PANDUIT T-PMPI-311-PC Copper Compression Connectors Installation Guide

June 15, 2024
PANDUIT

PANDUIT T-PMPI-311-PC Copper Compression Connectors

Product Specifications

  • Product Name: Copper Compression Connectors
  • Model: T-PMPI-311-PC
  • Wire Size Compatibility: 8 AWG – 4/0 AWG
  • Wire Material: Class K Copper Flex Cable
  • Tool Compatibility: Greenlee #EK622L, Panduit CT-3001 series, Wezag UP 60, Schleuniger CT 60

Product Usage Instructions

1. Connector Selection

Ensure to use a connector marked for the specific wire size and material. Do not use copper connectors on aluminium wire.

2. Wire Preparation

Strip the wire insulation to the length indicated on the tool chart. Avoid nicking or ringing the conductor strands.

3. Wire Cleaning

Clean the wire thoroughly before proceeding with the installation.

4. Connector Insertion

Insert the stripped wire into the connector until it reaches the end of the connector.

5. Crimping Process

Using the appropriate installation tool, insert the connector into the die and crimp it. Ensure to space crimps evenly along the barrel of the connector. Follow the required number of compressions as shown on the tool chart.

Frequently Asked Questions

  • Q: Can I use a copper connector on aluminum wire?
    • A: No, it is recommended to never use a copper connector on aluminum wire to avoid compatibility issues and ensure safety.
  • Q: What are the compatible wire sizes for this product?
    • A: The product is compatible with wire sizes ranging from 8 AWG to 4/0 AWG.
  • Q: How can I clean the wire before installation?
    • A: Use appropriate cleaning tools or materials to remove any dirt or debris from the wire surface before inserting it into the connector.

INSTALLATION INSTRUCTIONS

  1. Use a connector marked for the wire size and wire material to be used. NEVER use a copper connector on aluminium wire.
  2. Strip wire insulation to the approximate length shown on tool chart. DO NOT nick or ring the conductor strands.
  3. Clean the wire.
  4. Insert the stripped wire into the connector until the wire stops.
  5. Using the installation tooling shown on the other side, insert the connector in die and crimp. Evenly spaced crimps on the barrel of the connector. Begin crimping near the tongue end of the lug and continue crimping toward the wire end. REQUIRED NUMBER OF COMPRESSIONS IS SHOWN ON THE TOOL CHART IN ( ). KC22 hex dies will emboss a die index number in the barrel of the lug for post-crimp inspection.PANDUIT-T-PMPI-311-PC-Copper-Compression-Connectors-FIG-1

Tool Chart for Compression Connectors

A-Series with Class K Copper Flex Cable

PANDUIT

PART

| FLEX

CABLE SIZE

| WIRE

STRIP

| GREENLEE DIE

NO.

| Pico 500 Series| Pico 400 Series
---|---|---|---|---|---
Crimp| Locator| Crimp| Locator
A8-10R-C| ****

8 AWG

| ****

9/16

| KC22-8

8

Red (2)

| ****

514DA-8NIT B.140

| ****

10894

| ****

414DA-8NIT B.140

| ****

19352

A8-14R-C
A8-56R-C
A8-38R-C
A6-10R-C| ****


6 AWG

| ****


9/16

| KC22-6 6

Blue (2)

| ****

514DA-6NIT-B- RA-P.150

| ****

10893

| ****

414DA-6NIT B.150

| ****

19351

A6-14R-C
A6-56R-C
A6-38R-C
A6-14RH-C| 19576| —-
A4-14R-C| ****

4 AWG

| ****

5/8

| KC22-4 4

Gray

(2)

| ****

514DA-4NIT B.170

| ****

10969

| ****

414DA-4NIT B.170

| ****

19353

A4-56R-C
A4-38R-C

KC22 DIES CAN BE USED IN THE FOLLOWING CRIMP TOOLS:

GREENLEE #EK622L (6-TON), PANDUIT CT-3001/ST, CT-3001/STBT, CT-3001/CCPBT, & CT-3001/CCP (WITH UA22 ADAPTER) (6-TON), WEZAG UP 60 (WITH 1481-03017 ADAPTER), SCHLEUNIGER CT 60 (WITH 1481-03017 ADAPTER), NOT ALL ARE SUPPLIED BY PANDUIT

For Instructions in Local Languages and Technical Support:

PANDUIT PART NUMBER| FLEX CABLE SIZE CLASS K| WIRE STRIP LENGTH

(in)

| GREENLEE DIE NO. DIE INDEX NUMBER (QTY OF COMP)| Pico 500 Series Model 500-D-1EC-P| Pico 400 Series Model 400-B-1EC
---|---|---|---|---|---
Crimp| Locator| Crimp| Locator
A2-14R-C|

2 AWG

|

5/8

|

KC22-2 2

Brown (2)

|

514DA-2NIT-B-RA- P.190

|

5510-8

|

414DA-2NIT B.190

|

19354

A2-56R-C
A2-38R-C
A2-12R-C
A2-14RH-C|

19575

|

—-

A2-38RH-C
A2-56RH-C
A2-56RF-C| 19582
A2-38RF-C
A1-14R-C|

1 AWG

|

13/16

| KC22-1 1

Green

(2)

|

514DA-1NIT B.240

|

5510-11

|

414DA-1/0NIT B.240

|

19350

A1-56R-C
A1-38R-C
A1-12R-C
A1/0-56R-C|

1/0 AWG

|

13/16

| KC22-1/0

1/0

Pink (2)

|

514DA-1/0NIT-B-RA- P.240

|

10216

| 414DA-1/0NIT B.240|

19349

A1/0-38R-C
A1/0-12R-C
A1/0-38RH-C| 19574| —-
A1/0-38RF-C| 19581
A2/0-56RC-C|

2/0 AWG

|

15/16

|

CD22-2/0

2/0

Black (2)

|

514DA-2/0NIT-B-RA- P.280

|

10863

| 414DA-2/0NIT B.280|

19348

A2/0-38R-C
A2/0-12R-C
A2/0-38RH-C| 19573|

—-

A2/0-56RH-C
A2/0-12RF-C| NOT

REQUIRED

A3/0-56R-C|

3/0 AWG

|

13/16

| CD22-3/0

3/0

Orange (2)

|

514DA-3/0NIT B.325

|

5520-1

|

|

A3/0-38R-C
A3/0-12R-C
A4/0-56R-C|

4/0 AWG

|

15/16

|

KC22-4/0

4/0

Purple (2)

| 514DA-4/0NIT-B- P.350|

10895

|

|

A4/0-38R-C
A4/0-12R-C
A4/0-12RH-C| —-
A4/0-38RH-C
A4/0-38RF-C| 514DA-4/0NIT-B-

P.350

| NOT

REQUIRED

| —-
A4/0-12RF-C

KC22 DIES CAN BE USED IN THE FOLLOWING CRIMP TOOLS:

GREENLEE #EK622L (6-TON), PANDUIT CT-3001/ST, CT-3001/STBT, CT-3001/CCPBT, & CT-3001/CCP (WITH UA22 ADAPTER) (6-TON), WEZAG UP 60 (WITH 1481-03017 ADAPTER), SCHLEUNIGER CT 60 (WITH 1481-03017 ADAPTER), NOT ALL ARE SUPPLIED BY PANDUIT.

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