FOAMit GI-5NV 5 Gallons Air Operated High Pressure Grease Pump User Manual

FOAMit GI-5NV 5 Gallons Air Operated High-Pressure Grease Pump

WARNING
Read this manual completely and understand the machine before operating or servicing it.

• Read all instructions before installing or operating the unit.
• Always wear appropriate personal protective equipment (PPE) when operating or servicing the unit.
• Always follow all chemical safety precautions and handling instructions provided by the chemical manufacturer and Safety Data Sheet (SDS).
• Never point the discharge wand at yourself, another person, or any object you do not want to be covered in chemical.
• Always depressurize the unit after use (as described in the After Use Instructions). Always store the unit depressurized, with the discharge ball valve in the closed position.
• Do not exceed an incoming air pressure of 100 psi (7 bar).
• Do not exceed a fluid temperature of 100˚F (37˚C).
• Only use clean and dry air. Air must be filtered and free of moisture or pump life will be diminished. If needed, install an air dryer before the unit.
• Do not use an air lubricator before the unit.

PROTECT THE ENVIRONMENT

Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations. Always remember to recycle. Specifications and parts are subject to change without notice.

OPTIONS

OPTIONS

 | Pump Seal Material
GI-5N| Santoprene (standard)
 | Viton (V)
 | Kalrez (K)
Add bold option codes to item number as shown. For standard options, no option code is needed.
Examples:

•      GI-5N (standard unit with Santoprene pump seals)

•      GI-5NV (unit with Viton pump seals)

REQUIREMENTS

REQUIREMENTS

Compressed air requirements| 40-80 psi (3-5 bar) with 2 cfm (28.3 l/min)
Liquid temperature range| 40-100˚F (4.4-37˚C)
Chemical compatibility| Chemical products used with this equipment must be formulated for this type of application and compatible with unit materials and pump seals. For more information on chemical compatibility, consult the manufacturer or MSDS for your product or contact our customer service department.

SPECIFICATIONS

SPECIFICATIONS

Power type| Compressed air
Chemical pickup type| Draws from pre-mixed solution
Number of products unit can draw from| One product
Suction line length/diameter| 3/8 in. (9.5 mm) inside diameter
Capacity| 5 gallons (18.9 liters)
Discharge hose diameter/

length

| 20 ft. (6.1 m) hose, with 1/2 in. (12.7 mm) inside diameter
Discharge wand/tip type| 10 in. (50.8 cm) poly wand with a fan tip and ball valve (Spray tips included: ST1510, ST2508, and ST4008)
Output distance| 6-10 ft. (1.8-3 m) (Varies due to the viscosity of the product)
Output volume| 0.5-1 gal/min (1.89-3.79 l/min) (Varies due to viscosity of product and fan tip size)
Flow rate*| 2 gal/min (7.6 l/min) (Varies based on spray tip used)
Pump seals| Santoprene, Viton, or Kalrez
Wheel type| Two 3-inch non-marking wheels

Dilution rates and flow rates given are based on chemicals with a viscosity of water and factory air pressure settings.

Operation Instructions

Wearing all PPE and observing all safety precautions dictated by the SDS for your chemical:

1. Fill the tank with the desired gel product.
2. With the discharge ball valve (HV60) in the closed position, connect an appropriate compressed air line into the air inlet fitting (AP25).
3. Open the discharge ball valve (HV60) to begin dispensing gel chemicals.

After Use Instructions:

1. Flush the unit with fresh water for 5 minutes.
2. Disconnect the air line from the air fitting (AP25) and relieve any pressure remaining in the system by opening the discharge ball valve (HV60).
3. Close the ball valve (HV60) after all pressure has been relieved from the system. Store the unit with the discharge ball valve (HV60) in the closed position.

Maintenance Instructions

To keep your portable unit operating properly, periodically perform the following maintenance procedures:

• Check the air pump (P56/P56K/P56V) for wear and leaks.
• Inspect hoses for leaks or excessive wear. Make sure all hose clamps are in good condition and properly secured.
• Replace filter (AFR25) in regulator (R25) as needed.
• Check the suction tube and screen for debris and clean as needed.
• Drain compressor tank on a regular basis to ensure proper operation of the pump.

Troubleshooting Instructions

• Check to ensure that the discharge hose is uncoiled properly and that there are no kinks that could obstruct fluid flow.

• Check the air regulator bowl (ABR25) and air filter (AFR25) for debris such as water, oil, or dust particles. Clean by unthreading the air regulator bowl (ABR25) from the air regulator (R25).

• Check the strainer (STR38-IL) for debris or other blockages, and clean as needed. Replace strainer if damaged. A strainer must be used.

• If air passes through the pump (P56/P56K/P56V) without cycling, the pump needs to be replaced.

• Check for proper air pressure on the air gauge (AG100). The air regulator (R25) is factory set at 50 psi (3.4 bar). The operating range is 40 to 80 PSI (3 to 5 bar) with 2 CFM
  (56.6 l/min).

• If the unit operates at reduced pressure:

  • Check the air compressor supplying the unit. If the pressure is less than 40 psi, turn the unit off until the compressor can catch up.
    If the air supply is 50 psi (3.4 bar) or above, check the air gauge (AG100), which should read near 50 psi (3.4 bar). If the air gauge reads more or less than 50 psi (3.4 bar), adjust the pressure by turning the knob on the top of the air regulator (R25).

TANK ASSEMBLY

ITEM NUMBER: TANK-5N-A

BACK PLATE Inside View

BACK PLATE Outside View

VALVE
P14| COUNTERSUNK PLUG-HEXAGON 1/4
P56| PUMP WITH SANTOPRENE SEALS – INCLUDES HOSE BARBS, AIR FITTING, AND EXHAUST BARB
P56K| 5700 PUMP WITH KALREZ SEALS – INCLUDES HOSE BARBS, AIR FITTING, AND AIR PORT
P56V| 5700 PUMP WITH VITON SEALS – INCLUDES HOSE BARBS, AIR FITTING, AND AIR PORT
P56-BRKT| PUMP BRACKET- STAINLESS STEEL
P56-BRKT-SCREW| HI LO SCREW FOR RETAINING P56-BRKT
PLPF| PORTABLE FOAMER BACK PLATE W/ HINGE AND HOLES
PLPF-PIN| 302 STAINLESS PORTABLE PLATE HINGE PIN
PLUG 3/4| TUBING PLUG 3/4 ( FITS 11/16 HOLE)
PW10| 3/4in BLACK POLY PRO X 10in – FPTBE – SCH.80
R25| AIR REGULATOR – 1/4fpt TWO PORT 1/8fpt TWO PORT – INCLUDES FILTER AND BOWL
AFR25| AIR FILTER for R25
ABR25| METAL AIR BOWL for R25
ITEM NUMBER| DESCRIPTION
---|---
S142058-VS| 1/4-20 X 5/8 PHIL TRUSS MACHINE SCREW 18-8 W/#516 VIBRASEAL ORANGE PATCH
SN1212| 1/2in HEX STAINLESS STEEL NIPPLE
SSA14| SS304 MALE/FEMALE ADAPTOR 1/4 NPT X 1/4 NPT
SSC12| WORM GEAR CLAMP, S/S (.31-.91)
SSC38| WORM GEAR CLAMP, S/S (.25-.63)
SS-TAB| STAINLESS STEEL TAB 5/8 x 3/4 WITH 1/4 INCH MOUNTING HOLE
ST1510| VEEJET NOZZLE, S.S. 1510
ST2508| VEEJET NOZZLE, BRASS 2508
ST4008SS| VEEJET NOZZLE, S.S. 4008
STR38-IL| IN LINE STRAINER 3/8 BARB 20 MESH 304 STAINLESS EDPM GSKT
TANK-5N| 5 GALLON ROTO MOLDED TANK WITH HANDLE
TANK-5N-HNDL| HANDLE FOR TANK-5N
TW916| 1/2 INT TOOTH L/W 410SS
WS-20CFM| TSUNAMI WATER SEPARATOR/AIR DRYER – 20 CFM – 1/4 in. FPT PORTS

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