FOAMit FI-BP-5N 5 Gallon Battery Powered Foam Unit Instruction Manual

5 Gallon Battery Powered
Foam Unit
FI-BP-5N
Operation Manual

FI-BP-5N 5 Gallon Battery Powered Foam Unit

READ ALL INSTRUCTIONS BEFORE USING OR SERVICING THIS UNIT. KEEP THIS MANUAL IN A LOCATION THAT IS READILY AVAILABLE TO USERS AND SERVICE TECHNICIANS.

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Safety

WARNING

PEOPLE OR OBJECTS CAN BE HURT OR DAMAGED IF THIS UNIT IS NOT USED CORRECTLY!

Failure to read all the instructions before operating the unit may result in personal injury or death from the improper use or the chemical solution. Anyone handling, operating or using the unit must read and understand the instructions in the manual. The buyer assumes all responsibility for safety and proper use in accordance with the instructions.

Using or servicing the unit without appropriate personal protective equipment (PPE) may result in serious injury such as burns, rashes, eye, throat or lung damage and death. Always wear PPE as indicated in the Safety Data Sheet (SDS) when using or servicing the unit. Protect eyes, skin, and lungs against drifting spray.

Chemical solutions may pose a health risk and death if they contact the skin or eyes, are inhaled or swallowed. Always read and follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and the SDS associated with the chemical solution before using the unit.

Pressure within the equipment may cause an unexpected release of the chemical solution and cause serious injury such as burns, rashes, eye damage, throat or lung damage and death.
Always depressurize and clean the unit after each use. Never leave the unit unattended while pressurized.
Using the unit with fluid temperatures above 100°F (37.8°C) may result in scalding, burns, serious injury or death. DO NOT use a solution with a temperature above 100°F (37.8°C).
Some components may be hot during and after use. Use caution when servicing or handling the equipment.
Operating the unit when damaged or leaking may result in exposure to chemical solutions, serious injury or death. Never use the unit if it is damaged or leaking.

Use of hydrocarbons and flammable products may result in explosions, fire and serious injury or death.
Never use hydrocarbons or flammable products with the unit.

Mixing an alkaline with an acid may result in a chemical reaction. Overheating of the mixture may cause it to splatter caustic compounds or release hazardous fumes, gas and vapors. Always flush the unit with fresh water thoroughly when switching from an alkaline to an acid or an acid to an alkaline.
Never point the discharge wand at yourself, another person, or any object you do not want covered in chemical.
Keep battery box lid closed and latched at all times unless accessing battery. Do not use with lid open or damaged. Do not expose unit to liquids, cleaning solutions, foam, or rain. The battery pack is not waterproof. Do not submerge in liquid. If battery pack gets wet, allow to dry before further use.

Using the unit with unapproved devices may result in a risk of fire, shock or personal injury. Only use with 24V Equip Series compatible equipment.
When not in use, store unit indoors in a cool, dry location. Keep unit away from unauthorized users. To prevent premature battery failure, do not store battery in a depleted state for long periods of time.

WARNING
First Aid Instructions

• Failure to follow first aid instructions may result in death or serious personal injury.
• If battery liquid comes in contact with skin, wash immediately with soap and water, then neutralize with lemon juice or vinegar.
• If battery liquid gets in your eyes, flush with clean water for a minimum of 10 minutes, then seek immediate medical attention.
• If battery liquid is swallowed, seek immediate medical attention.

State of California Proposition 65 Warning

• The battery can expose you to chemicals, including cobalt, lithium, manganese, nickel, oxide, and carbon black, which are known to the State of California to cause cancer and reproductive harm. For additional information, go to www.P65Warnings.ca.gov.

NOTICE

Refer to the separate manuals supplied with the battery and charger for additional safety precautions and instructions.
Servicing or modifying this unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Protect the Environment
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations

Product Overview

Requirements

for battery
charger only
Operating voltage| 24 VDC
Chemical compatibility| Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals.
For more information on chemical compatibility, consult the manufacturer or SDS for your product or contact our customer service department.

Specifications

inside diameter
Discharge wand/tip type| Polypropylene spray gun with 80° fan tip
Stainless steel ball valve (SSBV) with 80° fan tip
Output distance| Up to 5 ft. (1.5 m)
Output volume| 4.9 gal/min (18.5 l/min)
Flow rate*| 0.5 gal/min (1.9 l/min)
Pump seals| Santoprene diaphragm, Viton check seals
Wheel type| Two 4 inch (10.2 cm) non-marking wheels

*Flow rates given are based on chemical with viscosity of water.

Product Components

Get to know the FI-BP-5N components that you will need to use, adjust or assemble.
Back plate assembly • Inside view

1. In-line strainer
2. Electric fluid pump
3. Relay controller| 4. Check valve
5. Needle valve
6. Muffler| 7. Pressure switch
8. Electric air compressor
9. Back plate thumb nuts
---|---|---

Tank Assembly

10. Handle
11. Solution tank
12. Cap
13. Discharge wand
14. Trigger gun| 15. Discharge hose
16. Power button
17. Needle valve
18. Battery
19. Battery box
---|---

Using your unit

Operating Instructions

1. Remove battery and charger from packaging. Battery must be fully charged before use. Refer to the charge level indicator table in battery user manual for more information.

2. Once fully charged, insert battery into the receiver until properly secure. Close lid and secure the latch.
   Note: Keep battery box lid closed and latched unless accessing battery. Do not operate unit with lid open or damaged.

3. Fill tank with pre-mixed solution as directed by the chemical manufacturer, then securely tighten the cap

4. Press the power button to turn on the unit.

5. Slowly open the discharge ball valve or squeeze trigger handle to begin foaming.

6. While the unit is running and discharging product, adjust the needle valve to regulate the wetness or dryness of the foam following the steps below:
   a. Close the needle valve completely in clockwise direction.
   b. Open needle valve in counter-clockwise direction 3 complete turns.
   c. Continue to open needle valve in ¼ turn increments, allowing 30 seconds between adjustments, until desired consistency of foam is achieved.

7. Close the discharge ball valve, or release trigger handle to stop foaming.
   After Use Instructions
   Note: For proper handling and disposal procedures refer to chemical SDS.

8. Solution should be removed from unit after each use. This can be done in two ways:
   a. Unthread cap from top of tank and drain solution into an approved location.
   b. Place discharge wand into approved container.
   Turn the needle valve to the wet setting and activate unit until all solution has been flushed.

9. Press power button to turn off unit. Open the discharge ball valve or trigger handle to relieve remaining pressure.

10. Before using unit with another chemistry, thoroughly flush with water.

Maintenance

WARNING
Performing any maintenance with the unit pressurized, may result in serious injury or death. Always ensure that the unit has been depressurized, before conducting any maintenance. Servicing or modifying unit with parts not listed in this manual may cause the unit to operate improperly. Do not use unauthorized parts when servicing the unit.

Maintaining Your Unit
To keep your unit operating properly, periodically perform the following maintenance procedures:

• Inspect the pump for wear and leaks.
• Inspect all hoses for leaks or excessive wear. Verify all hose clamps are in good condition and properly secured.
• Check the suction line and strainer for debris. Clean as needed.
• If foam quality beings to decrease, inspect the wadding. Replace as needed.
• Store battery in a half-charged state and maintain battery every 3-6 months.

Servicing Your Unit

To service your unit, refer to the service manual which includes:

• Troubleshooting procedures.
• Detailed parts breakdowns and illustrations.
• Part numbers of serviceable components and assemblies.

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Model: FI-BP-5N
V20240320

References

• P65Warnings.ca.gov

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