FOAMit FI-5NV-ST 5 Gallon Foam Unit User Manual

USER
MANUAL
MODEL NUMBER:
FI-5N
FI-5NK
FI-5NV
FI-5N-ST
FI-5NK-ST
FI-5NV-ST
AND RELATED UNITS
5 Gallon Air Operated Portable Foam Equipment
(Original Instructions)

User Manual: Rotomolded Portable Foam Units

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

WARNING

Read this manual completely and understand the machine before operating or servicing it.

• Always wear protective clothing, gloves, and eyewear while operating or servicing the unit.
• Avoid contact with the cleaning agent with the skin and eyes. If contact occurs, see Safety Data Sheet (SDS) for further first aid measures.
• Follow the safety instructions of the chemical manufacturer (SDS).
• Never point the discharge wand at anyone.
• Incoming air pressure cannot exceed 100 psi (7 bar).
• After each use, relieve all remaining pressure in the system by unplugging the airline from the unit and opening the discharge ball valve to prevent accidental discharge.
• After relieving the pressure from the unit, store the unit with the ball valve in the closed position.
• Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to alkaline.
• Do not exceed a fluid temperature of 100˚F (37˚C).
• Only use clean and dry air. Air must be filtered and free of moisture or pump life will be diminished. If needed, install an air dryer before the unit.
• Do not use an air lubricator before the unit.

PROTECT THE ENVIRONMENT
Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations.
Always remember to recycle.
*Specifications and parts are subject to change without notice.

Specifications:

Hose ………. 20 feet reinforced hose, 1/2 inch inside diameter (6 meters reinforced hose, 12.7 mm inside diameter)
Foam Output……………………. 15 to 30 gallons/minute (57 to 144 liters/minute)
Foam Distances …………….. 15 to 20 feet (4.6 to 6 meters)
Liquid Temperature ……………. 40˚F to 100˚F (4.4˚C to 37˚C)
Noise Level………………………… Average 79 dB(A)
Discharge Wand Vibration Level … Maximum 2.5 m/s²

Dimensions:
Length ………………………………… 24 in (609 mm) approximately
Width …………………………………. 15 in (381 mm) approximately
Height ………………………………… 21 in (533 mm) approximately Weight, including discharge hose and wand:
(Empty) ………………………….. 30 lbs (14 kg) approximately
(Full) ……………………………….. 71 lbs (32 kg) approximately

Requirements:
Compressed Air Pressure Requirements: Air regulator (R25) factory set at 50 psi (3.4 bar). The operating range is 40 to 80 psi (3 to 5 bar) with 3.5 to 8 cfm (99.1-227 l/min)
Chemical requirements: follow all instructions from the chemical manufacturer.
Air Operated Double Diaphragm Pump Models Offered:
P56: Polypropylene body with Santoprene diaphragm
P56V: Polypropylene body with Viton diaphragm
P56K: Polypropylene body with Kalrez diaphragm

Acceptable Products:
Alkaline cleaners, Caustic cleaners, Sanitizers, and Acids

• D-Limonene may only be used with Kalrez pump
• Chlorine may only be used with Viton or Kalrez pump
  DO NOT USE: All hydrocarbons

Operation Instructions:

1. Follow all instructions from the chemical manufacturer.
   Fill the tank with water and the advised percentage of chemical concentrate.

2. With the ball valve (HV60) in the closed position, plug an airline into the air fitting (AP25).

3. Slowly open the ball valve (HV60) completely.

4. Adjust the needle valve (NV14Y) to desired wetness or dryness of foam following the steps below:
   a. Close the needle valve completely in a clockwise direction.
   b. Open needle valve in counter-clockwise direction 3 complete turns.
   c. Continue to open the valve in ¼ turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved.

After Use Instructions:

1. Flush the unit with fresh water for 5 minutes.
2. Disconnect the air line from the air fitting (AP25) and relieve any remaining pressure in the system by opening the discharge ball valve (HV60).
3. Close the ball valve (HV60) after all pressure has been relieved from the system.

Maintenance Instructions:

To keep your portable tank foamer operating properly, periodically perform the following maintenance procedures:

• Check the air pump (P56/P56K/P56V) for wear and leaks.
• Inspect hoses for leaks or excessive wear. Make sure all hose clamps are in good condition and properly secured.
• Replace filter (AFR25) in regulator (R25) as needed.
• Check the suction tube and screen for debris and clean as needed.
• Drain compressor tank on a regular basis to ensure proper operation of the pump.

Troubleshooting Instructions:

• Check to ensure the discharge hose is uncoiled properly, and that there are no kinks that could obstruct fluid flow.

• Check air regulator bowl (ABR25) for debris such as water, oil, or dust particles. Clean by unthreading the air regulator bowl from the air regulator (R25).

• If needle valve (NV14Y) valve is open too far, the pump (P56/P56K/P56V) will cycle improperly due to lack of air pressure. If this occurs, reset the needle valve as described in Operation Instruction #4.

• Make sure proper foaming chemical and concentration is being used.

• If air passes through the pump (P56/P56K/P56V) without cycling, the pump needs to be replaced.

• If foam solution backs up into the air regulator bowl (ABR25), the check valve (CV38) needs to be replaced.

• If foam comes out wet, no matter where the needle valve (NV14Y) is positioned, the check valve (CV38) may need to be replaced.

• Check for proper air pressure on the air gauge (AG100). The Air regulator (R25) is factory set at 50 psi (3.4 bar). The operating range is 40 to 80 psi (3 to 5 bar) with 3.5 to 8 cfm (99.1227 l/min)

• If the unit foams at reduced pressure:
  o Check the air compressor supplying the unit. If the pressure is less than 40 psi, turn the foam unit off until the compressor can catch up.
  o If the air supply is 50 psi (3.4 bar) or above, check the AG100, which should read near 50 psi (3.4 bar). If the AG100 is more or less than 50 psi (3.4 bar), adjust the pressure by turning the knob on the top of the air regulator (R25).
  o If both of the above are okay, the stainless steel mixing mesh (SS-MESH) could be plugged. Remove and clean it by following the instructions below:
  1. Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve (HV60) in the open position.
  2. Remove the stainless adaptor (HBSS1212) from the tee fitting (SST12HB38).
  3. Remove the screen and the mixing mesh from inside the tee fitting (SST12HB38).
  4. Clean any particles from the mixing mesh and the screen.
  5. Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee. It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting (SST12HB38). If the mixing mesh has a lot of foreign particles in it, make sure the strainer (STR38-IL) is still in place.

• Check for plugged strainer (STR38-IL). Replace strainer if necessary. Strainer must be used.

TANK ASSEMBLY ITEM NUMBER: TANK-5N-A

HOSE AND WAND ASSEMBLY ITEM NUMBER: SSWA12-HA20

ZERO TIP FOAM WAND ASSEMBLY ITEM NUMBER: SSWA12

20 ft (6 m) HOSE ASSEMBLY ITEM NUMBER: H12-20

FAN TIP FOAM WAND ASSEMBLY ITEM NUMBER: PWA12-ST

ANTI-KINK SPRING ASSEMBLY ITEM NUMBER: AKSS12

PLATE ASSEMBLY
ITEM NUMBER (Santoprene pump): PA-PF12
ITEM NUMBER (Kalrez pump): PA-PF12K
ITEM NUMBER (Viton pump): PA-PF12V

OPTIONAL COMPONENTS

WATER SEPARATOR ITEM NUMBER: WS-20CFM

30 ft (9 m) AIR HOSE ASSEMBLY ITEM NUMBER: AH30

ITEM NUMBER|

DESCRIPTION

---|---
AG100| 1.5in DRY MODEL 20 DUAL SCALE GAUGE
AKSS12| SS ANTI-KINK SPRING FOR 1.2-INCH HOSE WITH PIN
AP25| PLUG 1/4 NPTM AIR FITTING – BRASS
BPS-58SO| Back Panel Screw – 5/8 inch with Stand Off
BPS-SSR| 1/4 INCH PUSHOUT BOLT RETAINER STAINLESS STEEL
CST5-WHL| 4 INCH REPLACEMENT WHEEL FOR CST5SS AND CST5SS-L
CV38| PVC CHECK VALVE 3/8 BARBS – SS SPRING
EC14-2| OETIKER CLAMP 13.8
F12SS| STAINLESS .875 ID FERRULE FOR 1/2 INCH HOSE
F38SS| STAINLESS 3/8 INCH FERRULE
FACI14| FEMALE COUPLER – 1/4in NPTF
FWP12| 7/8 ID X 1.5 OD X 0.05 THK SSFW
FWP14| C-816 1/2in SS WASHER
H12B-H| 1/2 INCH BLUE HOSE – Available per ft.
H14B-H| 1/4 INCH BLUE HOSE – Available per ft.
H38B-H| 3/8 INCH BLUE HOSE – Available per ft.
HBBF1438| BRASS 1/4in FPT X 3/8in HOSE BARB
HBSS1212| STAINLESS HOSE BARB 1/2 X 1/2
HBSS1238| STAINLESS HOSE BARB 1/2mpt X 3/8 barb
HBSS1438| STAINLESS HOSE BARB 1/4 MPT X 3/8 BARB
HBSSEL1438| STAINLESS HOSE BARB ELBOW 1/4 INCH NPT X 3/8 HOSE BARB
HBSSEL1814| 304 STAINLESS ELBOW 1/8 INCH NPT X 1/4 INCH HOSE BARB
HHSB1214| HEX HEAD S.S. REDUCER BUSHING 1/2 X 1/4
HV60| 1/2in STAINLESS BALL VALVE – w/ WELDED NUT
JC35B| BLACK 3.5 INCH ONE WAY VENTED CAP POLYPROPYLENE WITH GASKET AND CHECK VALVE
NV14Y| FLOW CONTROL VALVE – INCLUDES BLACK KNOB
NV14Y-HNDL| KNOB FOR 2839-1/4 NEEDLE VALVE
P56| 5700 SANTO PUMP
P56K| 5700 PUMP WITH KALREZ SEALS
P56V| FLOJET G57 PUMP WITH VITON
P56-BRKT| PUMP BRACKET- STAINLESS STEEL
P56-BRKT-SCREW| HI LO SCREW FOR RETAINING P56-BRKT
PLPF| PORTABLE FOAMER BACK PLATE W/ HINGE AND HOLES
PLPF-PIN| 302 STAINLESS PORTABLE PLATE HINGE PIN
PW10| 3/4in BLACK POLY PRO X 10in – FPTBE – SCH.80
R25| AIR REGULATOR INCLUDES AIR FILTER AND BOWL
AFR25| AIR FILTER for R25
ABR25| METAL AIR BOWL for R25
S142058-VS| 1/4-20 X 5/8 PHIL TRUSS MACHINE SCREW 18-8 W/#516 VIBRASEAL ORANGE PATCH
---|---
SN1212| 1/2in HEX STAINLESS STEEL NIPPLE
SSA14| SS304 MALE/FEMALE ADAPTER 1/4 NPT X 1/4 NPT
SSC12| WORM GEAR CLAMP, S/S (.31-.91)
SSC38| WORM GEAR CLAMP, S/S (.25-.63)
SS-MESH| STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT
SSST| SCREEN DISC .687 DIA. 10 X 10 MESH @ .020 DIA.

300 SERIES S.S.

SST12HB38| STAINLESS TEE COMBO 1/2in FPT X 3/8 in BARB WITH SSST AND S.S. MESH
ST80100SS| SPRAY TIP-80 DEGREE-10.0 GPM-STAINLESS-1/2 MPT
STR38-IL| IN LINE STRAINER 3/8 BARB 20 MESH 304 STAINLESS EDPM GSKT
TANK-5N| 5 GALLON ROTO MOLDED TANK WITH HANDLE
TANK-5N-HNDL| HANDLE FOR TANK-5N
TW916| 1/2 INT TOOTH L/W 410SS
W8| 1/4in S.S. WAND 7IN SS TOE

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