mars 98633 Mini Split Installation Package Installation Guide

July 10, 2024
MARS

mars 98633 Mini Split Installation Package

mars-98633-Mini-Split-Installation-Package-PRODUCT

Product Information

Specifications

  • MARS A/C Whips
  • MARS Bulk Packaged A/C Whips
  • Mini-Split Safety Disconnect Switch
  • Mini-Split Disconnect Boxes
  • PolarPad
  • MARS Flexible Mini-Split Line Set Connectors
  • MARS Clear Vinyl Tubing

Product Usage Instructions

MARS A/C Whips
MARS A/C Whips are non-metallic conduit with non-metallic fittings. They are individually packaged and assembled with UL approved components.

Mini-Split Safety Disconnect Switch
The disconnect switch is essential for safely shutting off power for indoor mini-split AC and Heat Pumps. It breaks both power lines L1 and L2 along with the high voltage communicating line to meet local code requirements.

PolarPad
The PolarPad is a plastic pad designed as a base for HVAC equipment. It is durable, strong, and lightweight, with strong, uniform ribbing along the underside for stability. The textured top provides traction, and rounded edges give a clean look.

MARS Flexible Mini-Split Line Set Connectors
These connectors provide ease of installation for mini-split indoor evaporator units. They eliminate copper line kinking during installation and allow for easy service of the AC unit. All flex line sets are 36in. in length.

MARS Clear Vinyl Tubing
The clear vinyl tubing comes in various sizes with different pressure ratings for various applications.

FAQ

  • Q: What are the Mini-Split Safety Disconnect Switch requirements?
    A: The disconnect switch breaks both power lines L1 and L2 along with the high voltage communicating line to meet local code requirements for indoor mini- split AC and Heat Pumps.

  • Q: How are MARS Flexible Mini-Split Line Set Connectors helpful during installation?
    A: The flexible line sets eliminate copper line kinking during the installation process and allow for line set connection prior to mounting the unit on the wall, facilitating future ease of service of the AC unit.

Mini-Split Components

MARS A/C Whips

  • Assembly UL listed
  • Extra long wire for easy hook up
  • Bagged individually
MARS NO. DESCRIPTION MARS NO.
84131 4’ x 1/2” x 10 gauge 84132
84133 4’ x 3/4” x 8 gauge 84134
84135 6 x 1/2 x 10 gauge 84136
84137 6’ x 3/4” x 8 gauge 84138
84139 8’ x 1/2” x 10 gauge
84141 8’ x 3/4” x 8 gauge
84143 10’ x 3/4” x 8 gauge

MARS Bulk Packaged A/C Whips, Non-Metallic Fittings
Non-metallic conduit with non-metallic fittings. These are individually packaged. Assembled with UL approved components.

  • Packaged gaylord style
  • Bulk box for easy access
MARS NO. DESCRIPTION MARS PACK
84181 4′ x 1/2″       #10 ga. non-metallic whip UL 90
84183 4′ x 3/4″       #8 ga. non-metallic whip UL 60
84185 6′ x 1/2″       #10 ga. non-metallic whip UL 60
84187 6′ x 3/4″       #8 ga. non-metallic whip UL 45

3 Pole Mini-Split Safety Disconnect Switch
Local codes require a disconnect switch to safely shut off power for indoor mini-split AC and Heat Pumps. The disconnect switch will break both power lines L1 and L2 along with the high voltage communicating line to meet local code requirements.

  • UL 30 amp rated motor disconnect
  • 3 pole
  • 600V max

MARS Disconnect Boxes Side Open Pullout

MARS NO DESCRIPTION STD. PACK
80315 60 amp non-fused 6
80316 30 amp fused 6
80317 60 amp fused 6

Front Open Pullout

  • Market leader
  • High quality box
  • UL & CUL
  • NEMA 3R, rainproof
  • Single phase
  • Pullout type
MARS NO. DESCRIPTION MARS PACK
83315 60 amp non fused 6
83316 30 amp fused 6
83317 60 amp fused 6
83396 Compact 30 amp fused 6

MARS No. 83335
Description: Generic brand 60 amp non-fused
MARS Pk: 6

PolarPad
Condenser installations begin better with PolarPad. The PolarPad is a plastic pad engineered and designed as a base for HVAC equipment. The pad is injection molded from polyethylene, which is durable, strong, and lightweight. The unique design has strong, uniform ribbing along the underside. The pad is molded with a texture along the top for traction, and rounded edges on the sides to give a clean concrete look and feel.

  • UV and Weather Resistance
  • Engineered and Designed to Resist Cracking, Breaking and Warping
  • Uniform Ribbing
  • Strong, Durable and Impact Resistant
  • Lightweight
  • Oil and Chemical Resistant
MARS NO. DESCRIPTION PALLET QTY.
94740 18″ x 38″ x 3″ 32
94777 24″ x 24″ x 3″ 64
94778 24″ x 36″ x 3″ 32

MARS Flexible Mini-Split Line Set Connectors
MARS flexible line set connectors provide ease of installation for mini-split indoor evaporator units. Flexible line sets allow for line set connection prior to mounting the unit on the wall. Flexible line sets eliminate copper line kinking during the installation process and provide for future ease of service of the AC unit. All flex line sets are 36in. in length to facilitate installation of wall mount evaporators.

  • Features
    • High pressure stainless steel braided line rated to 800 psi
    • R410a compatible
    • 3 inch copper stubs
    • 36 inch overall length
MARS NO. DESCRIPTION CASE QTY.
52345 1/4″ X 36″ Mini Split Flex Line Set 1
52346 3/8″ X 36″ Mini Split Flex Line Set 1
52347 1/2″ X 36″ Mini Split Flex Line Set 1
52348 5/8″ X 36″ Mini Split Flex Line Set 1

MARS Clear Vinyl Tubing

MARS NO. DESCRIPTION CASE QTY.
79131 1/4” ID clear tubing 32 PSI – .375 O.D. 100 feet
79132 3/8” ID clear tubing 27 PSI – .500 O.D. 100 feet
79133 1/2” ID clear tubing 24 PSI – .625 O.D. 100 feet
79134 5/8” ID clear tubing 21 PSI – .750 O.D. 100 feet
79135 3/4” ID clear tubing 19 PSI – .890 O.D. 100 feet
79136 7/8” ID clear tubing 16 PSI – 1.015 O.D. 50 feet

Gotec Tattoo 10 Mini-Split Condensate Pump
With an ultra-quiet 16.4 dB sound rating, the Gotec Tattoo 10 mini-split condensate pumps are the quietest mini-split pumps available. Their small size permits easy installation in an evaporator, above the unit in the ceiling, or in the line-set cover.
Kit Includes – Pump, detection unit, connection tube, mounting plate, and mounting accessories.

  • Features & Benefits:
    • Quietest mini-split pump available (16.4 dB)
    • Silent operation (16.4 dB)
    • 26 Ft lift
    • 2.6 gal/h capacity
    • Alarm (NO/NC 8A 230V)
    • For use in systems up to 24,000 BTUs

MARS Heavy Duty PVC Braided Line Tubing

MARS NO.| DESCRIPTION| WORKING PRESSURE| BURST PRESSURE| CASE QTY.
---|---|---|---|---
79045| 1/4″ ID – .407 OD| 120 PSI| 360 PSI| 50 Feet
79046| 3/8″ ID – .532 OD| 120 PSI| 360 PSI| 50 Feet
79047| 1/2″ ID – .673 OD| 90 PSI| 270 PSI| 50 Feet
79048| 5/8″ ID – .822 OD| 90 PSI| 270 PSI| 50 Feet
79049| 3/4″ ID – .986 OD| 90 PSI| 270 PSI| 50 Feet

MARS Universal Mini-Split Condenser Wall Mount Brackets
MARS mini-split brackets are available in four sizes to accommodate mounting of popular mini-split compressors. Bracket kits include mounting hardware and vibration absorbers for a professional installation. Pre-assembled vertical supports speed installation.

  • Powder Coat Finish – resists rust and corrosion
  • Mounting and attachment hardware included
  • Bracket width and depth adjust to accommodate compressor size
  • Vibration pads included for a durable and quiet installation
  • Pre-assembled vertical supports reduce installation time
MARS NO. SIZE H x L x W LOAD CAPACITY (LBS)
93640 14.5″ x 18″ x 33.5″ 260
93641 18″ x 22″ x 33.5″ 330
93642 18″ x 24″ x 33.5″ 400

MARS Low Profile 60A Non-Fused Disconnect
MARS side open low profile disconnect box is compact while providing easy access to the connection points. The finger safe pullout section prevents accidental contact with the live circuit. The lugs are rated for multi- conductors and are approved for use with surge protection devices.

  • Specifications:
    • Single phase, 120/240V
    • Dimensions: 6.625 x 5 x 2.50
    • Tin plated copper pullout
    • Lugs rated for multi-conductors
    • 10,000 Amp max. rated
    • NEMA 3R, rainproof
    • cULus rated
MARS NO. DESCRIPTION STD. PACK CASE QTY.
80301 60 amp non-fused 10 10

MARS A/C Mounting Brackets
Heavy duty engineered steel A/C brackets are used for mounting A/C condensers and heat pumps on vertical walls. Brackets include mounting holes and are finished in a durable gray powder coat.

MARS NO. DESCRIPTION MARS PACK
93630 30″ Powder Coated Steel Bracket 1 Pair
93631 36″ Powder Coated Steel Bracket 1 Pair
93632 42″ Powder Coated Steel Bracket 1 Pair
93636 48″ Powder Coated Steel Bracket 1 Pair

Top Open A/C Disconnects, NEMA 3R
MARS offers both fusible and non-fusible single phase air conditioner disconnects. These units provide a disconnecting means which should be located within sight and readily accessible from the air conditioning or refrigerating equipment.

  • Specifications:
    • Single phase
    • 120/240 Volts
    • Fused Disconnects – accepts type H fuse (not included)
    • 10kAIC
    • Enclosure material: galvanized steel
    • NEMA 3R, rainproof, outdoor use
    • Dimensions: 9.21” H x 5.45” W x 3.13” D

Mini-Split Wire

MARS Mini-Split Run Capacitors
MARS mini-split motor run capacitors are epoxy/resin sealed and widely used as the start-up and/or run capacitor for your motor. They feature very small dissipation factor and inherent temperature rise, high insulation resistance, and stable capacitance.

  • Technical Specification:
    • Ambient temperature: 70° C
    • Rated voltage: 450 VAC
    • Capacitance tolerance: ±5
    • 50/60 Hz
    • Standard: IEC252-2001
MARS NO. DESCRIPTION DIMENSIONS H DW
12380 1 MFD X 450V 1-1/2 X 1/2 X  1
12381 1.5 MFD X 450V 1-1/2 X 1/2 X  1
12382 2 MFD X 450V 1-1/2 X 1/2 X  1
12383 2.5 MFD X 450V 1-1/2 X 3/4 X  1-1/4
12384 3 MFD X 450V 1-1/2 X 3/4 X  1-1/4
12385 3.5 MFD X 450V 1-7/8 X 3/4 X  1-3/8
12386 4 MFD X 450V 1-7/8 X 3/4 X  1-3/8
12388 5 MFD X 450V 1-7/8 X 7/8 X  1-3/8
12390 6 MFD X 450V 1-7/8 X 1      X  1-1/2

MARS Universal Remote Control for Mini-Split Units
MARS Universal Remote will operate with virtually any mini-split produced in any region of the world. Programming is accomplished by inputing your mini- split brand code or use the easy and intuitive self learn mode to set-up the remote to operate your Mini-Split. Operates with 2 AAA batteries.

  • One touch function with LCD display
  • Celsius or fahrenheit display
  • Clock display
  • 24 Hr. on/off timer for energy savings
  • Displays room temperature
  • Energy saver feature
  • Automatically determines heat or cool mode

MARS Putty
MARS Putty is non-hardening, non-toxic and can be shaped by hand to any form, and reused if necessary, for plugging openings through foundations, sealing around electrical boxes, refrigeration tube entry and so much more.

MARS NO. DESCRIPTION MARS PACK CASE QTY.
93520 1 lb. Slug – Boxed 1 50
93521 5 lb. Slug – Boxed 1 10
93522 2 lb. Slug – Boxed 1 24

MARS Corrugated Condensate Drain Line

  • Ideal for Ductless Mini-Split
  • 5/8” Diameter, 20 Ft. Long
  • Flexible Ivory
  • Corrugated non-kink

MARS HVAC Surge Protective Device
The MARS SPD is designed to protect your HVAC equipment from power spikes, surges and transients. Power spikes and surges can damage compressors, control boards, sensors and ECM motors resulting in costly repairs and down time. The MARS SPD utilizes Thermally Protected MOV technology to provide safe and reliable surge protection.mars-98633-Mini-Split-Installation-Package-
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  • Protects:
    • Compressors
    • Heat Pumps
    • Ideal for Ductless Systems
    • Inverter Boards
    • ECM Motors
    • Control Boards
    • Transformers
    • Relays
    • Sensors
  • Features:
    • Easy Installation to Disconnect
    • Weatherproof 4X Enclosure
    • 18” Pre-stripped Leads
    • Green & Red LED Status Indicators
    • Thermally Protected MOVs
    • 120/240V Single (Split) Phase 50/60Hz
    • Short Circuit Current Rating
    • 22,000 Amps
    • MCOV L-G 150V / L-L 300V
    • Voltage Protection Rating
    • L-G 700V / L-L 1200V
    • UL 1449 4th Edition
    • Type 1 or 2 Surge Protection Rating
    • 3 Year Warranty
    • $7,500 Connected Equipment Warranty

MARS HVAC Surge Protective Device
The MARS 83904 SPD is designed specifically for 120V furnace and air handler applications. The furnace and air handler contain components that must be protected from surges such as, ECM motors, Control Boards, Transformers. The MARS Surge utilizes thermally protected MOV technology for safe and reliable protection of equipment. The 120V Surge Device is easy to install with only 2 wires to connect.mars-98633-Mini-Split-Installation-Package-
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  • Protects:
    • Ideal for 120V Ductless Systems
    • Furnace & Air Handlers
    • Inverter Boards
    • ECM Motors
    • Control Boards
    • Transformers
    • Relays
    • Sensors
  • Features:
    • Easy 2 Wire Installation
    • 10” Pre-stripped Leads
    • Green LED Status Indicator
    • Thermally Protected MOVs
    • 120V Single Phase 50/60Hz
    • Short Circuit Current Rating
    • 10,000 Amps
    • MCOV L-G 150V
    • Voltage Protection Rating
    • L-G 700V
    • UL 1449 4th Edition
    • Type 1 or 2 Surge Protection Rating
    • 3 Year Warranty
    • $7,500 Connected Equipment Warranty

MARS 60 Amp Non-Fused Disconnect with Internal Surge
MARS Disconnect with integrated surge protector provides a unitized design for quick and clean installation. The metal weather-resistant enclosure provides additional robustness and security. MARS Surge Protectors provide the performance necessary to protect critical components in high efficiency mini- split and unitary HVAC equipment.

  • Features:
    • Side open disconnect
    • Integrated internal surge protector
    • Thermally Protected MOV’s
    • Metal-weather resistant enclosure
    • External – Green & Red LED Status Indicators
    • 3 Year Warranty
    • $7,500 Connected Equipment Warranty
  • Specifications Disconnect:
    • Single phase 240V
    • 10,000 Amp rating
    • NEMA 3R enclosure
    • Weather proof enclosure
    • Available in fused and non-fused
  • No. 83910 Surge Protector:
    • 120/240V Single (Split) Phase 50/60Hz
    • Short Circuit Current Rating
    • 22,000 Amps
    • MCOV L-G 150V / L-L 300V
    • Voltage Protection Rating
    • L-G 700V / L-L 1200V
    • UL 1449 4th Edition
    • Type 1 or 2 Surge Protection Rating
  • Protects:
    • Compressors
    • Heat Pumps
    • Ideal for Ductless System
    • Inverter Boards
    • ECM Motors
    • Control Boards
    • Transformers
    • Relays
    • Sensors

MARS NO.| DESCRIPTION| ENCLOSURE| INCLUDES SURGE PROTECTOR
---|---|---|---
83915| 60 Amp Non-Fused w/Surge Module| NEMA 3R, Rainproof| MARS NO. 83910
83916| 30 Amp Fused w/Surge Module| NEMA 3R, Rainproof| MARS NO. 83910
83917| 60 Amp Fused w/Surge Module| NEMA 3R, Rainproof| MARS NO. 83910
MARS NO.| | DESCRIPTION|
83910| Replacement Surge Module For 83915, 83916 and 83917

Line Set Covers

Attractive and durable line set cover for protecting and concealing refrigerant tubing/insulation, control wire, and drains. Ideal for ductless and all other applications requiring exposed refrigeration line sets. All connectors have front and back plates which fasten together with two screws.

  • Vulnerable components are protected from solar/environmental exposure.
  • Aesthetically conceals mechanicals in architectural-grade, paintable plastic duct.
  • Two (2) separate cover sizes to choose from –3” and 4” duct widths – provide ample room for multiple line sets and larger tonnage equipment.
  • Easy, flexible configuration for new or retrofit applications.

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Product & Accessories

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Fax: 631-348-7160
www.marsdelivers.com
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MARS is a registered trademark of Motors & Armatures, Inc.

MARS Technical Help Line: 800-678-9888 M-F 8 am – 5 pm EST

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