ELKAY EMABF8TL, LMABF8TL Series Bottle Filling Stations and Coolers User Manual

ELKAY EMABF8TL, LMABF8TL Series Bottle Filling Stations and Coolers

WARNING : Cancer and Reproductive Harm – www.P65Warnings.ca.gov

Note : Danger! Electric shock hazard. Disconnect power before servicing unit.
Pictured is unit only without bottle filler.

NOTE : Non-refrigerated units do not include all electrical and refrigeration components shown above. Other components and rough-in are the same as shown.

LEGEND

• A = RECOMMENDED WATER SUPPLY LOCATION 3/8 O.D. UNPLATED COPPER TUBE CONNECT STUB WITH SHUT OFF (BY OTHERS) 3 IN. (76mm) MAXIMUM OUT FROM WALL
• B = RECOMMENDED LOCATION FOR WASTE OUTLET 1-1/2” O.D. DRAIN STUB 2 IN. OUT FROM WALL
• C = 1-1/2” TRAP NOT FURNISHED
• D = ELECTRICAL SUPPLY (3) WIRE RECESSED BOX DUPLEX OUTLET**
• E = INSURE PROPER VENTILATION BY MAINTAINING 6” (152 mm) (MIN.) CLEARANCE FROM CABINET LOUVERS TO WALL.
• F = 7/16 BOLT HOLES FOR FASTENING UNIT TO WALL

**NEW INSTALLATIONS MUST USE GROUND FAULT CIRCUIT INTERRUPTER (GFCI)

IMPORTANT ALL SERVICE TO BE PERFORMED BY AN AUTHORIZED SERVICE PERSON

HANGER BRACKETS & TRAP INSTALLATION

1. Remove hanger bracket fastened to back of cooler by removing one (1) screw.

2. Mount the hanger bracket and trap as shown in Figure 2.
   NOTE : Hanger Bracket MUST be supported securely. Add fixture support carrier if wall will not provide adequate support.
   IMPORTANT :

   • 4 1/8 in. (105mm) dimension from wall to center-line of trap must be maintained for proper fit.
   • Anchor hanger securely to wall using all five (5) 7/16″ dia. mounting holes.

3. Install straight valve for 3/8″ O.D. tube.
   INSTALLATION OF COOLER

4. Hang the cooler on the hanger bracket. Be certain the hanger bracket is engaged properly in the slots on the cooler back as shown in Fig. 4.

5. Loosen the two (2) screws holding the lower front panel at the bottom of cooler base and two (2) screws at the top. Remove the front panel and set aside.

6. Connect water inlet line–See Note 4 of General Instructions.

7. Remove the slip nut and gasket from the trap and install them on the cooler waste line making sure that the end of the waste line fits into the trap. Assemble the slip nut and gasket to the trap and tighten securely.
   STARTUP
   Also See General Instructions

8. Stream height is factory set for 45-50 PSI supply. If supply pressure varies greatly from this, adjust screw, accessible by removing front push panel (Item 35 , Fig. 4). CW adjustment will raise stream and CCW adjustment will lower stream. For best adjustment, stream should hit basin approximately 6-1/2” (165mm) from bubbler.

9. Replace the front panel and secure by retighten-ing four (4) screws.

10. If a taste, odor or sediment problem is prevalent, try installing our water filter module.

PUSH BAR MECHANISM

Water Valve Mechanism – ADJUSTMENT PROCEDURE:

• Turn adjustment screw “Counter-Clockwise” until water flow from bubbler starts.
• Turn adjustment screw “Clockwise” until water flow stops, THEN turn an additional 1/2 turn.

NOTE : Adjustments stated above are viewed from underneath unit (bottom side of dispenser panel)
NOTE : If continuous flow occurs at the end of the compressor cycle, turn cold control counterclockwise 1/4 turn.

LEGEND

• A) Note: Water flow direction
• B) Adjust this screw to eliminate mechanism “Free Play” or continuous flow from bubbler conditions. (See ADJUSTMENT PROCEDURE)
• C) Stream height adjustment (see note #8)

Bottle Filler Installation Instructions

1. Remove two (2) mounting screws with 5/32” Allen wrench holding top cover to Bottle Filler (See Fig. 9). Remove top cover. Note do not discard mounting screws, they will be needed to reinstall top cover.

2. Remove wall mounting plate from Bottle Filler. Place wall plate against wall on top of basin. Center the wall plate side to side with the basin. Mark the six (6) mounting holes with a pencil (See Fig. 6).

3. Remove wall mounting plate from wall. NOTE: Mounting plate MUST be supported securely. Add fixture support carrier if wall will not provide adequate support.

4. Install wall mounting plate to wall using six (6) 7/16” obround mounting holes (mounting bolts not included) (See Fig. 6). Use appropriate fasteners for your wall type.

5. Feed power cord & 3/8” water line through hole in tower/basin gasket (See Fig 8).

6. Install gasket on bottom of bottle filler tower with gasket support bracket and (2) screws (See Fig 9).

7. Lay Bottle Filler on water cooler basin and cut insulation from tube even with bottom of gasket, remove this insulation from the 3/8” tube, but do not discard.
   Feed the power cord and waterline through the hole on top of water cooler. NOTE: To prevent scratching the basin place a towel or soft cloth over the entire basin when working above it.

8. With the power cord and waterline through hole on top of water cooler place Bottle Filler on the three (3) angled tabs protruding from the wall mounting plate installed on wall. Make sure round boss in gasket fits in hole of basin. (See Fig. 12).

9. Once Bottle Filler is installed on wall plate tabs, water line and power cord are installed properly, push top of Bottle Filler toward wall and line up top cover two (2) holes.

10. Reinstall Top Cover on Bottle Filler (See Fig. 7) with two mounting screws from step 1 above. Caution, do not over tighten screws.

11. Install remaining tube insulation to the water line from bottle filler, connect Bottle Filler waterline inside of the water cooler by connecting the 3/8” water line to the tee.

12. Install filter cartridge, remove filter from carton, remove protective cap, attach filter to filter head by firmly inserting into head and rotating filter clockwise. NOTE: If existing plumbing rough in locations (Drain, Water In, and Electric Supply) do not allow the filter to be mounted inside the cooler cabinet the filter can be installed horizontally below the unit. A retrofit kit is available to mount the filter beneath the cooler.

13. Turn water supply on and inspect for leaks. Fix all leaks before continuing.

14. Once unit has been inspected for leaks and any leaks found corrected, plug Bottle Filler and unit into wall. Be sure to reinstall fuse to the circuit or switch the circuit breaker back to the “ON” position.

15. Once power is applied to Bottle Filler, the GREEN LED light should illuminate showing good filter status along with the LCD Bottle Counter.

16. Verify proper dispensing by placing cup, hand, or any opaque object in front of sensor area and verify water dispenses. Note: the first initial dispenses might have air in line which may cause a sputter. This will be eliminated once all air is purged from the line.

17. Once unit tests out, install Lower Panel back on water cooler(s). Unit is now ready for use.

BF11 – BF12 PROGRAM SETTING THE CONTROL BOARD

VERIFY CONTROL BOARD SOFTWARE

1. To verify the software program of the control board the unit will need to be shut down and restarted. The chiller (if present) does not need to be shut down and restarted.
2. The units lower panel must be open to access the power cord and wall outlet.
3. Shut down the unit by unplugging the power cord from the wall outlet.
4. Restart the unit by plugging the power cord back into the wall outlet.
5. Upon start up, the bottle count display will show the software designation of BF11 or BF12.

ACCESSING THE PROGRAMMING BUTTON
To access the program button, remove the top cover of the bottle- filler. Remove the two (2) screws holding top cover to bottle-filler with a 5/32” allen wrench. Remove top cover. Do not discard mounting screws, they will be needed to reinstall the top cove after programming operations are completed. The programming button is located at the top right side of the unit on the control board.

NOTE : When applicable, there is also an alternate reset button located on the lower part of the water cooler. After removing the bottom cover, the reset button will be located on the left side of the cooler, mounted on the side panel support.

RESET THE FILTER MONITOR

1. Instructions apply to filtered units only.

2. Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages:
   “RST FLTR” – Reset Filter Monitor
   “SETTINGS” – System Settings Sub Menu
   If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

3. When the display changes to “RST FLTR”, depress the button again. The display will change to show “FLTR =”. Depress the button again and the display will show “FLTR =0”

4. The Green LED should be illuminated indicating that the visual filter monitor has been reset.

SETTING RANGE OF THE IR SENSOR WHERE APPLICABLE

1. Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages:
   “RST FLTR” – Reset Filter Status LED
   “SETTINGS” – System Settings Sub Menu
   If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

2. When the display changes to “SETTINGS”, depress the button again. The display will change to show
   “RNG SET” – Range set for IR sensor.
   “UNIT TYP” – Type of unit (REFRIG or NON-RFRG)
   “FLT SIZE” – Select filter capacity
   “RST BCNT” – Reset bottle count

3. When display shows “RNG SET” push program button once the display will show current value (can be 1 – 10) e.g. “RNG = 3”.

4. Once display shows current value push the program button to scroll through value of 1 – 10. Select the desired range setting, “1” being closest to sensor and “10” being farthest away.

5. Once range is selected allow approximately 4 seconds to pass and then the display will go back to bottle counter and be in run mode.

6. Test bottle filler by placing bottle or hand in front of sensor to make sure water is dispensed.

SETTING UNIT TYPE
Depress the program button for approximately 2 seconds until the display changes then release. The display will change and scroll through two messages:
“RST FLTR” – Reset Filter Status LED
“SETTINGS” – System Settings Sub Menu
If the program button is not pushed again the display will scroll through the two messages above for three cycles and then default back to bottle count and be back in run mode.

OPEOPERARATION OF QUITION OF QUICK CONNECTCK CONNECT FITT FITTINGSINGS

FILTER PARTS LIST

(See Fig. 14)

ITEM NO.| PART NO.| DESCRIPTION
1

2

| 51300C

0000000746

| Filter Assy-3000 Gal.

Assy-Filter & Bracket includes Fltr Head/Mtg Bkt/

John Guest Ftgs/Screws

PARTS LIST

ITEM NO.| ****

PART NO

| ****

DESCRIPTION

---|---|---
1| 22897C| Panel – Bottom Dispenser
2| 23003C| Bracket – Regulator Mounting
3| 28551C| Hanger Bracket
4A| 28960C| Basin – Stainless Steel
4B| 0000001338| Basin – Stainless Steel (BF)
5| 36208C| Power Cord
6| *36322C| Compressor Serv. Pak EMIS70HHR
7| 40322C| Orifice Assembly
8| 1000004447| Kit – Drain Tube Assembly
9| 1000002062| Kit – Tee – 1/4 x 1/4 x 3/8 (3 Pack)
10| 55931C| Cover – Dispenser Bottom
11| 55996C| Strainer (See “General Instructions”)
12| 56092C| Tubing – Poly (Cut To Length)
13| 96453C| Kit – Bubbler Replacement
14| 66703C| Drier
15| 1000001994| Kit – Tee – 1/4” (3 Pack)
16| 70935C| Screw – Shoulder x 1/2″ Lg.
17| 1000001602| Kit-75583C Elbow 5/16” – 1/4”
18| 98724C| Kit – Evaporator Assembly
19| 98537C| Kit – Blocks/Bumpers/Rivets
20| 98732C| Kit – Regulator – Green Spring
21| 0000000238| Kit – Electricals /OL/Relay/Cvr
22| 98773C| Kit – Cold Control/Screws
23| 98775C| Kit – Fan MoWtor Assy/Blade/Motor/
 |  | Shroud/Screws/Nut
24| 98776C| Kit – Condenser/Drier
25| 98777C| Kit – Compr Mtg Hdwe/Grommets/
 |  | Clips/Studs
26| 98778C| Kit – Heat Exchanger/Drier
27| 98789C| Kit – Pushbar Brackets/Screws
28| 0000000964| Kit – Drain/Plate/Plug/Elbow/Nut
29| 0000000872| Kit – Pushbar/Nuts
30| 98899C| Kit – Hardware
31| 1000001890| Kit – Drain/Plate/Plug/Elbow/Nut
32| 1000001812| Kit – Bottle Filler Drain
33| 28125C| Panel – Right Side (L)
 | 28124C| Panel – Right Side (SS)
34| 28129C| Panel – Left Side (L)
 | 28128C| Panel – Left Side (SS)
35| 28707C| Panel – Front Push (L)
 | 28706C| Panel – Front Push (SS)
36| 28146C| Panel – Right Rear (L)
 | 28525C| Panel – Right Rear (SS)
37| 28150C| Panel – Left Rear (L)
 | 28528C| Panel – Left Rear (SS)
38| 28541C| Panel – Right Rear BL (L)
 | 28539C| Panel – Right Rear BL (SS)
39| 28538C| Panel – Left Rear BL (L)
 | 28536C| Panel – Left Rear BL (SS)
40| 0000000804| Panel – Front Lower/Nmplt (L)
 | 0000000834| Panel – Front Lower/Nmplt (SS)
–| See Filter Table| Water Filter Kit (When Provided)

*REPLACE WITH SAME COMPRESSOR USED IN ORIGINAL ASSEMBLY.
NOTE: All correspondence pertaining to any of the above water coolers or orders for repair parts MUST include Model No. and Serial No. of cooler, name and part number of replacement part.

BOTTLE FILLER REPLACEMENT PART KITS

Documents / Resources

| ELKAY EMABF8TL, LMABF8TL Series Bottle Filling Stations and Coolers [pdf] User Manual
EMABFTL8WS 1F, EMABFTLDDWS F, LMABFTL8WS 1F, LMABFTLDDWS F, EMABF8TL LMABF8TL Series Bottle Filling Stations and Coolers, EMABF8TL LMABF8TL Series, Bottle Filling Stations and Coolers, Filling Stations and Coolers, Stations and Coolers, Coolers
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References

• Berl's Commercial Supply | Restroom Accessories & Fixtures | Drinking Fountains
• P65Warnings.ca.gov
• Patents | Zurn Industries LLC's products

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