere words and fancy slogans.
  • Our patented designs offer a variety of size and material options to meet stringent requirements of high-pressure chemical delivery systems, high-temperature re-circulation processes, chemical reclaim and bulk transport applications, slurry systems, and more. Our safe, reliable products offer superior performance, optimized efficiency, and simplified maintenance.
  • White Knight is able to provide the highest quality fluid handling products through controlled, consistent in-house engineering and manufacturing. Through continued significant investments in engineering and manufacturing, we lead the industry with new technologies and products.
  • White Knight has received numerous awards for innovation and manufacturing programs. We rigorously manage our quality assurance processes to ensure consistency and reliability. Our quality controls include strict cleanliness procedures and consistent manufacturing processes. For example, high-purity product assembly, testing, and packaging are performed in a Class 100 cleanroom.
  • Please peruse this manual before installing your White Knight product. It details installation requirements and setup instructions and provides additional information and accessories for enhanced functionality.
  • Our team has gone to great lengths to ensure our products serve your needs and meet your requirements.
  • Further, we provide the highest quality products at the best value, and we back them up with excellent warranties and world-class support.

Thank you for your confidence and trust in White Knight products.

Sincerely,
White Knight Fluid Handling

Product Information

Specifications & Performance
Model PSA060 PSASD060
**Max Flow Rate*** 62.3 lpm (16.46 gpm) 63.2 lpm (16.7 gpm)
Displacement **Per Cycle*** 0.178 liters (0.047 gal) 0.178 liters

(0.047 gal)
Cycles per min| 348 max| 345 max
Air Connection| 1/4 in| 1/4 in
Weight| 4.7 kg (10.36 lb)| 4.7 kg (10.36 lb)
**Suction Lift*| 3 m (10 ft)| Flooded suction
Sound| Pressure****| 73.11 dB(a) at 100 psi 50 CPM

82.5 dB(a) at 100 psi max CPM

Power**| 64.29 dB(a) at 100 psi 50 CPM

74.11 dB(a) at 100 psi max CPM

  • May vary by configuration or system. Suction lift diminishes over time. Recommended installation level less than 3 ft above source. To calculate displacement, divide the flow rate by CPM.
  • Sound measured under ISO9614-2:1997.
  • Dry-run capable PSASD060 pumps require flooded suction and may have a reduced warranty. Contact support for details.
Max Fluid Temperature 100°C (212°F)
Environmental Temperature min: 0°C (32°F) max: 50°C (122°F)
Max Supply Air Pressure 7 Bar (100 psi)
Min Startup Air Pressure 1.4 bar (20 psi)
Fluid Path Materials PTFE, PFA
Non-Fluid Path Materials PTFE, PFA, PP,

Ceramic

Stroke Detection| Fiber optic with or without D10 sensor, or solid state pressure switch (NPN or PNP)
---|---
Leak Detection| Fiber optic with or without sensor, or conductivity
Electronic Control| CPC, CPT, or custom. Call for details.

PSA060 Performance

How to Read Charts
Draw a horizontal line at your discharge pressure and a vertical line at the desired flow rate. At line intersect, estimate required air pressure, resultant cycle rate and air consumption.

PSASD060 Performance

Example
At 2 Bar (30 psi) discharge pressure and 82 psi air pressure, PSA060 pumps provide 40 lpm (10.6 gpm) flow rate, cycle at ~240 CPM and exhaust 20 SCFM of air.

Graph is for reference only. Performance was measured utilizing 1/2 in (3/8 in ID) air line and 1-1/4 in (1-1/8 in ID) liquid lines with 1 ft flooded suction. Performance may vary in your system.

Temperature Limits
Dimensions

Dimensions in [mm] in

Bill of Materials

Leak Detect

Part| Description
14600-XX-0009| LF0| 15 ft fiber optic cable

with no amplifier

14600-XX-0010| LF1| 15 ft fiber optic cable

with D10 amplifier

14600-XX-0011| LF2| 25 ft fiber optic cable

with no amplifier

14600-XX-0012| LF3| 25 ft fiber optic cable

with D10 amplifier

14600-XX-0031| LC0| 15 ft conductivity cable
14600-XX-0040| LC1| 25 ft conductivity cable
Stroke Detect with Fiber Optics

Part| Description
14700-XX-0017| SF0| 15 ft fiber optic cable

with no amplifier

14700-XX-0018| SF1| 15 ft fiber optic cable

with D10 amplifier

14700-XX-0019| SF2| 25 ft fiber optic cable

with no amplifier

14700-XX-0020| SF3| 25 ft fiber optic cable

with D10 amplifier

Stroke Detect with Pressure Switch
14900-NP-0004| SP1| Single NPN Switch
14900-NP-0003| SP2| Dual NPN Switches
14900-NP-0001| SP4| Single PNP Switch
14900-NP-0002| SP5| Dual PNP Switches

PSA060 BILL OF MATERIALS

Item| Part| Description| Qnty
1| 1125-TE-0016| Pump Body| 1
2| 2127-EP-0012| Head Right| 1
3| 2127-EP-0013| Head Left| 1
4| 4100-MP-0001| Check Ball 3/4″| 4
5| 4135-MP-0001| Bottom Check Seat High Flow| 2
6| 4140-TE-0002| Top Check Plug| 2
7| 4142-MP-0001| Top Check Cage High Flow| 2
8| 5143-MP-0012| Seal, Shaft| 2
9| 5144-PF-0023| Shaft, Solid, PFA| 1
10| 6020-NP-0001| 1/4″ NPT x 3/8″ Gripper Elbow| 2
11| 6030-NP-0001| 1/8″ NPT x 1/4″ Gripper Elbow| 2
12| 6070-NP-0001| 1/4″ Gripper Nut| 2
13| 6070-NP-0002| 3/8″ Female Gripper Nut| 2
14| 6070-NP-0004| 1/4″ Male Gripper Nut| 2
15| 6070-NP-0006| 3/8″ Male Gripper Nut| 2
16| 6080-KF-0001| 1/4″ Gripper| 4
17| 6080-KF-0002| 3/8″ Gripper| 4
18| 6080-TE-0001| 1/4″ Ferrule| 4
19| 6080-TE-0002| 3/8″ Ferrule| 4
20| 6140-FP-0004| Baffle Porous Poly| 6
21| 6140-PP-0002| Mesh, Shuttle| 6
22| 6150-NP-0005| Shift Muffler Cap| 2
23| 6530-TE-0002| Shuttle End Plug| 2
24| 6560-CE-0002| 10 gpm Spool| 1
25| 7200-PF-0006| 3/4″ Flaretek® Body| 2
26| 7210-PF-0004| 3/4″ Flaretek Nut (PFA)| 2
27| 10010-NP-0006| Set Screw| 2
28| 10020-NP-0003| Shuttle Pin| 2
29| 10040-TE-0002| 1/8″ NPT Plug| 3
30| 10040-TE-0003| 1/4″ NPT Plug| 4
31| 10040-TE-0015| 1/8″ NPT Plug (.040 Orifice)| 2
32| 10071-PF-0008| 1/4″ Shift Air Line (Thick Wall)| 2
33| 10071-PF-0010| 3/8″ PFATubing| 2
34| 14200-NP-0005| Base Plate Assembly| 1
35| 14300-MP-0014| Bellows Assembly, Shift| 2
36| 14400-NP-0007| Shuttle Body & Sleeve| 1

Installation

Precautions

  • Handling
    Do NOT lift the pump by shuttle valve assembly or air tubing.

  • Installation Orientation
    PSA060 pumps must be installed in an upright position. The check valves are actuated by gravity and/or flow, and they will not seat if the pump is not upright.

  • Timer Mode
    PSA060 pumps require an end-of-stroke detection mechanism (pressure switch) to prevent over-stroking in timer mode. Operating a PSA060 in timer mode without stroke detection will void the pump warranty.

  • Required Air Flow (Shuttle Valve)
    PSA060 pumps require 1/4 in minimum orifice with unrestricted airflow.

  • Required Air Flow (Solenoid Valve)
    PSA060 pumps require a 1.5 Cv solenoid. Using a reduced Cv will reduce flow rates. Using a valve with more than 20% greater Cv will change operating parameters, reduce pump life and void the warranty.

  • Under Supply of Air
    PSA060 pumps operate erratically or stall when the air supply is insufficient. Ensure the use of air supply pressures higher than averaged air consumption lines in performance charts. Air supply lines and fittings must meet minimal inner diameter requirements shown in the installation instructions.

  • Air Supply Pressure
    Operating PSA060 pumps ~35% below max air pressure may significantly extend pump life. PSA060 pumps require 20 psi minimum air pressure. Operation above 7 Bar (100 psi) may damage the pump and void the warranty.

  • Suction Lift
    PSA060 pumps have an initial suction lift capacity of 3 ft. For best results minimize suction lift.

  • Liquid Inlet/Outlet Connections
    PSA060 liquid ports are not NPT or any other standard. The use of connectors other than those supplied by White Knight will damage the pump and void the warranty.

  • Liquid Line Restriction
    PSA060 pumps may be controlled by closing liquid outlet lines. However, restricting liquid supply lines increases wear and should be avoided. Do NOT pump against a closed liquid inlet. It will damage the pump and void the warranty.

  • Running Dry
    PSA060 pumps use the pumped liquid to lubricate their shafts. The pumps will cycle faster and wear more than normal when run dry, which may cause damage and loss of self-prime abilities. Standard models should not be run dry after start-up and are not warranted under dry run conditions. Dry-run capable PSASD060 models may run dry for short periods. The warranty of dry-run models is one year. Extended warranties are available.

  • Pulse Dampener with Shuttle Valve
    Air supply pressure to PSA060 pumps should be at least ten psi higher than the liquid line pressure when using a pulsation dampener. Failure to do so may cause erratic operation.

  • Cross Contamination
    PSA060 pumps use porous material that may retain chemicals. Take precautions to avoid cross-contamination.

Warnings

  • Pressurized Material
    Pumps in use contain pressurized materials. Eliminate liquid and air pressure via shut-off valves before the pump is serviced or removed from the system.

  • High Temperature
    Heat may transfer to exterior surfaces when pumps operate with high- temperature fluids. Avoid direct contact with the pump when high-temperature fluids are present.

  • Hazardous Chemical
    Use appropriate personal protective equipment when handling the pump. Reference Material Safety Data Sheet (MSDS) for information specific to your chemicals.

  • Loud Noise
    Pump exhaust air contributes to work area noise levels. Only operate pumps with approved muffler media, and use ear protection in noisy conditions.

Advantages

  • Head Pressure/Dead-Head
    PSA060 pumps can be controlled by adjusting their liquid outlet pressures and can be installed with head pressures up to dead-head (e.g. equal liquid and air pressures) with no damage to the pump.

  • Thermal Cycling
    PSA060 pumps require no maintenance when operated within their performance range, even in thermal cycling applications.

Environment & System
  • Oversized Inlet Line
    Pumps operate optimally with liquid inlet lines larger than the liquid outlet lines. This reduces strain on the bellows and may reduce pulsation in the pump outlet.

  • Clean Supply Air (CDA)
    PSA060 pumps require the use of Class 2 air for particles and moisture per ISO 8573-1. Use a 10-micron filter; maintain -40°C dew point. A point-of-use filter is recommended during the first six months of operation in new fabs/systems due to high risks of debris that can damage pumps and void the warranty.

  • Flammable Solvents
    PSA060 pumps are not constructed from conductive materials. A system that pumps flammable solvents should be properly grounded to avoid ignition by static charge. A River’s Edge test of isolative pumps with flammable liquids indicated that liquids must be grounded and other procedures should be followed. Copy of test available.

  • Pumping Liquids Near Boiling Point
    Minimizing suction lift reduces pulsation and the potential for boiling or outgassing of liquid in the inlet of the pump. Although reciprocating pumps can pull a suction lift, pump performance and life increase when the suction lift is minimized or eliminated.

  • Abrasive Slurry
    Pumping abrasive slurry may accelerate the wear of components. PSA060 pumps are warranted when used with slurry. However, normal wear is not covered by warranty.

  • Environmental Temperature
    PSA060 pumps are rated for 0°C (32°F) – 50°C (122°F) environmental temperatures. Do not freeze fluid in the pump. Operation below 0°C may accelerate wear. Normal wear is not covered by warranty.

Installation Instructions

Push-Forward Dismount Configuration Setup
Replace step 5 with steps 4.1-4.3 to re-configure the base plate to push- forward dismount configuration.

Install with Rigid Base Plate
Requires push-forward dismount configuration (steps 4.1-4.3)

Liquid Inlet/Outlet
Liquid ports are not NPT or any other standard. The use of connectors other than those supplied by White Knight will damage the pump.

Shuttle Service Instructions
Follow the instructions below to inspect or service White Knight shuttle valves. If a pump has stopped, ensure all recommendations in this manual are followed and that there are no air supply issues (i.e. closed air valve, damaged regulator, oil in the airline, etc.).

Do not lubricate or oil any of the shuttle components. White Knight shuttle valves do not require any lubrication.

  1. Remove nuts on each air fitting on each pump head.

  2. Unscrew both shuttle mounting bolts, and pull the shuttle from the pump.

  3. Remove the airlines from both sides of the shuttle valve by unscrewing the air fittings.

  4. Unscrew the top shuttle end cap using the shuttle end cap tool.

    • Part: 12100-PV-0083
  5. Carefully remove the ceramic spool from the shuttle valve; it may break if dropped.
    If the ceramic spool in your pump has a flat feature, it must be oriented towards the bottom of the pump when the shuttle valve is reassembled.

  6. Unscrew the bottom end cap using the shuttle end cap tool.

  7. Unscrew both 1/8 in NPT plugs that have an orifice in the centre.

  8. Remove the muffler cap from left side using the muffler cap tool. Remove muffler media and note the order of the pieces. Repeat this step for the muffler cap and muffler media on the right side.

  9. Blow out the shuttle valve with CDA or N2. Ensure no residue or debris is in any areas indicated above. Debris or residue in these areas may hinder pump performance.

  10. Clean the ceramic spool with IPA, and dry it using CDA or N2.

  11. Reassemble the shuttle and reattach it to the pump by following the above steps in reverse.
    If the spool in your pump has the flat feature, ensure it is oriented towards the bottom of the pump when the shuttle valve is reassembled.

Control & Monitoring

Programmable Control
White Knight CPT-1 controllers monitor and adjust run mode, flow rate, leak detection and other pump operations.

D10 Amplifier Electrical Hookups & Dimensions
White Knight recommends Expert™ D10 amplifier for use with fiber optic stroke and leak detection assemblies.

Single Sensor Design
PSA060 pumps can use only a single fiber optic sensor at a time. The probe may be installed in the “F” port on either side of the pump. White Knight offers PFA, PFH, and PFU pumps for dual fiber optic use.

Fiber Optic Stroke Detection Installation
  1. Remove stroke detect probe from fiber optic assembly.

  2. Replace NPT plug in “F” port with stroke detect probe. Hand-tighten.

  3. Insert the fiber optic cable until it seats at the bottom of the probe.

  4. Lower ferrule and gripper until snug against probe and hand tighten female gripper nut.
    Fiber Optic Sensors
    Fiber optic sensors melt if used at >130°C (266°F), resulting in a leak or end-of-stroke detection failure.

  5. Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.

Calibrating D10 Amplifier for Stroke Detection

When calibrating the D10 Amplifier for stroke detection, the pump should be in the same operating conditions it will be in during normal operation (i.e. supply air pressure, back pressure, etc.). The Fiber Optic must be installed as per the instructions.

Calibration:

Upon completion of a successful learning cycle, the D10 Amplifier will continuously learn and self-teach to maintain the same cycle rate count readings.

Single Pressure Switch Stroke Detection Installation

  1. Remove the plug from the “F” port.
  2. Attach NPT gripper to “F” port.
  3. Attach the elbow assembly to the pressure switch. Loosen female gripper nuts, and insert an air tube between them. Hand-tighten gripper nuts.

After your device is connected, you must set the switch point. If operating above 60 psi air supply, the set point is 43 psi (0.296 MPa), otherwise it is 18 psi (0.124 MPa). Each system is unique so values may need to be adjusted to your specific application. As the exhaust system loads, it may be necessary to adjust the set point.

Dual Pressure Switch Stroke Detection Installation
Perform all instructions to both sides of the pump.

  1. Attach T fittings to the “S” ports.
  2. Attach mufflers to the T fittings.
  3. Attach elbow assemblies to pressure switches.
  4. Loosen female gripper nuts on elbow assemblies and T fittings. Insert tubing and hand-tighten gripper nuts.
  5. Affix supply air via 1/4 in FNPT QEV ports on both sides. Air supply must be 1/4 in minimum orifice to source.

After your device is connected, you must set the switch point. If operating above 60 psi air supply, the set point is 43 psi (0.296 MPa), otherwise it is 18 psi (0.124 MPa). Each system is unique so values may need to be adjusted to your specific application. As the exhaust system loads, it may be necessary to adjust the set point.

Pressure Switch Stroke Detection Electrical Hookups
Conductivity Leak Detection Installation

Leaks are identified if conductive fluid contacts a sensor. The sensor provides a Sink (NPN) or Source (PNP) signal, depending on the wire setup. See the wiring diagrams below.

Conductive leak detection does not qualify for use in explosion-proof environments. Conductive fluid is required.

See below for the elbow-out configuration.

  1. Remove the leak adapter from the assembly.
  2. Replace NPT plug in “L” port with probe. Hand Tighten. Attach the cable to the signal translator (e.g. PLC).
Fiber Optic Leak Detection Installation
  • D10 amplifier must be calibrated before attaching fiber optic probes to the pump.
  • Fiber optic sensors can melt if used at >130°C (266°F), causing leak detection failure.

See below for the elbow-out configuration.

  1. Remove the leak adapter and leak detect probe from fiber optic assembly.
  2. For straight-out configuration replace the NPT plug-in “L” port with the probe. Hand-tighten.
  3. Insert the fiber optic cable until it contacts the bottom of the probe.
  4. Lower the ferrule and gripper until snug against the probe. Hand tighten female gripper nut.
  5. Open the top and slide the front face of the D10 up. Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.
Calibrating D10 Amplifier for Leak Detection

Step 1: Power On the D10 Amplifier & Set “Dark Operate” Mode:

Step 2: Access “Single-Point Dark Set” Mode

  • Set the condition to “leak detection” sensing while the probe tip is submerged in liquid.
  • Then, remove the leak probe from the liquid and reinsert it into the “L” port.
  • The amplifier will now signal when moisture is detected on the probe tip.

Ordering Instructions

Options 1-3 are required. Leave Additional Options blank if not desired. Only add Outlet if different than Inlet.

Default options are highlighted

White Knight shuttle valve not included.
Timer mode operation requires end-of-stroke detection. The use of timer mode without stroke detection voids the warranty.

Revision
No revision

Contact support for revision level or copy exact code activation details. Configured part numbers are not Copy Exact Part Numbers. [email protected].

Pump Service

Pumps fully rebuilt by White Knight, certified rebuilders, or technicians certified by White Knight receive full warranty renewal. Details below.

White Knight Rebuilds
Request factory rebuilds by web form at: https://wkfluidhandling.com/support/rma/. An RMA# will be provided after processing.

  • Customers must follow decontamination instructions in Section 4.4 when returning a pump to White Knight.

Certified Rebuilders
White Knight’s global network of certified rebuilders expedite rebuild turn- around time and minimize shipping costs. Find certified rebuilders at: https://wkfluidhandling.com/rebuilders/.

Rebuild Pump as a Certified Technician
White Knight offers training to certify technicians to rebuild pumps. Technicians who pass the training are issued a two-year certification. During the two years, parts in pumps rebuilt by the technician receive a full warranty. See https://wkfluidhandling.com/virtual-rebuilds/.

Rebuild Kits & Parts

Rebuild kit for PSA060 is RBPSA060-1. The rebuild kit for PSASD060 is RBPSASD060-1 (labour not included). To request rebuilds by White Knight, use RBPSA060-5 or RBPSASD060-5, respectively (labour included).

  • Pump rebuilds require tool kit: 12200-XX-0020 (Legacy# PSA060-170)
  • Dry-run (SD) pumps use different shaft and shaft seals. Contact White Knight for details.

RBPSA060-1

ITEM NO.

| PART NUMBER| DESCRIPTION|

QTY.

---|---|---|---
1| 5143-MP-0012| SEAL, SHAFT, A&H, 60L| 2
2| 5144-PF-0023| SHAFT, SOLID, PFA, 60L| 1
3| 6140-FP-0004| BAFFLE POROUS POLY 60L| 6
4| 14300-MP-0014| BELLOWS ASSEMBLY, SHIFT, 60L| 2
5| 4100-MP-0001| CHECK BALL-3/4″| 4
6| 4135-MP-0001| BOTTOM CHECK SEAT- 10GPM HIGH FLOW| 2
7| 4142-MP-0001| TOP CHECK CAGE-10GPM HIGH FLOW| 2
8| 6530-TE-0002| Shuttle End Plug 10 gpm| 2

Return Pump for Service

Follow decontamination instructions when returning a pump for service.

DO NOT REMOVE PAGE FROM THE MANUAL.
Copy the page from the manual or download it at https://wkfluidhandling.com/support/rma/.

Decontamination Instructions
PRINT COMPLETED DECONTAMINATION CERTIFICATION. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.

White Knight products are designed for use with caustic and otherwise dangerous liquids. Handle every product as if it contains dangerous chemicals whether or not it actually does.

  • Only those with adequate safety training should attempt to handle used pumps.
  • Wear adequate safety gear appropriate for chemicals that have been in the pump.
  • Review relevant Material Safety Data Sheets (MSDS) before handling the pump.
  • Review emergency numbers for use in the event of an accident.
  • Prepare Ph papers, showers, antidotes, clean-up equipment, neutralizers, and other safety devices used to detect, neutralize or minimize the effects of chemicals described in appropriate MSDS documents.

Rinse with DI Water
Circulate DI water through the pump for twenty minutes before disassembly and/or double bagging for shipment. If the pump is nonfunctional, force DI water from the inlet through an outlet for 40 minutes before shipment preparations.

Remove Pump from Station:

  1. Disconnect liquid tubing connectors from the front of the pump (opposite shuttle valve).
  2. Plug NPT fittings with PTFE plug, Flare fittings with flare nose cover and cap, or other plug or cap as recommended by the connector supplier.
  3. Disconnect the air supply tubing from the face of the shuttle valve.
  4. Loosen the mounting screw from a base plate. (Note: do not remove the screw from the base plate).
  5. Remove the base plate using the proper tool for the fastening devices (e.g. Allen wrench or screwdriver). Note: The base plate may stay if needed for a replacement pump to be used.
  6. Return all removed parts to the pump.

Return Pump to White Knight:

  1. Rinse the pump with DI water as described above after removing it from its station.
  2. Drain the remaining DI water from the pump inlet and outlet liquid tubing connectors.
  3. Plug liquid outlets as described in the Remove Pump from Station section above.
  4. Dry the pump, double bag it, and seal it in thick polyethylene bags.
  5. Return the pump to its original packaging.
  6. Include MSDS for the chemical that the pump was handling in the box with the pump.
  7. Obtain the RMA number from White Knight and write it on the outside of the box.
  8. Ship to White Knight following all rules, regulations and laws regarding the shipment of dangerous materials. Ship freight pre-paid. No collect shipments will be accepted. Unauthorized use of White Knight shipping accounts will result in the addition of freight to the bill in addition to a service charge.

Include All Pump Components:
Pumps returned to White Knight for evaluation, service or repair must be complete with all components, including but not limited to the base plate, mount screws, tubing connectors, tubing connector caps, flare noses, shuttle valves, mufflers, and tubing. Missing parts will be added to the pump and charged to the customer.

DO NOT REMOVE PAGE FROM THE MANUAL.
Copy the page from the manual or download it at https://wkfluidhandling.com/support/rma/.

Decontamination Certification
COMPLETE AND PRINT THIS FORM. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.

I, the undersigned employee of, certify that all decontamination and safety procedures described in the Decontamination Instructions section have been followed for the return of the product below.

  • RMA#:
    (We cannot process returns without an RMA number.)

  • Serial#:
    (We cannot process returns without a product serial number.)

Metal Exposure:
(Check all that apply. Write in other metals if necessary.)

Chemical Exposure:
(Check all that apply. Write in other chemicals if necessary.)

Shipping Information:
Please indicate the metal processes to which the product has been exposed by clearly and conspicuously labelling the outside of the return package with the metal.

Products exposed to Metal Processes must be sent to the following address:
White Knight Fluid Handling 187 East 670 South, Suite B Kamas, UT 84036

Products NOT exposed to Metal Processes must be sent to the following address:
White Knight Fluid Handling 187 East 670 South, Suite C Kamas, UT 84036

  • Print Name:
  • Signature:

Warranty

White Knight follows strict manufacturing, assembly and testing procedures to ensure consistency and reliability.

White Knight warrants that PSA060 pumps and components are free from defects in materials and workmanship for two years from our shipment date or your installation date if provided within 90 days of shipment from our facility.
Failures due to normal wear, misuse, abuse or unauthorized disassembly nullify this warranty. White Knight does not guarantee the suitability of products for specific applications. White Knight is not liable for any damage or expense resulting from the use or misuse of its products in any application. Responsibility is limited solely to the repair or replacement of defective products or components.

Prior written, faxed or emailed approval must be obtained from White Knight before returning any product or component for warranty consideration. All determinations regarding the cause of failure are made by White Knight, and all decisions regarding warranty fulfilment or nullification are made by White Knight.

THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING ANY GUARANTEE OF SUITABILITY FOR ANY PURPOSE. NO VARIATIONS OF THIS WARRANTY SHALL BE HONORED NOR CONSIDERED LEGALLY BINDING, EXCEPT WRITTEN AGREEMENTS SIGNED BY THE CEO OF WHITE KNIGHT FLUID HANDLING.

DECLARATION OF CONFORMITY

Pump Solutions and Accessories

Ultra-Pure Closed-Loop Systems
Automatically maintain laminar flow or steady pressure with metal-free closed- loop pump systems offering stable temperatures, dead-head and suction lift. Control your high purity chemical processes and delivery systems. Simplify process automation to save time, and resources and reduce costs. https://wkfluidhandling.com/closed-loop/.

  • ≤ 140 lpm (36 gpm) flow rates
  • ≤ 7 Bar (100 psi) pressures
  • ≤ 210°C (410°F) temperatures
  • Maintain stable temperatures
  • No metals, no corrosion
  • No elastomer O-rings, no leaks
  • No electric motors, no heat rise

Pulse Dampeners
In-line and pump-mounted pulse dampeners reduce pulsation in fluid systems to improve flow control, increase batch yields, protect components, and minimize maintenance and downtime for repairs. DBA030 dampeners fit 30 and 60 lpm pumps. DBA060 dampeners fit 30, 60 and 140 lpm pumps. DBA140 dampeners fit 60 and 140 lpm pumps. https://wkfluidhandling.com/dampeners/.

Pressure Regulators
White Knight pressure regulators offer remote piloting capability to maintain system pressure for high-purity chemical circulation loops and systems with multiple tool drops or dispense points. They feature fully swept PTFE/PFA flow paths. A single back-pressure regulator equalizes upstream fluid pressure across multiple discharge outlets. Forward-pressure regulators control downstream pressure. https://wkfluidhandling.com/pressure-regulators/.

Back-pressure regulator
A single back-pressure regulator equalizes upstream fluid pressure for discharge outlets. Each forward-pressure regulator controls fluid pressure for a single discharge outlet.

Forward-pressure regulator

Filter Housings
Two-chamber and four-chamber filter housings provide parallel or series (in- line) operation. Their compact, non-metallic PTFE/PFA designs offer superior containment and high-flow performance within a smaller footprint than traditional housings. They fit many filter types, and enable filters to be changed without disconnecting liquid lines. https://wkfluidhandling.com /filter-housings/.

Cycle-Rate Translator
The CPT enables pump replacements in existing tools. It operates a White Knight pump at its optimal cycle rate and scales the operational cycle rate to that expected by the tool. https://wkfluidhandling.com/cpt/.

Catcher™ Pre-Filters
White Knight Catcher™ pre-filters protect pumps from wafer shards and other harmful solids. They can be cleaned without disconnecting liquid lines. https://wkfluidhandling.com/catchers/.

White Knight Support

Copyright © 2023 White Knight Fluid Handling | A Graco company
P: 435.783.6040 | [email protected] | https://wkfluidhandling.com.

References

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