Airmax Remote Manifold Kit Installation Guide

June 6, 2024
Airmax

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Remote
Manifold Kit
Airmax Remote Manifold Kit-

**INSTALLATION INSTRUCTIONS

**

  • 2-Port Remote Manifold Kit
    (Item #600192) for SW20, SW20HP & PS20

  • 3-Port Remote Manifold Kit
    (Item #600190) for PS30

  • 4-Port Remote Manifold Kit
    (Item #600194) for SW40, SW40HP & PS40

  • 4-Port Remote Manifold Kit
    (Item #600193) for LS40

  • 6-Port Remote Manifold Kit
    (Item #600191) for LS60

  • 8-Port Remote Manifold Kit
    (Item #600247) for PS80 (Two 4-Port PS40 kits)

For use with any Airmax® Aeration System located away from the pond’s edge.

Airmax Remote Manifold Kit-1

IMPORTANT INFORMATION:

Please read these instructions thoroughly before use. Failure to follow instructions may result in equipment damage or failure, losses, injury, or death.

WARNING:
To reduce the risk of electric shock or injury:

  • ALWAYS unplug the compressor from power source and remove pressure from airlines before installing, removing or servicing the Remote Manifold Kit.

IMPORTANT: Airmax® is not responsible for equipment damage or failure, losses, injury, or death resulting from failure to follow safety precautions, misuse, or abuse of equipment.

PRODUCT CONTENTS

Airmax Remote Manifold Kit-PRODUCT

What’s Included:
A Junction Box
B Remote Manifold (2-Port Shown)
C Remote Manifold Fitting Kit (Fittings may vary depending on the kit purchased)

See Video Instructions of the Remote Manifold Kit installation online at airmaxeco.com/RemoteManifoldKit

Tools Required: Tube Cutter or Utility Knife 5/16” Nut Driver or Flathead Screwdriver

Airmax Remote Manifold Kit-Tools

1Dig the Airline Trench
Dig a trench from the aeration cabinet to the edge of the pond. This trench should be at least 8” deep to protect the airline.

Airmax Remote Manifold Kit-Trench

2Place and Connect Airline in the Trench
Place a single run of 1” Direct Burial or PVC Pipe (sold separately) in the trench from the cabinet location to the pond’s edge.

Airmax Remote Manifold Kit-edge

3Connect Airline to the
Compressor Manifold
Attention: If you are installing a Deep Water Kit with your system, you will need to install the kit before proceeding.

Shallow Water Series™, Shallow Water HP Series™ & PondSeries™ Aeration Systems: Connect the corresponding fittings for either 1-inch Direct Burial or PVC Pipe and connect to one flex tube coming from the compressor manifold.

|
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LakeSeries™ Aeration Systems: Use the provided manifold to connect one female Cam-lock end from each compressor to the male Cam-lock end on the manifold and lock it into place. Connect the manifold to the 1” Direct Burial or PVC Pipe.| b541a674451b87ac62303cdedaff8ffaf924988106e9a8e2230a37f8377729e6

Be sure the valves on the compressor are open for the flex tubes that have been installed and turn the remaining valves
to the closed position.

4Install the Junction Valve Box
Select a location in line with the trench, near the pond’s edge, and place the Junction Valve Box with the single outside pointing to the compressor and the multi-outlet side pointing towards the pond. Using a shovel mark an area slightly larger than the Junction Valve Box. Dig the hole to a depth of 8”. Place the Junction Valve Box into the hole.

Airmax Remote Manifold Kit-2

5Connect the Remote Manifold to Direct
Burial or PVC Pipe Place the Remote Manifold into the Junction Valve Box. Attach the corresponding fitting for either 1” Direct Burial or PVC Pipe to the Remote Manifold and connect the airline.

Airmax Remote Manifold Kit-edge2

6Connect the Remote Manifold to the Diffuser Airline
For each port on the Remote Manifold, attach the corresponding fittings to the ball valves depending on the size of a weighted airline being used with your diffusers. Feed the weighted airline for each diffuser into the Junction Valve Box and connect it to the Remote Manifold, securing it with a hose clamp.

Airmax Remote Manifold Kit-edge3

7Level and Backfill the Junction Valve Box
Check to be sure the Junction Valve Box is level and flush with the ground’s surface, then backfill around the Junction Valve Box.

Airmax Remote Manifold Kit-edge4

8Fill the Junction Valve Box with Gravel
You may choose to fill the Junction Valve Box with small stone or gravel up to the outlet holes. This will help with drainage and keep the Remote Manifold clean.

Airmax Remote Manifold Kit-3

9Start the Aeration System and Adjust Airflow
Start the aeration system and adjust the airflow using the ball valves at the Remote Manifold.

Note: Diffusers placed farther away or in deeper water will require more airflow. It may take several minutes for changes in airflow to appear at the diffusers.

Airmax Remote Manifold Kit-7

10 Backfill Trench and Close Junction Valve Box
Installation is complete. Backfill the airline trench and place the lid on the Junction Valve Box.

REPLACEMENT PARTS:

DESCRIPTION PART #
A 6 Port Manifold 13.5″ Long 490339
4 Port Manifold 9.25″ Long” 490357
3 Port Manifold 7.5′ Long’ 490338
B 2″ Dial 30 PSI Pressure Gauge 1/4″ Back Mount 490268
C JunctionNalve Box valid 12″ x 17″ x 6″, with holes 490308
D 1/2″ Female x Male NPT Poly Micro Valve 490283
E 5/8″ x 1/2″ Barb x MPT 490144
3/8″ x 1/2″ Barb x MPT” 490226
F 1″ Galvanized Insert Barb x MPT 490433
G 1″ Stainless Hose Clamp 490229
H 1″ PVC Thread Adapter MPT x Slip 490251
3/4″x 1″ PVC Reducer Slip by MPT’ 490252
I 1″ VT Threaded HDPF Plug with 0-Ring 490280
1/2″ IIPT Threaded HOPE Plug with 0-Ring* 490289
_ J _1/2″ Galvanized Pipe Plug 490431
1/4″ Galvanized Pipe Plug’ 490430
1″ Galvanized Pipe Plug’ 490432
K 1″x 1/2″ Poly Reducer Nipple Black 490282
1″x 3/4″ Poly Reducer Nipple Black* 490291
L 1″ PVC Male Insert Barb x MPT 490198
M 1″ Brass Insert Barb x FPT 490284
N 1/2″ Adapter for Gator Lock 1/2″ MPT 490292

*Actual product not show, the sample of product shown on page 7.

Airmax Remote Manifold Kit-PARTS

PRODUCT WARRANTY:

All Remote Manifold Kits carry a 1-year warranty. Airmax® will repair or replace any kits found to be defective. This limited warranty is extended exclusively to the original purchaser and begins from the date of the original shipment. Abuse, misuse, or alterations of this product void all warranties. Please contact your local dealer to obtain a Return Merchandise Authorization (RMA) Number prior to returning any product. Failure to request an RMA number may result in delay or dismissal of your warranty claim.

THANK YOU FOR CHOOSING:
Airmax®, Inc.
Safe, Simple Solutions™
P.O. Box 38
Romeo, MI 48065
866-424-7629
www.airmaxeco.com

airmaxeco.com | 866-424-7629 | P.O.Box 38 | Romeo, MI 48065

References

Read User Manual Online (PDF format)

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