WHITE KNIGHT PFU140 Fiber Optic Pumps Owner’s Manual

PFU140 Owner’s Manual
187 E. 670 S., Kamas, UT 84036
435.783.6040 888.796.2476
https://wkfluidhandling.com

PFU140 Fiber Optic Pumps

Dear valued customer,
Thank you for purchasing a White Knight PFU140 pump.
Our dedicated team designs products to meet your exacting specifications with a demonstrated commitment to quality that goes beyond mere words and fancy slogans.
Our patented designs offer a variety of size and material options to meet stringent requirements of high-pressure chemical delivery systems, hightemperature re-circulation processes, chemical reclaim and bulk transport applications, slurry systems, and more. Our safe, reliable products offer superior performance, optimized efficiency, and simplified maintenance.
White Knight is able to provide the highest quality fluid handling products through controlled, consistent in-house engineering and manufacturing.
Through continued significant investments in engineering and manufacturing, we lead the industry with new technologies and products.
White Knight has received numerous awards for innovation and manufacturing programs. We rigorously manage our quality assurance processes to ensure consistency and reliability. Our quality controls include strict cleanliness procedures and consistent manufacturing processes. For example, high-purity product assembly, testing, and packaging is performed in a Class 100 cleanroom.
Please peruse this manual before installing your White Knight product.
It details installation requirements and setup instructions, and provides additional information and accessories for enhanced functionality.
Our team has gone to great lengths to ensure our products serve your needs and meet your requirements.
Further, we provide the highest quality products at the best value, and we back them up with excellent warranties and world class support.
Thank you for your confidence and trust in White Knight products.
Sincerely,
White Knight Fluid Handling

Product Information

1.1 Specifications & Performance

79.56 dB(a) at 100 psi max CPM
Power**| 73.78 dB(a) at 100 psi 50 CPM
76.1 dB(a) at 100 psi max CPM

• May vary by configuration or system. Suction lift diminishes over time. Recommended installation level less than 3 ft above source. To calculate displacement, divide flow rate by CPM.
  ** Sound measured in accordance with ISO9614-2:1997.

PFU140 Performance

How to Read Charts
Draw a horizontal line at your discharge pressure and vertical line at desired flow rate. At line intersect, estimate required air pressure, resultant cycle rate and air consumption.
Example
At 2 Bar (30 psi) discharge pressure and 80 psi supply pressure, PFU140 pumps provide 96 lpm (25.5 gpm) flow rate. They would cycle at ~213 CPM and exhaust 36 SCFM of air.
*Graph is for reference only. Performance was measured utilizing 1/2 in (3/8 in ID) air line and 1-1/4 in (1-1/8 in ID) liquid lines with 1 ft flooded suction. Performance may vary in your system.

1.2 Temperature Limits 1.3 Dimensions
Dimensions in [mm] in

1.4 Bill of Materials

PFU140 BILL OF MATERIALS

Item| Part| Description| Qnty
1| 1125-TE-0022| Pump Body| 1
2| 2127-TE-0039| Head, Right| 1
3| 2127-TE-0040| Head, Left| 1
4| 14300-MP-0029| Bellows Assembly, Dual Probe Single Detect| 2
5| 14320-PF-0003| Shaft| 1
6| 5143-MP-0005| Seal, Shaft| 2
7| 8100-PF-0002| End Cap, Single Probe Dual Detect| 2
8| 14200-TE-0004| Base Plate Assembly| 1
9| 4142-MP-0007| Top Check Seat| 2
10| 4100-MP-0003| 1-1/8″ Check Ball| 4
11| 4140-TE-0007| Top Check Plug| 2
12| 4137-TE-0003| Check Cage| 2
13| 4135-MP-0009| Check Seat| 2
14| 4139-TE-0006| Bottom Check Plug| 2
15| 10040-TE-0003| Plug, Npt, 1/4″| 2
16| 10010-TE-0018| Base Plate Mount Screw| 2
17| 7400-TE-0007| 1″ Fitting S-300® Body| 2
18| 7400-PF-0003| 1″ Fitting S-300® Insert| 2
19| 7400-PF-0007| 1″ Fitting S-300® Nut| 2
20| 10040-TE-0006| Plug, 5/8″, .300″| 2
21| 3200-VI-0002| Diaphragm,  Ø 1.190| 2
22| 6150-UH-0002| QEV Exhaust Seat| 2
23| 6140-FP-0001| QEV Baffle Porous Poly| 4
24| 10080-VI-023-75| O-ring, 023 X .070| 2
25| 6140-PP-0005| QEV Mesh, 06 & 07| 6
26| 14300-MP-0036| Bellows Assembly, Single Probe Dual Detect| 1
27| 6090-UH-0004| QEV Body, 07| 2
28| 6150-NP-0008| QEV Muffler Cap| 2
29| 14700-XX-0006| Stroke Detect Fiber Optic Assembly with Wire Cutter| 2
Fittings (Type, Size, Option)| Assemblies| Body Inlet Only  (Nut not included)
---|---|---
| 1/2 in.| F08| 14510-PF-0011| 7200-PF-0015
3/4 in.| F12| 14510-PF-0008| 7200-PF-0009
1 in.| F16| 14510-PF-0009| 7200-PF-0010
1-1/4 in.| F20| 14510-PF-0010| 7200-PF-0011
| 1/2 in.| P08| 14530-PF-0011| 7400-TE-0019
3/4 in.| P12| 14530-PF-0006| 7400-TE-0006
1 in.| P16| 14530-PF-0007| 7400-TE-0007
1-1/4 in.| P20| 14530-PF-0008| 7400-TE-0008
1-1/2 in.| P24| 14530-PF-0026| 7400-TE-0035
| 3/4 in.| S12| 14520-TE-0008| 7010-TE-0007
1 in.| S16| 14520-TE-0007| 7010-TE-0009
PrimeLock| 3/4 in.| L12| 14570-PF-0006| 7800-TE-0006
1 in.| L16| 14570-PF-0007| 7800-TE-0007
1-1/4 in.| L20| 14570-PF-0008| 7800-TE-0008
Fittings (Type, Size, Option)| Assemblies
---|---
| 3/4 in.| T12| 7120-PF-0007
1 in.| T16| 7120-PF-0008
1-1/4 in.| T20| 7120-PF-0009
1-1/2 in.| T24| 7120-PF-0010
| 3/4 in.| W12| 7300-PF-0005
1 in.| W16| 7300-PF-0006
| 3/4 in.| N12| 7100-TE-0009
1 in.| N16| 7100-TE-0005
1-1/4 in.| N20| 7100-TE-0010
Plugged| B00| 7130-TE-0005

OPTIONAL COMPONENT USE WITH SINGLE PROBE STROKE DETECT

Leak Detect

Part| Description
14600-XX-0009| LF0| 15 ft fiber optic cable with no amplifier
14600-XX-0010| LF1| 15 ft fiber optic cable with D10 amplifier
14600-XX-0011| LF2| 25 ft fiber optic cable with no amplifier
14600-XX-0012| LF3| 25 ft fiber optic cable with D10 amplifier
14600-XX-0031| LC0| 15 ft conductivity cable
14600-XX-0040| LC1| 25 ft conductivity cable
Stroke Detect

Part| Description
14700-XX-0021| SFS0| 15 ft fiber optic cable with no amplifier SFS0
14700-XX-0022| SFS1| 15 ft fiber optic cable with D10 amplifier SFS1
14700-XX-0023| SFS2| 25 ft fiber optic cable with no amplifier SFS2
14700-XX-0024| SFS3| 25 ft fiber optic cable with D10 amplifier SFS3
14700-XX-0025| SFD0| 15 ft fiber optic cable with no amplifier SFD0
14700-XX-0026| SFD1| 15 ft fiber optic cable with D10 amplifier SFD1
14700-XX-0027| SFD2| 25 ft fiber optic cable with no amplifier SFD2
14700-XX-0028| SFD3| 25 ft fiber optic cable with D10 amplifier SFD3

Installation

2.1 Precautions

Handling
Do NOT lift pump by fiber optic cables, quick exhaust valves nor air tubing.
Installation Orientation
PFU140 pumps must be installed in an upright position. The check valves are actuated by gravity and/or flow, and they will not seat if the pump is not upright.
Timer Mode
PFU140 pumps require an end of stroke detection mechanism (pressure switch) to prevent over stroking in timer mode.
Operating a PFU140 in timer mode without stroke detection will void the pump warranty.
Required Air Flow (Shuttle Valve)
PFU140 pumps require 3/8 in minimum orifice with unrestricted air flow.
Required Air Flow (Solenoid Valve)
PFU140 pumps require a 3 Cv solenoid.
Using a reduced Cv will reduce flow rates.
Using a valve with more than 20% greater Cv will change operating parameters, reduce pump life and void the warranty.
Under Supply of Air
PFU140 pumps operate erratically or stall when air supply is insufficient. Ensure use of air supply pressures higher than averaged air consumption lines in performance charts.
Air supply lines and fittings must meet minimal inner diameter requirements shown in the installation instructions.
Air Supply Pressure
Operating PFU140 pumps ~35% below max air pressure may significantly extend pump life. PFU140 pumps require 20 psi minimum air pressure. Operation above 7 Bar (100 psi) may damage the pump and void the warranty.
Suction Lift
PFU140 pumps have an initial suction lift capacity of 3 ft. For best results minimize
suction lift.
Liquid Inlet/Outlet Connections PFU140 liquid ports are not NPT nor any other standard. Use of connectors other than those supplied by White Knight will damage the pump and void the warranty.
Liquid Line Restriction
PFU140 pumps may be controlled by closing liquid outlet lines. However, restricting liquid supply lines increases wear and should be avoided. Do NOT pump against a closed liquid inlet. It will damage the pump and void the warranty.
Running Dry
PFU140 pumps use the pumped liquid to lubricate their shafts. The pumps will cycle faster and wear more than normal when run dry, which may cause damage and loss of self-prime abilities. PFU140 pumps should not be run dry after startup and are not warrantied under dry run conditions.
Pulse Dampener with Shuttle Valve
Air supply pressure to PFU140 pumps should be at least ten psi higher than the liquid line pressure when using a pulsation dampener. Failure to do so may cause erratic operation.
Cross Contamination
PFU140 pumps use porous material that may retain chemicals. Take precautions to avoid cross contamination.

2.2 Warnings
Pressurized Material
** Pumps in use contain pressurized materials.
Eliminate liquid and air pressure via shut off valves before pump is serviced or removed from the system.
High Temperature
Heat may transfer to exterior surfaces when pumps operate with high temperature fluids.
Avoid direct contact with the pump when high temperature fluids are present.
Hazardous Chemical
Use appropriate personal protective equipment when handling pump. Reference Material Safety Data Sheet (MSDS) for information specific to your chemicals.
Loud Noise**
Pump exhaust air contributes to work area noise levels. Only operate pumps with approved muffler media, and use ear protection in noisy conditions.

2.3 Advantages
Head Pressure / Dead-Head
PFU140 pumps can be controlled by adjusting their liquid outlet pressures and can be installed with head pressures up to dead-head (e.g. equal liquid and air pressures) with no damage to the pump.
Thermal Cycling
PFU140 pumps require no maintenance when operated within their performance range, even in thermal cycling applications.

2.4 Environment & System
Oversized Inlet Line
Pumps operate optimally with liquid inlet lines larger than the liquid outlet lines. This reduces strain on the bellows and may reduce pulsation in the pump outlet.
Clean Supply Air (CDA)
PFU140 pumps require use of Class 2 air for particles and moisture per ISO 8573-1.
Use 10 micron filter; maintain -40°C dew point. A point-of-use filter is recommended during first six months of operation in new fabs/systems due to high risks of debris that can damage pumps and void warranty.
Flammable Solvents
PFU140 pumps are not constructed from conductive materials. System that pump flammable solvents should be properly grounded to avoid ignition by static charge.
A River’s Edge test of isolative pumps with flammable liquids indicated that liquids must be grounded and other procedures should be followed. Copy of test available.
Pumping Liquids Near Boiling Point
Minimizing suction lift reduces pulsation and the potential for boiling or outgassing of liquid in the inlet of the pump. Although reciprocating pumps can pull suction lift, pump performance and life increase when suction lift is minimized or eliminated.
Abrasive Slurry
Pumping abrasive slurry may accelerate wear of components. PFU140 pumps are warrantied when used with slurry. However, normal wear is not covered by warranty.
Environmental Temperature
PFU140 pumps are rated for 0°C (32°F) – 50°C (122°F) environmental temperatures. Do not freeze fluid in pump. Operation below 0°C may accelerate wear. Normal wear is not covered by warranty.

D10 amplifier must be calibrated before attaching fiber optic probes to the pump.

2.5 Installation Instructions
Pull-back dismount is standard. See steps 3.1-3.3 for forward dismount.

1. Set lever to up position. Slide base plate forward or pump body backward.
2. Lift pump off of base plate.
3. Screw base plate to surface with 3/8 in or 10 mm head cap socket screws into predrilled holes.
4. Set pump on base knobs; slide it forward. Set lever to down position.
5. Insert fiber-optics fully into heads. Push in ferrule and gripper; hand-tighten nut.
6. Attach fittings to pump. Tighten to 80 inch-lbs.
7. Attach tubes and fittings per manufacturer instructions. Use backer wrench to hold fittings in place at pump.
8. Set air line via 3/8 in FNPT ports on quick exhaust valves. Line must be 3/8 in minimum orifice.

Push-Forward Dismount Configuration Setup
Replace step 4 with steps 3.1-3.3 to re-configure the base plate to pushforward dismount.

Move knobs to opposite sides.
Set pump on base knobs; slide it backward. Move lever down to locked position.

Install with Rigid Base Plate
*Requires push-forward dismount configuration (steps 3.1-3.3)

1. Remove L bracket.
   Set lever in neutral (up) position.

2. Slide pump forward; lift it off base plate.

3. Fix base plate to work station. See step 4 above.

4. Return pump to base plate.

5. Move lock lever to down position. Reattach L bracket. Tighten to 12 in-lb.

Liquid Inlet/Outlet

Liquid ports are not NPT nor any other standard. Use of connectors other than those supplied by White Knight will damage the pump.

Control & Monitoring

Programmable Control
White Knight CPT-1 controllers monitor and adjust run
mode, flow rate, leak detection and other pump operations. D10 Amplifier Electrical Hookups & Dimensions
White Knight recommends Expert™ D10 amplifier for use with fiber optic stroke and leak detection assemblies.

Standard Models and Main Unit QD hookup is functionally identical (Pink wire not used)
Wire Key
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray

3.1 Shift Logic for Fiber-optic Pumps
Air must be sent to either side at startup to initiate movement.
During pump operation, the timing of the solenoid valve should be dependent on sensors with no time delays. There should be no delay between reading the sensor signal and actuating the solenoid valve. 3.2 Fiber Optic Stroke Detection Installation
For standard end stroke, follow steps for both sides of the pump.
For single-probe dual-detect, follow steps for only the left side.

1. Insert fiber optic probes fully into heads. Push in ferrule and gripper; hand-tighten nut.
2. Open the top and slide the front face of the D10 up.
   Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.

3.3 Calibrating D10 Amplifier for Stroke Detection
When calibrating the D10 Amplifier for stroke detection, the pump should be in the same operating conditions it will be in during normal operation (i.e. supply air pressure, back pressure, etc.). The Fiber Optic must be installed as per the instructions in section 3.1.
Calibration:

| Push Button| Remote Line| Result
---|---|---|---
Access Dynamic TEACH Mode| Press and hold dynamic push button >2
seconds.| Hold Remote line low (to ground) >2 Seconds.| • Power LED: OFF
• Output LED: OFF
• Bar graph: LO & DO Alternately Flashing
TEACH Sensing Conditions| • Hold push button.
• Operate pump normally for 15 seconds.| • Hold remote line low (to ground).
• Operate pump normally for 15
seconds.| • Power LED: OFF
• Output LED: OFF
• Bar graph: LO & DO Alternately Flashing
Return to Run Mode| Release button| Release remote line/switch| Teach Accepted
Power LED: ON
Bar graph: One LED flashes to
show relative contrast (successful setup requires minimum value of 4). Sensor returns to Run Mode with new settings.
Teach Unaccepted
Power LED: OFF
Bar graph: #1, 3, 5, 7 alternately flash to show failure to sense. Sensor returns to Run mode without changing settings. Set up again if value shows <4.

Upon completion of a successful learning cycle, the D10 Amplifier will continuously learn and self-teach to maintain the same cycle rate count readings.

3.4 Conductivity Leak Detection Installation
Leaks are identified if conductive fluid contacts a sensor. Sensor provides a Sink (NPN) or Source (PNP) signal, depending on the wire setup. See the wiring diagrams below.
Conductive leak detection does not qualify for use in explosion-proof environments. Conductive fluid required.

See below for elbow out configuration.

1. Remove leak adapter from assembly.
2. Replace NPT plug in “L” port with probe. Hand Tighten. Attach cable to signal translator (e.g. PLC).

3.5 Fiber Optic Leak Detection Installation
See below for elbow out configuration.
D10 amplifier must be calibrated before attaching fiber optic probes to the pump.
Fiber optic sensors can melt if used at >130°C (266°F), causing leak detect failure.

1. Remove leak adapter and leak detect probe from fiber optic assembly.
2. For straight out configuration replace NPT plug in “L” port with the probe. Hand-tighten.
3. Insert the fiber optic cable until it contacts the bottom of the probe.
4. Lower ferrule and gripper until snug against the probe. Hand tighten female gripper nut.
5. Open the top and slide the front face of the D10 up.Press the fiber optic ends into the holes on its front. Slide the face down to lock cables in place.

For elbow out configuration:

1.1 Replace NPT plug in “L” port with elbow adapter. Fiber optic 1.2 Attach fiber optic or conductivity leak detect probe per instructions above.
Conductivity 3.6 Calibrating D10 Amplifier for Leak Detection

Step 1: Power On D10 Amplifier & Set “Dark Operate” Mode:

| Push Button
0.04 s ≤ “Click” ≤ 0.8 s| Remote Line
0.04 s ≤ T ≤ 0.8 s| Result
---|---|---|---
Access Setup Mode| Press and hold both buttons > 2 seconds.| Double-pulse remote line| • Green Power LED turns OFF.
• Output LED remains active.
• Icons continue to display current setup.
• Bargraph turns OFF.
Select Settings| Press either button until LEDs show desired settings.| Pulse the remote line until LEDs show
desired settings.
Note: Doublepulsing remote line causes
setting to “back up” one step.| Sensor toggles through these setting combinations:
LO – Normal Speed – No Delay (default)
DO – Normal Speed – No Delay
LO – High Speed – No Delay
DO – High Speed – No Delay
LO – Normal Speed – Delay
DO – Normal Speed – Delay
LO – High Speed – Delay
DO – High Speed – Delay
Return to Run Mode| | Hold remote line low > 2 seconds. > 2 seconds| • Green Power LED turns ON.
• Sensor returns to Run mode with new settings.

Step 2: Access “Single-Point Dark Set” Mode

| Push Button
0.04 s ≤ “Click” ≤ 0.8 s| Remote Line
0.04 s ≤ T ≤ 0.8 s| Result
---|---|---|---
Access Set Mode| Press and hold static button > 2 seconds.| Single-pulse remote line| • Power LED: OFF.
• Output LED: ON (push button)
OFF (remote line)
• Static LEDs: LO & DO
alternately flashing

Step 3: Set Sensing Condition
Set condition to “leak detection” sensing while probe tip is submerged in liquid. Then, remove the leak probe from liquid and reinserted into the “L” port. Amplifier will now signal when moisture if detected on the probe tip.

| Push Button
0.04 s ≤ “Click” ≤ 0.8 s| Remote Line
0.04 s ≤ T ≤ 0.8 s| Result
---|---|---|---
Set Sensing Condition| • Present sensing condition
• Five-click static buttonc| Present sensing
condition
• Five-pulse remote lne| • Power LED: ON.
• Output LED: ON (push button) OFF (remote line)
• Bargraph: 4 indicators flash.
Sensor returns to Run mode with new settings
• Power LED: ON.
• Output LED: ON (push button) OFF (remote line)
• Bargraph: #1, 3, 5, 7 flash for failure.
Sensor returns to Set sensing condition.

Ordering Instructions

Options 1-3 are required. Leave Additional Options blank if not desired. Only add Outlet if different than Inlet.

1. Pump Model

Standard| PFU140

2. Check Ball Material

PTFE Check balls| blank
PFA Check balls| F

3. Inlet Fitting Front straight only

| 1/2 in.| F08
3/4 in.| F12
1 in.| F16
1-1/4 in.| F20
| 3/4 in.| T12
1 in.| T16
1-1/4 in.| T20
1-1/2 in.| T24
| 3/4 in.| W12
1 in.| W16
| 1/2 in.| P08
3/4 in.| P12
1 in.| P16
1-1/4 in.| P20
1-1/2 in.| P24
| 3/4 in.| N12
1 in.| N16
1-1/4 in.| N20
| 1/2 in.| S08
3/4 in.| S12
1 in.| S16
| 3/4 in.| L12
1 in.| L16
1-1/4 in.| L20

4. Leak Detection

No leak detection| blank
15 ft fiber optic cable with no amplifier| LF0
15 ft fiber optic cable with D10 amplifier| LF1
25 ft fiber optic cable with no amplifier| LF2
25 ft fiber optic cable with D10 amplifier| LF3
15 ft conductivity cable| LC0
25 ft conductivity cable| LC1

• Fiber optic cables ordered separately. Fiber optics are required for operation. Standard configuration includes dual probe WITHOUT fibers. See stroke detection options to order fiber optic cables or single probe option.
  **** Timer mode operation requires end-of-stroke detection. Use of timer mode without stroke detection voids the warranty.
  Operating the pump without the included quick exhaust valves (QEVs) voids pump warranty. Customers may use their own QEVs with the optional NPT adapter.

5. Stroke Detection

No stroke detection| blank
DUAL PROBE OPTIONS
15 ft fiber optic cable with no amplifier| SFD0
15 ft fiber optic cable with D10 amplifier| SFD1
25 ft fiber optic cable with no amplifier| SFD2
25 ft fiber optic cable with D10 amplifier| SFD3
SINGLE PROBE, DUAL DETECT OPTIONS
Single probe, dual detect, no fibers| SFS
15 ft fiber optic cable with no amplifier| SFS0
15 ft fiber optic cable with D10 amplifier| SFS1
25 ft fiber optic cable with no amplifier| SFS2
25 ft fiber optic cable with D10 amplifier| SFS3
6. Outlet Fitting Straight only. Select Top or Front.| Front| Top
---|---|---
Same as Inlet| blank| n/a
| 1/2 in.| FF08| TF08
3/4 in.| FF12| TF12
1 in.| FF16| TF16
1-1/4 in.| FF20| TF20
| 3/4 in.| FT12| TT12
1 in.| FT16| TT16
1-1/4 in.| FT20| TT20
1-1/2 in.| FT24| TT24
| 3/4 in.| FW12| TW12
1 in.| FW16| TW16
| 1/2 in.| FP08| TP08
3/4 in.| FP12| TP12
1 in.| FP16| TP16
1-1/4 in.| FP20| TP20
1-1/2 in.| FP24| TP24
| 3/4 in.| FN12| TN12
1 in.| FN16| TN16
1-1/4 in.| FN20| TN20
| 1/2 in.| FS08| TS08
3/4 in.| FS12| TS12
1 in.| FS16| TS16
| 3/4 in.| FL12| TL12
1 in.| FL16| TL16
1-1/4 in.| FL20| TL20

Revision

No revision| blank
Contact support for revision level or copy exact code activation details. Configured part numbers are not Copy Exact Part Numbers. support@wkfluidhandling.com

Pump Service

Pumps fully rebuilt by White Knight, certified rebuilders, or technicians certified by White Knight receive full warranty renewal. Details below.

White Knight Rebuilds
Request factory rebuilds by web form at: https://wkfluidhandling.com/support/rma/.
An RMA# will be provided after processing.
*Customers must follow decontamination instructions in Section 4.4 when returning a pump to White Knight.
Certified Rebuilders
White Knight’s global network of certified rebuilders expedite rebuild turn- around time and minimize shipping costs. Find certified rebuilders at:
https://wkfluidhandling.com/rebuilders/

5.1 Rebuild Kits & Parts
Rebuild kit for PFU140 is RBPFU140-1. To request rebuilds by White Knight, use RBPFU140-5 (labor included). Pump rebuilds require tool kit: 12200-XX-0027 (Legacy# PFU140-170).

DO NOT REMOVE PAGE FROM MANUAL.
5.2 Return Pump for Service
Follow decontamination instructions when returning a pump for service.
Copy page from manual or download at https://wkfluidhandling.com/support/rma/.

Decontamination Instructions
PRINT COMPLETED DECONTAMINATION CERTIFICATION. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.
White Knight products are designed for use with caustic and otherwise dangerous liquids. Handle every product as if it contains dangerous chemicals whether or not it actually does.

• Only those with adequate safety training should attempt to handle used pumps.
• Wear adequate safety gear appropriate for chemicals that have been in the pump.
• Review relevant Material Safety Data Sheets (MSDS) before handling the pump.
• Review emergency numbers for use in event of an accident.
• Prepare Ph papers, showers, antidotes, clean-up equipment, neutralizers, and other safety devices used to detect, neutralize or minimize effects of chemicals described in appropriate MSDS documents.

Rinse with DI Water
Circulate DI water through pump for twenty minutes before disassembly and/or double bagging for shipment.
If pump is nonfunctional, force DI water from inlet through outlet for 40 minutes before shipment preparations.
Remove Pump from Station:

1. Disconnect liquid tubing connectors from front of pump (opposite shuttle valve).

2. Plug NPT fittings with PTFE plug, Flare fittings with flare nose cover and cap, or other plug or cap as recommended by connector supplier.

3. Disconnect air supply tubing from face of shuttle valve.

4. Loosen mount screw from base plate. (Note: do not remove screw from base plate).

5. Remove base plate using proper tool for the fastening devices (e.g. Allen wrench or screw driver).
   Note: Base plate may stay if needed for replacement pump to be used.

6. Return all removed parts to the pump.

Return Pump to White Knight:

1. Rinse pump with DI water as described above after removing it from its station.
2. Drain remaining DI water from the pump inlet and outlet liquid tubing connectors.
3. Plug liquid outlets as described in the Remove Pump from Station section above.
4. Dry the pump, double bag it, and seal it in thick polyethylene bags.
5. Return the pump to its original packaging.
6. Include MSDS for the chemical that the pump was handling in the box with the pump.
7. Obtain RMA number from White Knight and write it on the outside of the box.
8. Ship to White Knight following all rules, regulations and laws regarding shipment of dangerous materials. Ship freight pre-paid. No collect shipments will be accepted. Unauthorized use of White
   Knight shipping accounts will result in the adding of freight to the bill in addition to a service charge.

Include All Pump Components:
Pumps returned to White Knight for evaluation, service or repair must be complete with all components, including but not limited to base plate, mount screws, tubing connectors, tubing connector caps, flare noses, shuttle valves, mufflers, and tubing. Missing parts will be added to the pump and charged to the customer.

DO NOT REMOVE PAGE FROM MANUAL.
Copy page from manual or download at https://wkfluidhandling.com/support/rma/.
Decontamination Certification
COMPLETE AND PRINT THIS FORM. IT MUST BE INCLUDED IN YOUR RMA SHIPMENT.
I, the undersigned employee of ………………………………………………………………………………………………, certify that all decontamination and safety procedures described in Decontamination Instructions section have been followed for return of product below.
RMA#:……………………………………………………………………
(We cannot process returns without an RMA number.)
Serial#:……………………………………………………………………….
(We cannot process returns without a product serial number.)
Metal Exposure:…………………………………………………………
(Check all that apply. Write in other metals if necessary.)

Product was used in a Metal Process. Yes No
Product was used in a Copper Metal Process. Yes No
Product was used with:
Aluminum Cobalt Gold Lead Nickel Platinum Silver Tin Titanium
Tungsten Zinc Other:………………………………………………………………………………………
Chemical Exposure:
(Check all that apply. Write in other chemicals if necessary.)
Product was NOT used in chemicals (DI Water only).
Product was used in chemicals.
Ammonia Ammonium Hydroxide Hydrochloric Acid Hydrofluoric Acid Hydrogen Peroxide IPA
Nitric Acid Phosphoric Acid Sulfuric Acid Other:………………………………………………………………………………………

Shipping Information:
Please indicate metal processes to which the product has been exposed by clearly and conspicuously labeling the outside of the return package with the metal.

Products exposed to Metal Processes must be sent to the following address:
White Knight Fluid Handling 187 East 670 South, Suite B Kamas, UT 84036

Products NOT exposed to Metal Processes must be sent to the following address:
White Knight Fluid Handling 187 East 670 South, Suite C Kamas, UT 84036

Print Name:…………………………………………………………………………………
Signature:……………………………………………………………………………………
Date:…………………………………………………………………………………………

Warranty

White Knight follows strict manufacturing, assembly and testing procedures to ensure consistency and reliability.
White Knight warrants PFU140 pumps and components are free from defects in materials and workmanship for two years from our shipment date or your installation date if provided within 90 days of shipment from our facility.
Failures due to normal wear, misuse, abuse or unauthorized disassembly nullify this warranty.
White Knight does not guarantee the suitability of products for specific applications. White Knight is not liable for any damage or expense resulting from use or misuse of its products in any application. Responsibility is limited solely to repair or replacement
of defective products or components.
Prior written, faxed or emailed approval must be obtained from White Knight before returning any product or component for warranty consideration.
All determinations regarding cause of failure are made by White Knight, and all decisions regarding warranty fulfillment or nullification are made by White Knight.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED, INCLUDING ANY GUARANTEE OF SUITABILITY FOR ANY PURPOSE. NO VARIATIONS OF THIS WARRANTY SHALL BE HONORED NOR CONSIDERED LEGALLY BINDING, EXCEPT WRITTEN AGREEMENTS SIGNED BY THE CEO OF WHITE KNIGHT FLUID HANDLING.

Accessories
See ordering instructions or contact us for details.
Stroke Detection

• Fiber Optic stroke detection with or without sensor
• Solid state pressure switch
• Solid state dual pressure switch

Leak Detection

• Fiber Optic leak detection with or without sensor
• Conductivity leak detection

CPT-1

• Control/monitor run mode and flow rate. Catcher™ Pre-Filters
• In-line and pump-mounted options
• Large through holes to avoid loading
• Filter may be removed without removing the Catcher™ from the pump or the line.
• Pumps damaged by passing solids that use a Catcher™ are repaired as in warranty.

Filter Housing

• 100% non-metallic
• Allows for filter changing without disconnecting the inlet/outlet lines
• Rated for temperatures up to 210°C
• Install with industry standard connections
• Designed to allow for thermal cycling
• Upright and inverted installation options Quick Exhaust Valves
• Allows for immediate escape of exhaust air reducing pulsation and exposure of solenoid valve to corrosive fumes
• In-line and pump-mounted options
• UHMW-PE design
• Comes standard with a one-year warranty

Pulse Dampeners

• Uses same CDA as supplied to pump
• In-line and pump-mounted options
• Sizes available for all PFU Series pumps
• Self-adjusting, Auto-Level Valve is regulated by liquid line pressure

CERTIFICATE & DECLARATION OF CONFORMITY FOR CE MARKING
Company contact details:
White Knight Fluid Handling Inc.
187 E.670S., Kamas, Utah, 84036, USA
White Knight Fluid Handling Inc. declares that their:
Bellows Pump Line
PSA0N30, PSANG60, PSA140, PSHO30, PSHO60. PSH140, PSU030, PSU060, PSU140. PSA0N15, PSRO50, PSRO25, PFA030,
PFAQ60, PFA140, PFHO30, PFHO60, PFH140, PFU030, PFUQ60, PFU140, PXA030, PXAD60, PXA140, PXHO30, PXHO60,
PXH140, PXU030, PXUQ60. PXU140. PFA015, LHA015, LHA030, LHA0N70
Diaphragm Pump Line (Non Conductive)
PSDO4TE, PSDOGTE, PSDO8TE. PSD16TE, PSD24TE, PSDO4UH, PSDO6UH, PSDO8UH, PSD16UH, PSD24UH, PSB100
Diaphragm Pump Line (Conductive)
PSDO4TC, PSDOSTC, PSDO8TC, PSDI6TC, PSD24TC, PSDO4UC, PSDO6UC, PSDO8UC, PSD16UC, PSD24UC
Legacy Pump Line
PLS30, PLS60, PLS120, PLX30, PLX60, PLX120,. PX30, PX60. PX120. PLF30. PLF60, PLF120
Metering Pumps
PPM100, PEM100, PEM050
Plastic Pumps
PHC40-2. PPMC300, PPMA
TPAQ7 Pressure Transducer are classified within the following EU Directives as applicable:
Machinery Directive 2006/42/EC
Low Voltage Directive 2014/35/EU
Electromagnetic Compatibility Directive 2014/30/EU
ROHS 2 Directive 2011/65/EU and further conform with the following EU Harmonized Standards as applicable:
EN 809: 1998+A1:2009 EN 60204-1:2006 + A1:2009 EN 61000-6-2:2005 EN 61000-6-4:2007+A1:2011
Dated: 16 January 2017
Position of signatory: Product Manager Name of Signatory: Cory Anmon Simmons
Signed below: on behalf of White Knight Fluid Handling Inc.

****White Knight Support
187 E. 670 S.
Kamas, UT 84036
Phone: 435.783.6040
Toll Free: 888.796.2476
Fax: 435.783.6128
support@wkfluidhandling.com
https://wkfluidhandling.com/support/
Copyright © 2023 White Knight Fluid Handling
A Graco company
P: 435.783.6040
support@wkfluidhandling.com
https://wkfluidhandling.com
Part No. 18200-LM-0025
Version 2.1.7 | 5 Dec 2023
Subject to change without notice

References

• White Knight Fluid Handling | High Purity Chemical Solutions
• Certified Service Providers - White Knight Fluid Handling
• Support RMA - White Knight Fluid Handling
• Virtual Rebuilds - White Knight Fluid Handling

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>