Airmax Remote Manifold Kit Installation Guide
- June 6, 2024
- Airmax
Table of Contents
Remote
Manifold Kit
**INSTALLATION INSTRUCTIONS
**
-
2-Port Remote Manifold Kit
(Item #600192) for SW20, SW20HP & PS20 -
3-Port Remote Manifold Kit
(Item #600190) for PS30 -
4-Port Remote Manifold Kit
(Item #600194) for SW40, SW40HP & PS40 -
4-Port Remote Manifold Kit
(Item #600193) for LS40 -
6-Port Remote Manifold Kit
(Item #600191) for LS60 -
8-Port Remote Manifold Kit
(Item #600247) for PS80 (Two 4-Port PS40 kits)
For use with any Airmax® Aeration System located away from the pond’s edge.
IMPORTANT INFORMATION:
Please read these instructions thoroughly before use. Failure to follow instructions may result in equipment damage or failure, losses, injury, or death.
WARNING:
To reduce the risk of electric shock or injury:
- ALWAYS unplug the compressor from power source and remove pressure from airlines before installing, removing or servicing the Remote Manifold Kit.
IMPORTANT: Airmax® is not responsible for equipment damage or failure, losses, injury, or death resulting from failure to follow safety precautions, misuse, or abuse of equipment.
PRODUCT CONTENTS
What’s Included:
A Junction Box
B Remote Manifold (2-Port Shown)
C Remote Manifold Fitting Kit (Fittings may vary depending on the kit
purchased)
See Video Instructions of the Remote Manifold Kit installation online at airmaxeco.com/RemoteManifoldKit
Tools Required: Tube Cutter or Utility Knife 5/16” Nut Driver or Flathead Screwdriver
1Dig the Airline Trench
Dig a trench from the aeration cabinet to the edge of the pond. This trench
should be at least 8” deep to protect the airline.
2Place and Connect Airline in the Trench
Place a single run of 1” Direct Burial or PVC Pipe (sold separately) in the
trench from the cabinet location to the pond’s edge.
3Connect Airline to the
Compressor Manifold
Attention: If you are installing a Deep Water Kit with your system, you
will need to install the kit before proceeding.
Shallow Water Series™, Shallow Water HP Series™ & PondSeries™ Aeration Systems: Connect the corresponding fittings for either 1-inch Direct Burial or PVC Pipe and connect to one flex tube coming from the compressor manifold.
|
---|---
LakeSeries™ Aeration Systems: Use the provided manifold to connect one
female Cam-lock end from each compressor to the male Cam-lock end on the
manifold and lock it into place. Connect the manifold to the 1” Direct Burial
or PVC Pipe.|
Be sure the valves on the compressor are open for the flex tubes that have
been installed and turn the remaining valves
to the closed position.
4Install the Junction Valve Box
Select a location in line with the trench, near the pond’s edge, and place the
Junction Valve Box with the single outside pointing to the compressor and the
multi-outlet side pointing towards the pond. Using a shovel mark an area
slightly larger than the Junction Valve Box. Dig the hole to a depth of 8”.
Place the Junction Valve Box into the hole.
5Connect the Remote Manifold to Direct
Burial or PVC Pipe Place the Remote Manifold into the Junction Valve Box.
Attach the corresponding fitting for either 1” Direct Burial or PVC Pipe to
the Remote Manifold and connect the airline.
6Connect the Remote Manifold to the Diffuser Airline
For each port on the Remote Manifold, attach the corresponding fittings to the
ball valves depending on the size of a weighted airline being used with your
diffusers. Feed the weighted airline for each diffuser into the Junction Valve
Box and connect it to the Remote Manifold, securing it with a hose clamp.
7Level and Backfill the Junction Valve Box
Check to be sure the Junction Valve Box is level and flush with the ground’s
surface, then backfill around the Junction Valve Box.
8Fill the Junction Valve Box with Gravel
You may choose to fill the Junction Valve Box with small stone or gravel up to
the outlet holes. This will help with drainage and keep the Remote Manifold
clean.
9Start the Aeration System and Adjust Airflow
Start the aeration system and adjust the airflow using the ball valves at the
Remote Manifold.
Note: Diffusers placed farther away or in deeper water will require more airflow. It may take several minutes for changes in airflow to appear at the diffusers.
10 Backfill Trench and Close Junction Valve Box
Installation is complete. Backfill the airline trench and place the lid on the
Junction Valve Box.
REPLACEMENT PARTS:
DESCRIPTION | PART # |
---|---|
A 6 Port Manifold 13.5″ Long | 490339 |
4 Port Manifold 9.25″ Long” | 490357 |
3 Port Manifold 7.5′ Long’ | 490338 |
B 2″ Dial 30 PSI Pressure Gauge 1/4″ Back Mount | 490268 |
C JunctionNalve Box valid 12″ x 17″ x 6″, with holes | 490308 |
D 1/2″ Female x Male NPT Poly Micro Valve | 490283 |
E 5/8″ x 1/2″ Barb x MPT | 490144 |
3/8″ x 1/2″ Barb x MPT” | 490226 |
F 1″ Galvanized Insert Barb x MPT | 490433 |
G 1″ Stainless Hose Clamp | 490229 |
H 1″ PVC Thread Adapter MPT x Slip | 490251 |
3/4″x 1″ PVC Reducer Slip by MPT’ | 490252 |
I 1″ VT Threaded HDPF Plug with 0-Ring | 490280 |
1/2″ IIPT Threaded HOPE Plug with 0-Ring* | 490289 |
_ J _1/2″ Galvanized Pipe Plug | 490431 |
1/4″ Galvanized Pipe Plug’ | 490430 |
1″ Galvanized Pipe Plug’ | 490432 |
K 1″x 1/2″ Poly Reducer Nipple Black | 490282 |
1″x 3/4″ Poly Reducer Nipple Black* | 490291 |
L 1″ PVC Male Insert Barb x MPT | 490198 |
M 1″ Brass Insert Barb x FPT | 490284 |
N 1/2″ Adapter for Gator Lock 1/2″ MPT | 490292 |
*Actual product not show, the sample of product shown on page 7.
PRODUCT WARRANTY:
All Remote Manifold Kits carry a 1-year warranty. Airmax® will repair or replace any kits found to be defective. This limited warranty is extended exclusively to the original purchaser and begins from the date of the original shipment. Abuse, misuse, or alterations of this product void all warranties. Please contact your local dealer to obtain a Return Merchandise Authorization (RMA) Number prior to returning any product. Failure to request an RMA number may result in delay or dismissal of your warranty claim.
THANK YOU FOR CHOOSING:
Airmax®, Inc.
Safe, Simple Solutions™
P.O. Box 38
Romeo, MI 48065
866-424-7629
www.airmaxeco.com
airmaxeco.com | 866-424-7629 | P.O.Box 38 | Romeo, MI 48065
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>