PANDUIT LCAS8 Copper Compression Connectors Instruction Manual
- June 1, 2024
- PANDUIT
Table of Contents
- LCAS8 Copper Compression Connectors
- Product Specifications
- Product Usage Instructions
- Step 1: Selecting the Connector
- Step 2: Wire Preparation
- Step 3: Wire Cleaning
- Step 4: Inserting Wire into Connector
- Step 5: Crimping the Connector
- Step 6: Inspection
- Q: Can I use a copper connector on aluminum wire?
- Q: How do I determine the required number of crimps?
- Q: What should I do if I encounter sharp edges after
LCAS8 Copper Compression Connectors
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Product Specifications
- Product Name: Copper Compression Connectors
- Manufacturer: Panduit Corp.
- Model: T-PMPI-63-PC
Product Usage Instructions
Step 1: Selecting the Connector
Use a connector marked for the wire size and wire material to be
used. Never use a copper connector on aluminum wire.
Step 2: Wire Preparation
Strip wire insulation to the approximate length shown on the
tool chart. Do not nick or ring the conductor strands.
Step 3: Wire Cleaning
Clean the wire thoroughly before proceeding with the
installation.
Step 4: Inserting Wire into Connector
Insert the stripped wire into the connector until the wire
stops.
Step 5: Crimping the Connector
Using the installation tooling provided, insert the connector in
the die and crimp between color bands or knurl markings. Use these
markings as a guide to evenly space crimps on the barrel of the
connector. Begin crimping near the tongue end of the lug and
continue crimping toward the wire end. Refer to the tool chart for
the required number of crimps.
Step 6: Inspection
After crimping, inspect for sharp edges, flash, or burrs. Remove
any imperfections if present.
Frequently Asked Questions (FAQ)
Q: Can I use a copper connector on aluminum wire?
A: No, it is recommended to never use a copper connector on
aluminum wire as it may lead to compatibility issues and potential
hazards.
Q: How do I determine the required number of crimps?
A: Refer to the tool chart provided in the user manual to
determine the required number of crimps based on the wire size and
connector type.
Q: What should I do if I encounter sharp edges after
crimping?
A: If you notice sharp edges, flash, or burrs after crimping, it
is important to carefully remove them to ensure a secure and safe
connection.
“`
C Panduit Corp. 2024
COPPER COMPRESSION CONNECTORS
INSTALLATION INSTRUCTIONS
T-PMPI-63-PC
COPPER COMPRESSION CONNECTOR INSTALLATION
1. Use a connector marked for the wire size and wire material to be used.
NEVER use a copper connector on aluminum wire.
2. Strip wire insulation to approximate length shown on tool chart. DO NOT nick or ring the conductor strands.
3. Clean the wire.
4. Insert stripped wire into connector until the wire stops.
5. Using installation tooling shown on other side, insert connector in die and crimp between color bands or knurl markings, use these markings as a guide to evenly space crimps on barrel of connector. Begin crimping near the tongue end of the lug and continue crimping toward the wire end. REQUIRED NUMBER OF COMPRESSIONS SHOWN ON TOOL CHART IN ( ).
1
1 2
1 2 3
1 2 3 4
NUMBER OF CRIMPS: 1
NUMBER OF CRIMPS: 2 NUMBER OF CRIMPS: 3
NUMBER OF CRIMPS: 4
6. After crimping, inspect for sharp edges, flash or burrs and remove if present.
For Technical Support: techsupport@panduit.com Page 1 of 4
Rev 11
C Panduit Corp. 2024
INSTALLATION INSTRUCTIONS
T-PMPI-63-PC
Tool Chart for Compression Connectors Type LCAS and SCSS with Copper Cable
Panduit Part
Number
L=Lug S=Splice LCAS8
SCSS8 LCAS6 SCSS6
Std. Wire Size
8 AWG #6 AWG
Wire Strip Length (in.)
CT-1700
CT-720
CT-810
CT-1250
CT-2600/L CT-2600/LINT CT-2600/LUK
CT2600/LAUS CT-2600/TO
A See Tool List
Below
B See Tool List Below
CT-2920/CCP CT-2920/CCPINT CT-2920/CCPUK
CT2920/CCPAUS CT-2920/CCPTO CT-920CH/CCP
with UA12ID Indenter Die
1/2 7/16
Red P21 (2)
CD-720-1 Red P21
(1)
8 AWG Red (1)
—
KC4-8 Red (1)
CD-2001-8 Red P21 (1)
CD-920-8 Red P21
(1)
—
9/16 7/16
Blue P24 (2)
CD-720-1 Blue P24
(1)
6 AWG Blue (1)
—
KC4-6 Blue (1)
CD-2001-6 Blue P24
(1)
CD-920-6 Blue P24
(1)
—
C See Uni-DieTM Dieless Tools
Below
—
—
CT-3980 CT-3980/INT CT-3980/UK
CT3980/AUS CT-3980/TO Uni-DieTM Dieless Tool
STD (1)
STD (1)
LCAS4
4 AWG
5/8
Gray P29 (2)
CD-720-1 Gray P29
(1)
4 AWG Gray (1)
—
KC4-4 Gray
(1)
CD-2001-4 Gray P29
(1)
CD-920-4 Gray P29
(1)
STD (1)
SCSS4
7/16
STD
(1)
(1)
4 AWG STR,
2 AWG
SOL
LCAS2 SCSS2
2 AWG
5/8 9/16
Brown P33 (2)
CD-720-1 Brown P33
(1)
2 AWG Brown
(1)
—
KC4-2 Brown
(1)
CD-2001-2 Brown P33
(1)
CD-920-2 Brown P33
(1)
STD (1)
(1)
STD (1)
LCAS1 SCSS1
1 AWG
11/16
Green P37 (3)
CD-720-2 Green P37
(1)
1 AWG Green
(1)
2 AWG Green
(1)
KC4-1 Green
(1)
CD-2001-1 CD-920-1
Green P37 Green P37
(1)
(1)
STD (1)
(1)
STD (1)
LCAS1/0 SCSS1/0
1/0 AWG
3/4 11/16
CD-720-2 1/0 AWG 1/0 AWG KC4-1/0 CD-2001-1/0 CD-920-1/0
—
Pink P42
Pink
Pink
Pink
Pink P42 Pink P42
(1)
(1)
(1)
(1)
(1)
(1)
STD (1)
(1)
STD (1)
LCAS2/0
2/0
3/4
SCSS2/0
AWG
CD-720-2
2/0 AWG KC4-2/0 CD-2001-2/0 CD-920-2/0
—
Black P45
—
Black
Black
Black P45 Black P45
(2)
(2)
(2)
(2)
(1)
STD (1)
(1)
STD (1)
LCAS3/0
3/0
7/8
AWG
SCSS3/0
3/4
CD-720-2
—
Orange P50
—
(2)
—
KC4-3/0 Orange
(2)
CD-2001-3/0 Orange P50
(2)
CD-920-3/0 Orange P50 (1)
STD (1)
(1)
STD (1)
LCAS4/0 SCSS4/0
4/0 AWG
1 13/16
CD-720-3
—
Purple P54
—
(2)
4/0 AWG Purple (2)
KC4-4/0 Purple
(2)
CD-2001-4/0 CD-920-4/0
Purple P54 Purple P54
(2)
(1)
STD (1)
(1)
STD (1)
LCAS250 SCSS250
250 kcmil
1-1/8 1-1/16
CD-720-3
—
Yellow P62
—
(2)
—
KC4-250 Yellow
(2)
CD-2001250
Yellow P62 (2)
CD-920-250 Yellow P62
(1)
STD (1)
The crimp die pockets are integrated into the tool frame. CD-920 dies can be used with CT-940CH series and CT-2940 series tools with die adapter. Rotate gauge selector to the indicated gauge setting
(1)
STD (1)
A CT-2001, CT-2001/L, CT-2001/LE, CT-2002, CT-2002/L, CT-3001, CT-3001/E, CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO, CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT-3001/CCPAUS, CT-3001/CCPTO
B CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH,
CT-930LPCH, CT-940CH, CT-2920, CT-2920/CCP, CT-2920/CCPINT, CT-2920/CCPUK,
CT-2920/CCPAUS, CT-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931,
CT-2931/ST, CT-2931/STINT, CT-2931/STUK, CT-2931/STAUS, CT-2931/TO,
CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO,
CT-2940, CT-2940/L, CT-2940/LE, CT-2940/ST, CT-2940/STINT, CT-2940/STUK,
CT-2940/STAUS, CT-2940/TO
C CT-980, CT-980CH, CT-980LPCH, CT-2950, CT-2980, CT-2980/L, CT-2980/LE,
CT-2980/ST, CT-2980/STINT, CT-2980/STUK, CT-2980/STAUS, CT-2980/TO, CT-2981
For Technical Support: techsupport@panduit.com Page 2 of 4
Rev 11
C Panduit Corp. 2024
INSTALLATION INSTRUCTIONS
Tool Chart for Compression Connectors Type LCA, LCAN, LCD, LCDN, and SCS with
Copper Cable
T-PMPI-63-PC
Panduit Part
Number
L=Lug S=Splice
Std. Wire Size
Wire Strip Length (in.)
LCA10 LCD10
LCA8 LCAN8 LCD8 LCDN8 SCS8
14 #10 AWG STR,
12 #10 AWG SOL
7/16
5/8 #8 AWG
11/16
CT-1570
12-10 (1)
—
CT-1701
P10 (1)
—
CT-2300/ST CT-2300/STINT CT-2300/STAUS CT-2300/STUK
CT-2300/TO
CD-570 12-10 (1)
CT-600A CT-1700
CT-720
CT-810 CT-1250
CT-2600/L CT-2600/LINT CT-2600/LUK CT-2600/LAUS CT-2600/TO
CT-570CH
12-10
—
(1)
—
—
—
Red P21 (2)
CD-720-1 Red P21
(1)
8 AWG Red (1)
—
—
KC4-8 Red (1)
A See Tool List
Below
—
CD-2001-8 Red P21 (1)
B See Tool List
Below
CT-2920/CCP CT-2920/CCPINT CT-2920/CCPUK CT-2920/CCPAUS CT-2920/CCPTO CT-
920CH/CCP
with UA12ID Indenter Die
C See Uni-DieTM Dieless Tools
Below
CT-3980 CT-3980/INT CT-3980/UK CT-3980/AUS CT-3980/TO
Uni-DieTM Dieless Tool
—
—
—
—
CD-920-8
Red P21
—
(1)
—
STD (1)
LCA6
LCAN6 LCD6
6 AWG
7/8
—
—
LCDN6
SCS6
13/16
LCA4
LCAN4 LCD4
4 #3 AWG STR,
7/8
LCDN4 #2 AWG
—
—
SOL
SCS4
13/16
Blue P24 (2)
CD-720-1 Blue P24
(1)
6 AWG Blue (1)
—
KC4-6 Blue (1)
CD-2001-6 Blue P24
(1)
CD-920-6 Blue P24
(1)
Gray
CD-720-1 4 AWG
P29
Gray P29
Gray
—
(2)
(1)
(1)
KC4-4 Gray
(1)
CD-2001-4 Gray P29
(1)
CD-920-4 Gray P29
(1)
—
—
STD (1)
4 #2 AWG
STD
2 AWG
STD
(1)
SOL Only
(1)
(1)
LCA2
LCAN2 LCD2
2 AWG
15/16
—
—
LCDN2
SCS2
7/8
Brown P33 (2)
CD-720-1 Brown P33
(1)
2 AWG Brown
(1)
—
KC4-2 Brown
(1)
CD-2001-2 Brown P33
(1)
CD-920-2 Brown P33
(1)
STD
6 #2 AWG
STD
(1)
(1)
(1)
LCA1
LCAN1 LCD1
1 AWG
15/16
—
—
LCDN1
SCS1
7/8
Green P37 (3)
CD-720-2 Green P37
(1)
1 AWG Green
(1)
2 AWG Green
(1)
KC4-1 Green
(1)
CD-2001-1 Green P37
(1)
CD-920-1 Green P37
(1)
STD
6 #1 AWG
STD
(1)
(1)
(1)
LCA1/0
LCAN1/0 LCD1/0
1/0 AWG
1
—
—
LCDN1/0
SCS1/0
7/8
LCA2/0
LCAN2/0 LCD2/0
2/0 AWG
1-1/16
—
—
LCDN2/0
SCS2/0
15/16
LCA3/0
LCAN3/0 LCD3/0
3/0 AWG
1-3/16
—
—
LCDN3/0
SCS3/0
1
CD-720-2 1/0 AWG 1/0 AWG
KC4-1/0
CD-2001-1/0 CD-920-1/0
—
Pink P42
Pink
Pink
Pink
Pink P42
Pink P42
(1)
(1)
(1)
(1)
(1)
(1)
STD
6 1/0 AWG
STD
(1)
(1)
(1)
CD-720-2
2/0 AWG
KC4-2/0
CD-2001-2/0 CD-920-2/0
—
Black P45
—
Black
Black
Black P45
Black P45
(2)
(1)
(2)
(2)
(2)
STD
4 2/0 AWG
STD
(1)
(1)
(1)
CD-720-2
KC4-3/0
CD-2001-3/0 CD-920-3/0
—
Orange P50
—
—
Orange
Orange P50 Orange P50
(2)
(2)
(2)
(2)
STD
2 3/0 AWG
STD
(1)
(1)
(1)
The crimp die pockets are integrated into the tool frame. CD-920 dies can be used with CT-940CH and CT-2940 tools with die adapter. Maximum size: 500 kcmil lugs and 250 kcmil splices. Maximum size: 250 kcmil lugs and splices. No extended wire range. Maximum size: 600 kcmil lugs and splices. Rotate gauge selector to the indicated gauge setting
A CT-2001, CT-2001/L, CT-2001/LE, CT-2002, CT-2002/L, CT-3001, CT-3001/E, CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO, CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT-3001/CCPAUS, CT-3001/CCPTO
B
CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT- 930LPCH , CT-940CH, CT-2920, CT-2920/CCP, CT-2920/CCPINT, CT-2920/CCPUK, CT-2920/CCPAUS, CT-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK, CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-2940, CT-2940/L, CT-2940/LE, CT-2940/ST, CT-2940/STINT, CT-2940/STUK, CT-2940/STAUS, CT-2940/TO
C
CT-980, CT-980CH, CT-980LPCH, CT-2950, CT-2980, CT-2980/L, CT-2980/LE, CT-2980/ST, CT-2980/STINT, CT-2980/STUK, CT-2980/STAUS, CT-2980/TO, CT-2981.
For Technical Support: techsupport@panduit.com Page 3 of 4
Rev 11
C Panduit Corp. 2024
INSTALLATION INSTRUCTIONS
T-PMPI-63-PC
Tool Chart for Compression Connectors Type LCA, LCAN, LCD, LCDN, and SCS with Copper Cable
Panduit Part Number
Std. Wire Size
Wire Strip Length (in.)
CT-720
CT-1250
CT-2600/L CT-2600/LINT CT-2600/LUK CT-2600/LAUS CT-2600/TO
A See Tool List
Below
B See Tool List Below
CT-2920/CCP CT-2920/CCPINT CT-2920/CCPUK CT-2920/CCPAUS CT-2920/CCPTO CT-
920CH/CCP
with UA12ID Indenter Die
C See Uni-DieTM Dieless Tools
Below
CT-3980 CT-3980/INT CT-3980/UK CT-3980/AUS CT-3980/TO
Uni-DieTM Dieless Tool
L=Lug S=Splice
Die Part Number/Color Code and Die Index Number/(Number of Crimps)
LCA4/0 LCAN4/0 LCD4/0 LCDN4/0
SCS4/0
4/0 AWG
1-1/4 1
CD-720-3 Purple P54
(2)
4/0 AWG Purple (2)
KC4-4/0 Purple
(2)
CD-2001-4/0 Purple P54
(2)
CD-920-4/0 Purple P54
(2)
STD
1 4/0 AWG
STD
(1)
(1)
(1)
LCA250
LCAN250 LCD250
250 kcmil
1-5/16
CD-720-3 Yellow P62
—
LCDN250
(2)
SCS250
1-1/16
LCA300
LCAN300 LCD300
300 kcmil
1-1/2
CD-720-4 White P66
—
LCDN300
(2)
SCS300
1-1/16
KC4-250 Yellow
(2)
CD-2001-250 Yellow P62
(2)
CD-920-250 Yellow P62
(2)
KC4-300 White (2)
CD-2001-300 White P66 (2)
CD-920-300 White P66
(2)
STD (1)
1/0 AWG 250 kcmil
(2)
STD (1)
STD (1)
2/0 AWG 300 kcmil
(2)
STD (1)
LCA350
LCAN350 LCD350
350 kcmil
1-1/2
CD-720-5 Red P71
—
LCDN350
(2)
SCS350
1-1/8
LCA400
LCAN400 LCD400
400 kcmil
1-9/16
CD-720-6 Blue P76
—
LCDN400
(2)
SCS400
1-3/16
CD-2001-350
CD-920-350
—
Red P71
Red P71
(2)
(2)
CD-2001-400
CD-920-400
—
Blue P76
Blue P76
(3)
(2)
STD (1)
3/0 AWG 350 kcmil
(2)
STD (1)
STD (1)
4/0 AWG 400 kcmil
(2)
STD (1)
LCA500
LCAN500 LCD500
500 kcmil
1-13/16
CD-720-7 Brown P87
—
LCDN500
(2)
SCS500
1-3/8
LCA600
LCAN600 LCD600
600 kcmil
1-13/16
—
—
LCDN600
SCS600
1-3/8
CD-2001-500
CD-920-500
—
Brown P87
Brown P87
(3)
(2)
***KC22-600B
CD-920-600
—
Green
Green P94
(2)
(2)
STD (1)
4/0 AWG 500 kcmil
(2)
STD (1)
STD
250 600 kcmil
STD
(1)
(2)
(1)
LCA750
LCAN750 LCD750
750 kcmil
1-15/16
—
—
—
LCDN750
SCS750
1-5/8
CD920-750
—
CD-940-750 Black P106
(2)
STD (1)
500 750 kcmil (2)
—
LCA1000 LCD1000
1000 kcmil
1-15/16
—
—
—
SCS1000
1-7/8
CD-940-1000
—
White P125
—
(2)
—
—
The crimp die pockets are integrated into the tool frame. Half width dies. CD-920 dies can be used with CT-940CH and CT-2940 tools with die adapter. CD-940 dies to be used exclusively with CT-940CH series and CT-2940 series tools. Maximum size: 500 kcmil lugs and 250 kcmil splices. Maximum size: 250 kcmil lugs and splices. No extended wire range. Maximum size: 600 kcmil lugs and splices. Rotate gauge selector to the indicated gauge setting ***KC22-600B crimp die for use with CT-3001/ST and CT-3001/CCP series tools.
A CT-2001, CT-2001/L, CT-2001/LE, CT-2002, CT-2002/L, CT-3001, CT-3001/E, CT-3001/ST, CT-3001/STINT, CT-3001/STUK, CT-3001/STAUS, CT-3001/TO, CT-3001/CCP, CT-3001/CCPINT, CT-3001/CCPUK, CT-3001/CCPAUS, CT-3001/CCPTO
B
CT-920, CT-920/CV, CT-920CH, CT-920CH/CV, CT-920CH/CCP, CT-930, CT-930CH, CT- 930LPCH, CT-940CH, CT-2920, CT-2920/CCP, CT-2920/CCPINT, CT-2920/CCPUK, CT-2920/CCPAUS, CT-2920/CCPTO, CT-2930, CT-2930/L, CT2930/LE, CT-2931, CT-2931/ST, CT-2931/STINT, CT-2931/STUK, CT-2931/STAUS, CT-2931/TO, CT-2931/STCV, CT-2931/STCVINT, CT-2931/STCVUK, CT-2931/STCVAUS, CT-2931/CVTO, CT-2940, CT-2940/L, CT-2940/LE, CT-2940/ST, CT-2940/STINT, CT-2940/STUK, CT-2940/STAUS, CT-2940/TO
C CT-980, CT-980CH, CT-980LPCH, CT-2950, CT-2980, CT-2980/L, CT-2980/LE, CT-2980/ST, CT-2980/STINT, CT-2980/STUK, CT-2980/STAUS, CT-2980/TO, CT-2981.
For Instructions in Local Languages and Technical Support:
techsupport@panduit.com
www.panduit.com Page 4 of 4
E-mail: cs@panduit.com
Phone: 800-777-3300
Rev 11
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