HARVEST TEC 665M 110 Gallon Preservative Applicator Upgrade Instruction Manual
- June 3, 2024
- HARVEST TEC
Table of Contents
665M 110 Gallon Preservative Applicator Upgrade
Installation Manual
Model 665M
110 Gallon Preservative Applicator Upgrade
665M-14-INST 5/22
(intentionally blank)
2
HayBoss G2 Model 665M Installation Table of Contents
Introduction System Requirements Installation Kit Reference Chart Tools Needed
Installation of Applicator
Installation of Pump Manifold and Saddle Pre-Setup Installation of Dual
Channel Processor Installation of Tank and Star Wheels Installation of End of
Bale Sensor Installation of Drain/Fill Line Installation of Spray Shield
Installation Kit 4518B Installation Kit 4519B Installation Kit 4527B
Installation Kit 4530B Installation Kit 4542B Installation Kit 4544B Plumbing
High and Low Output Tips Installation of iPad Integration Control iPad
Integration Control Light Signals Bluetooth Receiver Lights Installation of
the Star Wheel and Bale Rate Harnesses Main Wire Harness and Baler Interface
Harness Routing and Connections Wiring Diagrams Pin Outs Parts Breakdown Tank,
Saddle and Saddle Legs Pump Manifold Star Wheel Moisture Sensor Control Boxes
and Wiring Harnesses Hose and Drain / Fill Line Optional iPad Mini Mounting
Kit Optional iPad Display Kit 4518B Install Kit
4519B Install Kit 4527B Install Kit 4530B Install Kit 4542B Install Kit 4544B
Install Kit Notes Warranty Statement
PAGE 4 4 4 4
5-1 5 6 7 8 9
10-11 10 10 11 11 12 12 13 13 14 14 14 15 15
16-17 18-20 21——-
21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
3
Introduction
Thank you for purchasing a HayBoss G2 Model 665M Hay Preservative Applicator.
This 665M applicator system has been designed to plug directly into the
baler’s ISOBUS and display on a C1000 monitor. As well as the option of
operation through an Apple iPad (not included) using the Hay App. The 665M
Preservative Applicator System offers these advantages:
1. Operation coordinated with baler operation 2. Less cab clutter providing
better visibility 3. Ease of use with all information on one screen 4. Records
kept together
The 665M HayBoss G2 Preservative Applicator System is designed to apply
buffered propionic acid to the forage crop as it is baled. The 665M applicator
will adjust the rate of application based on moisture and tonnage of the crop
being harvested. This applicator is designed to apply AGCO buffered propionic
acid.
Right and Left sides are determined by facing in the direction of forward
travel.
System Requirements
The Baler Processor must have Version 3.3 or higher. C1000 must have version
3.0.1 or higher
Made for iPad® running the current iOS operating system or one version previous required for iPad option
iPad is a trademark of Apple Inc., registered in the U.S. and other countries.
*600 Series Applicators with serial number before DCP27000 will require the
DCP to be sent to Harvest Tec for a required update in order to use the iPad
Integration Module (030-6672C).
Hay App version must be at least 2.5.18 (or higher) to operate with the iPad Integration Module
Installation Kit Reference Chart
BALER MAKE AGCO Hesston
Challenger
Massey Ferguson
MODEL
7433-7444
7433-7434 roto-cutter
2150 2190 2150 2190 roto-cutter 2150 2190 packer cutter 2250 & 2270
ProCut
LB33B LB44B LB33B LB34B roto-cutter LB33B LB34B packer cutter 2140
2290 2140 2290 with roto-cutter 2150 & 2250 packer cutter
2170XD & 2270XD with roto-cutter
2370UHD
INSTALL KIT 030-4518B 030-4519B 030-4518B 030-4519B 030-4527B 030-4542B 030-4518B 030-4519B 030-4527B 030-4518B 030-4519B 030-4527B 030-4530B 030-4544B
Tools Needed:
– Standard wrench set – Crescent wrench – Standard socket set – Hose cutter
– Electric drill and bits – Standard screwdriver – Hammer – Center punch
– Side cutter – Standard nut driver set – Metal cutting tools
4
Installation of Applicator
Installation of Pump Manifold
001-6707FL
001-6707FR
Pump controller
For 3 X 3 balers only
Locate parts bag 2. Install both saddle legs (001-6707C) onto the saddle
(001-6707A) with eight 3/8″ x 1-1/4″ Bolts, locks and flat washers. Note: the
slots in the legs will attach to the second and fourth weld nuts in from each
end, of the saddle, on both sides.
1. Once legs and saddle are loosely attached measure the distance from the
top outside corners of the bale chamber where the saddle will be attached.
Move legs in or out so the outside edges will match this dimension. Also try
to center the saddle within these dimensions. Do not fully tighten bolts until
mounted on the baler
2. Locate parts bag 6. Mount the pump plate support legs (001-6707FL &
001-6707FR) to the saddle legs using six 3/8″ x 1″ bolts, locks, flats, and
nuts. Note: this will be the side that is opposite of the “V” notch that is in
the sump cut out of the saddle
3. Attach the pump plate mounting bracket (001-4646C) to the pump plate
support legs with two 3/8″ x 1-1/4″ bolts, locks, flats, and nuts.
4. Attach the pump plate holder (001-4646D) to the pump plate mounting
bracket (001-4646C) using four 3/8″ x 3/4″ flange head bolts
For 3 X 4 and 4 x 4 balers only
Locate parts bag 2. Install both saddle legs (001-6707C) onto the saddle
(001-6707A) with eight 3/8″ x 1-1/4″ Bolts, locks and flat washers. Note: the
slots in the legs will attach to the first and second weld nuts in from each
end, of the saddle, on both sides.
1. Once legs and saddle are loosely attached measure the distance from the
top outside corners of the bale chamber where the saddle will be attached.
Move legs in or out so the outside edges will match this dimension. Also try
to center the saddle within these dimensions. Do not fully tighten down bolts
until mounted on the baler.
2. Locate parts bag 6. Mount the pump plate support legs (001-6707FL &
001-6707FR) to the saddle legs using six 3/8″ x 1″ bolts, locks, flats, and
nuts. Note: this will be the side that is opposite of the “V” notch that is in
the sump cut out of the saddle
3. Attach the pump plate mounting bracket (001-4646C) to the pump plate
support legs with two 3/8″ x 1-1/4″ bolts, locks, flats, and nuts.
4. Attach the pump plate holder (001-4646D) to the pump plate mounting
bracket (001-4646C) using four 3/8″ x 3/4″ flange head bolts
The Pump Controller and pump heads must be pointing down. Failure to mount the
pump plate assembly in this specified direction will void all warranty of the
Pump Controller and pumps
5
Installation of Dual Channel Processor (DCP)
Follow the instructions below to mount the Dual Channel Processor (DCP
006-6671LS) onto your specific baler model and type. The locations shown are
the right twine box (looking at the back of the baler). Mark and drill the
four 3/8″ (10mm) holes and install DCP with two 5/16″ x 1″ bolts in the bottom
two holes, two 5/16″ x 1-1/4″ bolts in the top two holes, locks, fender
washers and hex nuts. Leave bolts loose. Mount the DCP cover (0015650X) to the
top two 5/16″ x 1-1/4″ bolts. It will fit between the mounting foot of the DCP
and the sheet metal of the baler. Now tighten all bolts.
Figure 1
Baler Type AGCO Hesston
Challenger Massey Ferguson
Model number
Figure A B C
7433 7444 2150 2190 2250 2290
2
12″ 3″ N/A
LB 33B 44B
2
12″ 3″ N/A
2150-2190 2250-2290
2
12″ 3″ N/A
6
Installation of Tank and Star Wheel Moisture Sensors
Tank Mounting-Locate parts bag C & 2. Mount the tank legs and saddle on the
baler as shown below, just behind the compression arm. The tank legs bolt to
the baler with six 1/2″ x 1-3/4″ carriage head bolts, lock & flat washers, and
hex nuts. The bolts should be inserted from inside the baler. The saddle is
intentionally tipped forward by 5o so that the tank cap will be parallel to
the ground. There is a small cut out “V” where the tank sump fits in the
saddle and this cut out should face the back of the baler for the tank to be
level when installed on the baler Star Wheel Mounting-The star wheels are to
be mounted on top of the baler, just behind the knotters and under the walkway
on both sides. The notch and holes for the star wheel are precut. If the star
wheels are cutting the twine the sensors and notch must be moved out an
additional 1/2″ (13mm). Use the template in the back of the manual for hole
spacing. Place the spacer plate (001-6707E) over the precut holes. Attach with
5/16″ x ½” Allen head bolts and internal star washers from inside the bale
chamber. Center the star wheels over the top of the spacer plate, place the
twine diverters on top of the star wheel and attach with 5/16 x 2 ¼ hex bolt
and lock washers. For remainder two holes per star wheel attach with 5/16 x 2
1/4″ hex bolt, lock washer, and one 5/16″ thick flat washers per bolt. Verify
that star wheels align with bale chamber before tightening down all hardware.
The twine guard containing the bale rate sensors will be
placed on the right side of the baler. See Step 8 for directions on how to
hook-up the star wheel wires.
Applicator shown on 4′ (1.2m) wide baler.
7
Installation of End of Bale Sensor
The end of bale sensor determines the position of the needles on the baler.
When the needles cycle the sensor communicates this information to the Dual
Channel Processor (DCP). This information is used for job records and will be
used by the optional Bale Identification System. Follow the steps below for
your baler to mount the sensor.
End of bale sensor bracket (001-4648) will be used. Cutoff excess metal not used during installation.
001-4648 with 6″ (15cm) hole used for sensor
001-4648 with 12″ (30cm) hole used for sensor
001-4648 with 8″ (20CM) hole used for sensor
Sensor hole location 8″ (20cm)
A
B
C
4-7/8″ 3-1/8″ 15″
(12cm) (8cm) (37cm)
Mount the end of bale sensor bracket (001-4648) as shown in the 8″ (20cm) hole
position. Mark and drill two 3/8″ (10mm) holes and attach the bracket using
two 5/16″ x 1″ self-tapping screws, and 5/16″ flange nuts. Mount the sensor in
the 8″ (20cm) hole location, keep the sensor 1/4″ (7mm)from the needle arm and
tighten both nuts. Cut off excess metal past the sensor. Run the sensor cable
up to the Dual channel Processor
(DCP) and secure to the baler.
8
Installation of the Drain & Fill Line A. Locate parts bag 1. B. Thread 3/4″
elbow fitting into end of tank. C. Run hose from the elbow down the frame to
the bottom of the baler. D. Drill 1/4″ (7mm) holes to accept the valve holder
bracket and use 5/16″ x 1″ self-tapping screws. E. Connect valve assembly to
other end of hose. Place hose clamps on both ends. F. Secure hose to frame
using cable locks. G. Install supplied safety decals (DCL-8001 & DCL-8005)
next to the ball valve assembly.
9
Installation of Spray Shield The spray shield assembly is designed to spray
the hay evenly as the baler picks it up. Sketches of the spray shield nozzle
holders are shown below. Installation of Spray Shield Kit 4518B
001-4435H
Remove the four bolts attached to the wrapper stripper plates as shown above.
Replace with the four supplied 3/8″ x 1-1/4″ carriage bolts, nuts, locks, and
flat washers. Mount the spray shield holders (001-4435H) and loosely tighten
down hardware. Install spray shield and secure with the two supplied lynch
pins. Tighten all hardware. Use the inside slots on 3×3 balers and the outside
slots on 3×4 and 4×4 balers. Installation of Spray Shield Kit 4519B
Locate bottom hole on each side of center insert over top auger and bolt spray
shield and mounting bracket into place using the 3/8″ x 1-1/4″ carriage bolts,
nuts, locks, and flat washers. Use the inside slots on 3×3 balers and the
outside slots on 3×4 and 4×4 balers.
10
Installation of Spray Shield Kit 4527B
001-4435HPC
Mount the two spray shield mounting brackets (001-4435HPC) to the baler as
shown above. Attach using four 3/8″ x 1-1/4″ bolts, flats, locks, and nuts.
Mount the spray shield (001-4435ES) on top of the mounting brackets and secure
with two lynch pins. Use the inside slots on 3×3 balers and outside slots on
3×4 and 4×4 balers. Installation of Spray Shield Kit 4530B Locate the two
bolts shown in figure A directly below the baler’s flywheel. Connect the two
mounting brackets (001-4435XB) to figure A using the existing hardware.
Connect the mounting brackets to the shield holder (001-4435XA) using four
3/8″ x 1″ hex bolts, lock washers, and hex nuts. Install the spray shield
assembly (001-4435AS) and secure with two supplied lynch pins.
A B
11
Installation of Spray Shield Kit 4542B Locate the baler cross support bar
below the baler’s flywheel. Connect the mounting bracket (001-4435NAX) as
shown in figure A. Connect the mounting bracket to baler using two 3/8″ x 1
1/4″ hex bolts, lock washers, and hex nuts. Install the spray shield assembly
(001-4435NSX) as shown in figure B and secure with supplied lynch pins.
A B
Installation of Spray Shield Kit 4544B Locate the UHD spray shield holder
(001-4435U). Connect the bracket to the wrapper extensions baler centered
above the pickup as shown below (figure A) existing hardware, figure B.
Connect the spray shield (001-4435NSX) and secure with two lynch pins
(008-4576).
A B
12
Plumbing
A. Locate the three 1/4″ hoses colored clear, blue, and green. The pumps will
need to be connected to specific tips so the pump numbers are as follows: Pump
1 is closest to the filter bowl, pump 2 is in the middle, and pump 3 is the
outside pump.
B. Slide the jaco nut over the end the hose and insert the hose into the jaco
fitting and tighten the jaco nut. Because all nozzles on the spray shield are
different, the operator will need to install pump 1 to the orange tips using
the clear hose, pump 2 to the green tips using the green hose and pump 3 to
the blue tips using the blue hose.
C. KEEP HOSE AWAY FROM: MOVING PARTS, SHARP METAL, AND HYDRAULIC LINES.
WORKING TEMPERATURE FOR THE HOSE IS 140 oF AND UNDER.
D. Tie the hose down at secure locations on the baler using the enclosed tie
straps and cable clamps.
High and Low Output Tips
Your baler comes with two sets of tips: a high set and a low set. The High set comes factory installed.
-The High set will cover outputs of 84 to 632 lbs/hr (38-287 L/hr) (Approx. 21-63 tons/hr) Install
these tips:
Clear hose to orange tips (004-TT11001VP)
Green hose to green tips. (004-TT110015VP)
Blue hose to blue tips.
(004-TT11003VP)
-The Low set will cover outputs of 44 to 400 lbs/hr (20 180 L/hr) ( (Approx. 11-40 tons/hr) Install these tips:
Clear hose olive green tips. (004-800067PT)
Green hose to orange tips. (004-TT11001VP)
Blue hose to olive green tips. (004-TT110015VP)
If you switch tips be sure to change the tip output setting (in the software
through the display) under
Application Rate. Instructions to change the application rate are in the
Operator’s Manual under “Application Rate: Selecting High or Low tips.”
13
Installation of iPad Integration Control Locate a safe location in the cab of
the tractor to place the iPad Integration Control (030-6672C). Recommended
location is securely fastened out of the operators way in a location that is
close enough to reach with the iPad cord. Connect the Power / Communication
harness (006-6650TM(E)) to the bottom of the receiver. To operate the
applicator, plug the iPad cord into the communication port indicated by:
iPad Integration Control Light Signals Green Slow Blink Power supplied to
the applicator system and the unit is going through its startup process. This
will take approximately 25-35 seconds. Green Double Blink Indicating the
iPad module recognizes the iPad but the app is not open or connected. Green
Solid Light Module is connected to the app and is ready to operate.
*Recommended to use the USB cable included with the applicator kit
(006-6672USBC) *600 Series Applicators with serial number before DCP27000
will require the DCP to be sent to Harvest
Tec for a required update in order to use the iPad Integration Module
(030-6672C).
Bluetooth Receiver Lights Pre-2020 applcaitors equipped with Bluetooth
receivers (030-6672B) are now equipped with lights to indicate both power and
Hay App connection on the Apple iPad. Clean light regularly Blinking Lights
System is waiting for the processor to connect, which could take up to 35
seconds. Red Light The Bluetooth receiver has power Green Light The
Bluetooth receiver is connected to the Hay App.
Made for Apple iPad badge Use of the Made for Apple iPad badge means that an accessory has been designed to connect specifically to the Apple product(s) identified in the badge and has been certified by the developer to meet Apple performance standards. Apple is not responsible for the operation of this device or its compliance with safety and regulatory standards. Please note that the use of this accessory with an Apple product may affect wireless performance.
14
Installation of Star Wheel and Bale Rate Harness First, remove the cover from
the star wheel block and use a 1/4″ nut driver to remove the nut from the
electronic swivel. Next, run the star wheel sensor wire through the black
grommet and place the eye terminal on the star wheel sensor. Tighten the eye
loop with the nut on the sensor and put the star wheel cover back on the base.
Next, tighten the grommet to form a tight seal around the wire. The bale rate
sensors will be factory installed on the right side twine guard in the correct
position. The sensor with the longer sensor wire should say “FRONT”, which
indicates it should be placed in the front sensor hole. The sensor wire with
the shorter wire should say “BACK.” The tip of the sensor should be placed no
more than 1/4″ (7mm) away from the star wheel teeth and no less than 1/8″
(3mm) from the star wheel teeth. Each sensor will have an LED light located on
the sensor by the diverter. Once the unit is powered up spin the wheel and
make sure that both led lights turn on and off. If they don’t turn on and off,
adjustments may need to be made. Main Wire Harness and Baler Interface Harness
Routing and Connections
A. Route harness 006-6650LS2 along this path or similar inside of the baler.
Keep harnesses away from moving parts and hydraulic hoses. Secure with
existing cable clamps or use cable ties. When all connections are made to the
DCP secure wires as shown above to allow for water to be shed away from the
DCP. B. Under the chamber locate the Active Terminator from the end of the
baler harness. It is located at the right rear corner of the baler frame.
Attach Baler Interface Harness (006-6650VA) to that location. Reconnect Active
Terminator to open port of that same harness (006-6650VA). If your baler does
not have a Terminator at this location please call Harvest Tec. If your baler
has the White Terminating Resistor you will need to attach the Pre 2012 AGCO
Integration Harness (006-6650VAX) to the end of the Baler Interface harness
(006-6650VA). Please contact Harvest Tec for this harness. This style
terminator may be next to the Baler’s Main Processor.
UHD Baler ISOBUS Integration Connection Under the chamber locate the harness
labeled (LHR-C72 ISOBUS Term). It is located at the right rear corner of the
baler frame. Attach Baler Interface Harness (006-6650VAU) to that location
15
Wiring Diagram Non UHD Baler
A. The Baler Power/Communication Harness (006-6650LS2(E)) will attach to the
open port of the Tractor Harness (006-6650TM(E)) and run back to the Dual
Channel Processor (006-6671LS). Connect the large plug of the Baler
Power/Communication Harness (006-6650LS(E)) to the bottom (shorter side) of
the DCP.
B. Attach the Baler Interface Harness 006-6650VA or 006-6650VAU (UHD Baler) in
between the short whip cable hardwired to the DCP and the main
Power/Communication Harness (006-6650LS2(E)). Make sure Active Terminator
removed from the top of the baler processor is attached to Baler Interface
Harness 006-6650VA or the 006-6650VAU (UHD Baler).
C. Install green terminator (006-5650Z) to the port labeled Modular Port on
the Pump Controller (006-5672). D. Attach moisture and bale rate harness
(006-7303H(E)) as well as the end of bale harness (006-7400) to the
DCP (006-6671LS). E. Attach the Pump Control Harness (006-5650F3M(E)) between
the Pump Controller (006-5672) and the DCP
(006-6671LS). F. Connect Keyed Power Extension harness (006-5650K) to a keyed
power source. G. Connect the iPad Integration Control (030-6672C) to the
Communication Harness (006-6650TM(E)).
Note: The Optional Port and the Data Transfer Port are not used in this
application.
Star Wheel Assembly (2X)
006-4641
Proximity Sensor (2X) 006-7303S Moisture/Bale Rate Harness 006-7303H(E)
Dual Channel Processor (DCP)
006-6671LS
Data Transfer
Flow Meter 006-4725A
End of Bale Sensor 006-7400
Pump Controller 006-5672
Optional Port
Pump Harness 006-4660Z
iPad Integration Control 030-6672C
Terminating Resistor 006-5650Z
Pump Controller Harness
006-5650FM(E)
Active Terminator from Baler Harness
Orange Wire to Key Power
Keyed Power Extension 006-5650K
Baler
Baler Interface Harness
Connection
006-6650VA
Power/Comm Harness on Baler 006-6650LS2(E)
Power/Comm Harness on Tractor 006-6650TM(E)
*AGCO 2100 Series Balers Pre 2012 will need the Integration Harness 006-6650VAX
16
*Note: (E) indication is used for International Dealers
Wiring Diagram UHD Baler Only
A. The Baler Power/Communication Harness (006-6650LS2(E)) will attach to the
open port of the Tractor Harness (006-6650TM(E)) and run back to the Dual
Channel Processor (006-6671LS). Connect the large plug of the Baler
Power/Communication Harness (006-6650LS(E)) to the bottom (shorter side) of
the DCP.
B. Attach the Baler Interface Harness 006-6650VA or 006-6650VAU (UHD Baler) in
between the short whip cable hardwired to the DCP and the main
Power/Communication Harness (006-6650LS2(E)). Make sure Active Terminator
removed from the top of the baler processor is attached to Baler Interface
Harness 006-6650VA or the 006-6650VAU (UHD Baler).
C. Install green terminator (006-5650Z) to the port labeled Modular Port on
the Pump Controller (006-5672). D. Attach moisture and bale rate harness
(006-7303H(E)) as well as the end of bale harness (006-7400) to the
DCP (006-6671LS). E. Attach the Pump Control Harness (006-5650F3M(E)) between
the Pump Controller (006-5672) and the DCP
(006-6671LS). F. Connect Keyed Power Extension harness (006-5650K) to a keyed
power source. G. Connect the iPad Integration Control (030-6672C) to the
Communication Harness (006-6650TM(E)).
Note: The Optional Port and the Data Transfer Port are not used in this
application.
Star Wheel Assembly (2X)
030-4641U
Proximity Sensor (2X) 006-7303S Moisture/Bale Rate Harness 006-7303H(E)
Dual Channel Processor (DCP)
006-6671LS
Data Transfer
Flow Meter 006-4725A
End of Bale Sensor 006-7400
Pump Controller 006-5672
Optional Port
Pump Harness 006-4660Z
iPad Integration Control 030-6672C
Terminating Resistor 006-5650Z
Pump Controller Harness
006-5650FM(E)
Active Terminator from Baler Harness
Orange Wire to Keyed Power
Keyed Power Extension 006-5650K
Baler
Baler Interface Harness
Connection 006-6650VAU (UHD Baler)
Power/Comm Harness on Baler 006-6650LS2(E)
Power/Comm Harness on Tractor 006-6650TM(E)
*Note: (E) indication is used for International Dealers 17
Pin Outs
Power/Comm Harness 006-6650TM at Hitch
Pin 1 Red
+12V Power to TSD
Pin 2 Red
+12V Power to DCP
Pin 3 Orange
Keyed Power
Pin 4 Gray
Shield
Pin 5 Green
HT Can Low
Pin 6 Yellow
HT Can Hi
Pin 7 Orange
Can1 Hi
Pin 8 Black
Ground from TSD
Pin 9 Black
Ground from DCP
Pin 10 Blue
Can1 Low
Power/Comm Harness 006-6650LS2 at Hitch
Pin 1 Red
+12V Power to TSD
Pin 2 Red
+12V Power to DCP
Pin 3 Orange
Keyed Power
Pin 4 Gray
Shield
Pin 5 Green
HT Can Low
Pin 6 Yellow
HT Can Hi
Pin 7 Orange
Can1 Hi
Pin 8 Black
Ground from TSD
Pin 9 Black
Ground from DCP
Pin 10 Blue
Can1 Low
iPad Integration Control / BLE on Harness 006-6650TM
Pin 1 Red
+12V Power from DCP
Pin 2 Black
Ground from TSD
Pin 3 Yellow
HT Can Low
Pin 4 Gray
Shield
Pin 5 Green
HT Can Hi
Pin 6 Orange
Can1 Hi
Pin 7 Blue
Can1 Low
006-6650VA to DCP Whip
Pin 1 Red
Can Power
Pin 2 Black
Can Ground
Pin 3 Yellow
HT Can Hi
Pin 4 Gray
Shield
Pin 5 Green
HT Can Low
Pin 6 Orange
Can1 Hi
Pin 7 Blue
Can1 Low
321 76 54 10 9 8
2
1
3
4 5 67
8 9 10
18
Pin Outs (continued)
006-6650VA to 006-6650LS2
Pin 1 Red
Can Power
Pin 2 Black
Can Ground
Pin 3 Yellow
HT Can Hi
Pin 4 Gray
Shield
Pin 5 Green
HT Can Low
Pin 6 N/A
Pin 7 N/A
006-6650VA Harness to Baler Plug
Pin A N/A
Pin B Red
TBC Power
A
Pin C N/A
Pin D Gray
TBC Ground
D
Pin E Orange
Can1 Hi
Pin F Blue
Can1 Low
Main Power Connector on Dual Channel Processor (DCP)
Pin 1 Red
+12V Power from tractor
Pin 2 Black
Ground from tractor
Pin 3 Orange
Keyed power
Star Wheel and Bale Rate Sensor connector on DCP
Pin 1 Blue
+12V Power
Pin 2 Orange
Ground
Pin 3 Black
Signal for sensor 1
Pin 4 White
Signal for sensor 2
Pin 5 N/A
Pin 6 N/A
Pin 7 N/A
Pin 8 Violet
Star wheel input 1
Pin 9 Brown
Star wheel input 2
End of Bale sensor on DCP
Pin 1 Brown
Sensor Power
Pin 2 Blue
Sensor Ground
Pin 3 N/A
Pin 4 Black
Signal from Sensor
19
Pin Outs (continued)
Pump Communication Plug on DCP
Pin 1 Red
+12V Can
Pin 2 Red
+12V Power
Pin 3 Gray
Shield
Pin 4 Green
Comm Channel OH
Pin 5 Yellow
Comm Channel OL
Pin 6 Blue
Comm Channel IH
Pin 7 Orange
Comm Channel IL
Pin 8 Black
Can Ground
Pin 9 Black
Power Ground
Pin 10 N/A
Pump Connection Colors Pin 1 Black with Orange Stripe Pin 2 Black with Green Stripe Pin 3 Black with Yellow Stripe Shield Pin 4 N/A Pin 5 Orange with Black Stripe Pin 6 Green with Black Stripe Pin 7 Yellow with Black Stripe
Pump 1 Ground Pump 2 Ground Pump3 Ground
Pump 1 Positive Pump 2 Positive Pump 3 Positive
Flow Meter Connection on Pump Controller
Pin 1 White
+5-12V Power
Pin 2 Green
Ground
Pin 3 Brown
Signal
Pin 4 Black
Shield
Connector for Crop Eyes on DCP
Pin 1 Red
+12V Power
Pin 2 Black
Ground
Pin 3 White
Signal
Pin 4 N/A
20
Parts Breakdown Tank, Saddle and Legs 110 Gallon
Not Pictured: Elbow Part#:003-EL3412
Tank Lid Part #:005-9022E
or 005-9208L Tank-110 gallon Part #: 005-9208
Hand Rail Part #: 001-6707HR
Tank Straps Part #: 001-4402B
Tank Saddle Part #: 001-6707A Tank Fittings Part #: 005-9100
Legs for: AGCO, Hesston, Massey & Challenger
Saddle Legs Part # 001-6707C
21
Parts Breakdown for Pump Manifold
1
6 10 14
13
12
15
2 18
3
12c
12b
4
5
9
12a
11
6
7
17
8
Ref# Description
Part#
Qty
1 Pump plate
001-4646D
1
2 Mounting Bracket
001-4646C
1
3 Pump
007-4120H
3
4 Street elbow fitting
003-SE38
3
5 Nipple fitting
003-M3838
3
6 Check valve
002-4566F
3
7 Elbow fitting
003-EL3812
1
8 Tee fitting
003-T3812HB
2
9 Flow meter assembly
006-4725A
1
10 Straight fitting
003-A1212
2
11 Jaco fitting
003-JEL1238
3
12 Filter bowl assembly
002-4315-100
1
12a Filter bowl only
002-4315F
1
12b Filter bowl gasket
002-4315D
1
12c Filter bowl screen
002-4315A
1
13 Nipple fitting
003-M1212
1
14 Ball valve
002-2212
1
15 Street elbow fitting
003-SE12
1
16 Hose clamp
003-9003
7
17 Hose clamp (Flow Meter)
003-9005
2
18 Pump Cable
006-4660Z
1
NP Elbow
003-EL1212
1
NP Pump rebuild kit (1 per pump) 007-4581
1
Complete Pump Assembly
030-4646
22
Parts Breakdown for Star Wheel Moisture Sensors
7
4
3
10
2
9
5
1
6
Ref Description 1 Block cover 2 Electronic swivel 3 Swivel insert 4 Snap ring (per side) 5 Washer (per side) 6 Dust seal (per side) 7 Plug fitting 8 Wiring grommet
11
Part#
Qty
006-4641B
2
006-4642A
2
w/ Ref # 10
2
006-4641K
2
w/006-4641K 2
w/006-4641K 2
003-F38
2
008-0821A
2
8
Ref Description
Part#
Qty
9 Star wheel block
006-4641A 2
10 Star wheel sensor
030-4641C 2
11 Twine guard-left for AGCO 001-4645H 1
Twine guard-right for AGCO 001-4644H 1
And with bale rate sensor
holes in it
1-10 Star wheel assembly
030-4641
2
NP Star wheel spacer
001-6707E 2
12 13
Ref Description
Part#
Qty
12 Bale rate sensor 006-7303S 2
13 Moisture and bale 006-7303H 1
rate harness
23
696M Control Boxes and Harnesses
10
12
11
1
2 3
4
5
7
6
9
8
Ref Description
Part Number
Qty
1 Terminating Resistor Series
006-5650Z
1
2 End of Bale Sensor Bracket
001-4648
1
3 End of Bale Sensor Series
006-7400
1
4 DCP Shield/Cover
001-5650X
1
5 DCP Main Control LS 600 AUTO
006-6671LS
1
6 Pump Controller
006-5672
1
7 Key Switch Wire
006-5650K
1
8 DCP Baler Interface Harness
006-6650VA
1
NP UHD Baler Only DCP Baler Interface Harness 006-6650VAU
1
9 DCP Tractor Harness
006-6650TM(E) 1
10 Modular Power/Comm 10 FT Harness
006-5650FM(E) 1
11 Dust Plugs
006-5651PLUGS 1
12 DCP Baler Harness 30 FT
006-6650LS2(E) 1
NP USB Cord
006-6672USBC 1
AGCO 2100 Series Baler-Pre 2012 will need 006-6650VAX
Part #: 030-6672C
*Note: (E) indication is used for International Dealers 24
Parts Breakdown for Hose and Drain Fill Line
4
5
3
2
Ref Description 1 Triple weld hose (pumps to tips)
Three hose assembly 2 1/2″ Hose (tank to filter) 3 3/4″ Hose (tank to
drain/fill valve) 4 Straight Fitting 5 Elbow 6 Hose Clamps
10 1
11
9
7
6
8
Part#
Qty
002-9016
35ft
002-9016B 35ft
002-9016G 35ft
030-9016LS 1
002-9001
6ft
002-9002
10ft
003-A3434 1
003-EL3434 1
003-9004
2
Ref Description
Part#
Qty
7 Female Coupler 002-2204A 1
8 Male Coupler 9 Valve Holder 10 Ball valve 11 Jiffy Clip
002-2205G 1
001-6702H 1
002-2200
1
008-9010
3
25
Optional iPad Mini Mounting Kit (030-2014MK)
2 1
3
7
4
5
6
8
Ref Description 1 Suction cup mount 2 Ram mount 3 iPad Mini® spring load cradle (Mini 4) 4 16 gauge power wire 5 Female spade connector 6 Eye loop connector 7 iPad Mini Charger 12V 8 iPad Mini 4 case NP 4 amp fuse
Part #
Qty
001-2012SCM
1
001-2012H
1
001-2012SLC
1
006-4723P
1
Hardware
2
Hardware
2
001-2012P
1
001-2012C4
1
Hardware
1
Mounting Kit Assembly Installation Instructions
030-2014MK (Includes All Parts)
1. Identify 12V power source for wires to connect. a. Eye loops included if
wiring directly to the battery is desired. b. Test for key power source if
preferred to have power to the USB shut off with the key.
2. Once power source is identified, cut wires to desired length. 3. Crimp the
two supplied quick connectors onto each the white and black wire. 4. Remove
the round locking plastic nut from USB plug before connecting the wires. Black
(+) White (-). 5. The wires will then be hooked to the designated terminals on
the bottom of the USB plug 6. Drill a 1 1/8″ hole in the preferred mounting
location. Be sure to clean any sharp edges after drilling. 7. Feed the wires
through the mounting hole. 8. If using the round plastic nut to secure plug in
place, slide the nut back over the wiring before
connecting the wires to powered source. 9. Connect the wires to the identified
power source if easier to do so before tightening the plug into place. 10.
Tighten plug using either the round plastic nut or mounting plate and two
screws, both options supplied. 11. Once connected, hook a USB charging cord
into the plug and connect a mobile device/tablet to ensure
the plug is operating as you wish (key power working properly if necessary).
NOTE: This plug is not designed to charge two iPads. System damage could occur
if this is attempted. System will charge a mobile phone and iPad
simultaneously without problem.
*iPad mini is a trademark of Apple Inc., registered in the U.S. and other countries.
26
Optional iPad Display Kit (030-4670DK)
9 2 1
3
7
4
5
6
8
Ref Description
Part #
Qty Ref Description
Part #
Qty
1 Suction cup mount
001-2012SCM
1
7 iPad Mini Charger 12V 001-2012P
1
2 Ram mount
001-2012H
1
8 iPad Mini 4 case
001-2012C4 1
3
iPad Mini® spring load cradle (Mini 4)
001-2012SLC
1
9 iPad Mini 4
006-4670IP
1
4 16 gauge power wire
006-4723P
1
NP 4 amp fuse
Hardware
1
5 Female spade connector Hardware
2
6 Eye loop connector
Hardware
2
Mounting Kit Assembly
030-4670DK
(Includes All Parts)
Installation Instructions
1. Identify 12V power source for wires to connect. a. Eye loops included if
wiring directly to the battery is desired. b. Test for key power source if
preferred to have power to the USB shut off with the key.
2. Once power source is identified, cut wires to desired length. 3. Crimp the
two supplied quick connectors onto the white and black wire. 4. Remove the
round locking plastic nut from USB plug before connecting the wires. Black (+)
White (-). 5. The wires will then be hooked to the designated terminals on the
bottom of the USB plug 6. Drill a 1 1/8″ hole in the preferred mounting
location. Be sure to clean any sharp edges after drilling. 7. Feed the wires
through the mounting hole. 8. If using the round plastic nut to secure plug in
place, slide the nut back over the wiring before connecting
the wires to powered source. 9. Connect the wires to the identified power
source if easier to do so before tightening the plug into place. 10. Tighten
plug using either the round plastic nut or mounting plate and two screws, both
options supplied. 11. Once connected, hook a USB charging cord into the plug
and connect a mobile device/tablet to ensure the
plug is operating as you wish (key power working properly if necessary).
NOTE: This plug is not designed to charge two iPads. System damage could occur
if this is attempted. System will charge a mobile phone and iPad
simultaneously without problem.
*iPad mini is a trademark of Apple Inc., registered in the U.S. and other countries.
27
4518B Installation Kit
8
7
6
5
4
9 11
10
13 12
3
1
2
Ref Description 1 Spray shield 2 Shield holder 3 Elbow 4 Straight fitting 5 Hose 6 Hose clamp 7 Tee 8 Check valve 9 Straight fitting 10 Lynch pin 11 Nozzle body 12 Nozzle cap 13 Tip strainer
Part #
Qty
001-4435ES
1
001-4435H
2
003-SE14F
3
003-A1414
6
002-9016
6
003-9002
9
003-TT14SQ
3
004-1207VB
3
003-A1414VB 3
008-4576
2
004-4722
6
004-4723
9
004-1203-100 6
Description Part #
Qty
Tip-Olive Green 004-800067-PT
2
Tip-Orange
004-TT11001VP 2
Tip-Green
004-TT110015VP 2
Tip-Blue
004-TT11003VP 2
28
4519B Installation Kit
2
8
9
7 6 11
10 5
1
4 3
13
12
Ref Description 1 Spray shield 2 Shield holder 3 Elbow 4 Straight fitting 5 Hose 6 Hose clamp 7 Tee 8 Check valve 9 Straight fitting 10 Lynch pin 11 Nozzle body 12 Nozzle cap 13 Tip strainer
Part #
Qty
001-4435AS
1
001-4435J
1
003-SE14F
3
003-A1414
6
002-9016
6
003-9002
9
003-TT14SQ
3
004-1207VB
3
003-A1414VB 3
008-4576
2
004-4722
6
004-4723
9
004-1203-100 6
Description Part #
Qty
Tip-Olive Green 004-800067-PT
2
Tip-Orange
004-TT11001VP 2
Tip-Green
004-TT110015VP 2
Tip-Blue
004-TT11003VP 2
29
8 9
4527B Installation Kit
7
4
5
2
6
10
3
1
12 11
13
Ref Description 1 Spray shield 2 Shield holder 3 Elbow 4 Straight fitting 5 Hose 6 Hose clamp 7 Tee 8 Check valve 9 Straight fitting 10 Lynch pin 11 Nozzle body 12 Nozzle cap 13 Tip strainer
Part #
Qty
001-4435ES
1
001-4435HPC 2
003-SE14SQ
3
003-A1414
6
002-9016
6
003-9002
9
003-TT14SQ
3
004-1207VB
3
003-A1414VB 3
008-4576
2
004-4722
6
004-4723
9
004-1203-100 6
Description Part #
Qty
Tip-Olive Green 004-800067-PT
2
Tip-Orange
004-TT11001VP 2
Tip-Green
004-TT110015VP 2
Tip-Blue
004-TT11003VP 2
30
4530B Installation Kit
10 9
11
8
7
6
2
3
1 4 5 12 114
13
Ref Description 1 Spray shield 2 Shield holder 3 Holder bracket 4 Elbow 5 Straight fitting 6 Hose 7 Hose clamp 8 Tee 9 Check valve 10 Straight fitting 11 Lynch pin 12 Nozzle body 13 Nozzle cap 14 Tip strainer NP Star wheel spacer NP Not pictured
Part #
Qty
001-4435AS
1
001-4435XA
1
001-4435XB
2
003-SE14SQ
3
003-A1414
6
002-9016
6
003-9002
9
003-TT14SQ
3
004-1207VB
3
003-A1414VB 3
008-4576
2
004-4722
6
004-4723
9
004-1203-100 6
001-6707E
2
Description Part #
Qty
Tip-Olive Green 004-800067-PT
2
Tip-Orange
004-TT11001VP 2
Tip-Green
004-TT110015VP 2
Tip-Blue
004-TT11003VP 2
31
4542B Installation Kit
20
1
Ref Description Part Number
1 Holder
001-4435NAX
2 Shield
001-4435NSX
3 Fitting
003-F14
4 Manifold Block 001-4435NSB
5 Lynch Pin
008-4576
6 Tip-Red
004-T8003-PT
7 Tip-Brown
004-T80015-PT
8 Tip-Pink
004-T8001-PT
9 Tip-Stainless 004-T800067-SS
10 Hose Clamp 003-9002
Qty Ref Description
Part Number Qty
1 11 Cap
004-4723
3
1 12 Fitting
003-A1414VB 3
3 13 Strainer
004-1203-100 3
2 14 Check Valve
004-1207VB 3
2 15 Fitting
003-A1414F 3
2 16 Clear Tubing-1/4″ 002-9016
3ft
2 17 Blue Stripe Tubing 002-9016B
3ft
2 18 Green Stripe Tubing 002-9016G
3ft
2 19 EVA-1/4″
002-9006
2ft
15 20 Fitting
003-A1414
9
NP Mini Plano Box
008-9001
1
NP EOB Bracket
001-4648K
1
32
4544B Installation Kit
20
1
Ref Description Part Number
1 Holder
001-4435U
2 Shield
001-4435NSX
3 Fitting
003-F14
4 Manifold Block 001-4435NSB
5 Lynch Pin
008-4576
6 Tip-Red
004-T8003-PT
7 Tip-Brown
004-T80015-PT
8 Tip-Pink
004-T8001-PT
9 Tip-Stainless 004-T800067-SS
10 Hose Clamp 003-9002
Qty Ref Description
Part Number Qty
1 11 Cap
004-4723
3
1 12 Fitting
003-A1414VB 3
3 13 Strainer
004-1203-100 3
2 14 Check Valve
004-1207VB 3
2 15 Fitting
003-A1414F 3
2 16 Clear Tubing-1/4″ 002-9016
3ft
2 17 Blue Stripe Tubing 002-9016B
3ft
2 18 Green Stripe Tubing 002-9016G
3ft
2 19 EVA-1/4″
002-9006
1ft
15 20 Fitting
003-A1414
9
NP Mini Plano Box
008-9001
1
33
Notes
34
Harvest Tec LLC. Warranty and Liability Agreement
Harvest Tec, LLC. will repair or replace components that are found to be
defective within 12 months from the date of manufacture. Under no
circumstances does this warranty cover any components which in the opinion of
Harvest Tec, Inc. have been subjected to negligent use, misuse, alteration,
accident, or if repairs have been made with parts other than those
manufactured and obtainable from Harvest Tec, LLC. Our obligation under this
warranty is limited to repairing or replacing free of charge to the original
purchaser any part that in our judgment shows evidence of defective or
improper workmanship, provided the part is returned to Harvest Tec, LLC.
within 30 days of the failure. If it is determined that a non-Harvest Tec
branded hay preservative has been used inside the Harvest Tec applicator
system where the failure occurred, then Harvest Tec reserves the right to deny
the warranty request at their discretion. Parts must be returned through the
selling dealer and distributor, transportation charges prepaid. This warranty
shall not be interpreted to render Harvest Tec, LLC. liable for injury or
damages of any kind, direct, consequential, or contingent, to persons or
property. Furthermore, this warranty does not extend to loss of crop, losses
caused by delays or any expense prospective profits or for any other reason.
Harvest Tec, LLC. shall not be liable for any recovery greater in amount than
the cost or repair of defects in workmanship. There are no warranties, either
expressed or implied, of merchantability or fitness for particular purpose
intended or fitness for any other reason. This warranty cannot guarantee that
existing conditions beyond the control of Harvest Tec, LLC. will not affect
our ability to obtain materials or manufacture necessary replacement parts.
Harvest Tec, LLC. reserves the right to make design changes, improve design,
or change specifications, at any time without any contingent obligation to
purchasers of machines and parts previously sold. Revised 5/22
35
HARVEST TEC, LLC. P.O. BOX 63
2821 HARVEY STREET HUDSON, WI 54016
PHONE: 715-386-9100
1-800-635-7468
FAX: 715-381-1792 Email:
info@harvesttec.com
36
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