BACKYARD Big Brutus Swingset 1952050B Instruction Manual

Big Brutus Swingset 1952050B

BIG BRUTUS SWINGSET
Model # 1952050B Owner’s Manual & Assembly Instructions

MANUFACTURED BY: Backyard Discovery 3305 Airport Drive Pittsburg, KS 66762 800-856-4445

average 2 person assembly time
assembly time may vary based on skill level
For the most up to date assembly manual, to register your set, or to order replacement parts please visit
www.backyarddiscovery.com
SAVE THIS ASSEMBLY MANUAL FOR FUTURE REFERENCE IN THE EVENT THAT YOU NEED TO ORDER REPLACEMENT PARTS.
Made in China | INS-1952050B-B-BIG BRUTUS-ENG 12/09/2020

INSTALLATION SERVICES
AVAILABLE!*
Need a helping hand?
Let our team of professionals handle the installation for you!

*Installation services are only available to U.S. customers.

With Go Con gure, we bring you 18 years of experience right to your doorstep. We service a wide array of indoor and outdoor recreation products that most consumers
don’t have the time or ability to deliver & install themselves.
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Visit www.goconfigure.com for more info!

*Installation services are only available to U.S. customers.
2

Owner’s Manual

Please Read This Before Starting Assembly

MISSING A PART?
CALL US BEFORE GOING
BACK TO THE STORE
The store where you made your purchase does not stock parts for this item.
If you have assembly questions or you are missing or have damaged parts, please call
1-800-856-4445 you can also visit www.backyarddiscovery.com or e-mail customerservice@backyarddiscovery.com
Please have the following information ready when you make your call:
· Model Number of the product located on the front of the assembly manual · Description of the part from the parts list
· Read entire assembly manual, paying special attention to the important tips and safety information. · Ensure there are no missing pieces by first separating and identifying all parts. · Make sure to check packing material for small parts that may have fallen out during shipment. · Structures are not intended for public use. The Company does not warranty any of its residential structures
subjected to commercial use such as: Daycare, Preschool, Nursery School, Recreational Park, or any similar Commercial Application. · This manual contains helpful information concerning assembly preparation, installation procedure and required maintenance. · Always keep safety in mind as your structure is being built. · Keep these instructions for future reference.
3

Owner’s Manual

Limited Warranty

Please read entire booklet completely before beginning the assembly process Please retain these instructions and your receipt for future reference. Keep them in a safe place where you can refer to them as needed.
In order to provide you with the most efficient service, it is required that you provide us with the part numbers when ordering parts.
For Your Records: Please take time and fill out the information below. This information will be needed for warranty issues.

Where Purchased: Date of Purchase: Installation Date:
Installed by: Tracking Number:

Tracking number Vertical ID Plate

Tracking Number Reference Label Tracking ID number on the carton and on the bottom of the vertical ID plate are included for tracking purposes associated with warranty claims.

This Limited Warranty by Backyard Discovery applies to products manufactured under the Backyard Discovery brand or its other brands including but not limited to Backyard Botanical, Adventure Playsets, and Leisure Time Products.
Backyard Discovery warrants that this product is free from defect in materials and workmanship for a period of one (1) year from the original date of purchase. This one (1) year warranty covers all parts including wood, hardware, and accessories. All wood carries a five (5) year pro-rated warranty against rot and decay. Refer to the schedule below for charges associated with replacement of parts under this Limited Warranty. In addition, Backyard Discovery will replace any parts within the first 30 days from date of purchase found to be missing from or damaged in the original packaging.
This warranty applies to the original owner and registrant and is non- transferable. Regular maintenance is required to assure maximum life and performance of this product. Failure by the owner to maintain the product according to the maintenance requirements may void this warranty. Maintenance guidelines are provided in the Owner’s Manual.
This Limited Warranty does not cover:
· Labor for any inspection · Labor for replacement of any defective item(s) · Incidental or consequential damages · Cosmetic defects which do not affect performance or integrity of a part or the entire product · Vandalism, improper use, failure due to loading or use beyond the capacities stated in the applicable Assembly Manual. · Acts of nature including but not limited to wind, storms, hail, floods, excessive water exposure · Improper installation including but not limited to installation on uneven, unlevel, or soft ground · Minor twisting, warping, checking, or any other natural occurring properties of wood that do not affect performance or integrity
Backyard Discovery products have been designed for safety and quality. Any modifications made to the original product could damage the structural integrity of the unit leading to failure and possible injury. Modification voids any and all warranties and Backyard Discovery assumes no liability for any modified products or consequences resulting from failure of a modified product.
This product is warranted for RESIDENTIAL USE ONLY. Under no circumstance should a Backyard Discovery product be used in public settings. Such use may lead to product failure and potential injury. Any and all public use will void this warranty. Backyard Discovery disclaims all other representations and warranties of any kind, express or implied.

Pro Rated Part Replacement Schedule

Product Age All Parts 0-30 days from date of purchase 31 days to 1 year

Customer Pays
$0 and free shipping $0 + S&H

Wood Rot and Decay Only 1 year 2 year 3 year 4 year 5 year Over 5 years

$0 and free shipping 20% + S&H 40% + S&H 60% + S&H 80% + S&H 100% + S&H

4

Owner’s Manual

Operating Instructions and Safety Warnings

NOTE:
Your Children’s Safety Is Our #1 Concern!
Observe the following statements and warnings to reduce the likelihood of serious or fatal injury. Please review these safety rules regularly with your children.

WARNING:
BURN HAZARD
· Pay special attention to plastic and metal surfaces as they may be hot enough to cause burns.
· Always check the temperature of the product before letting your children play on it.
· Remember that the product may cause burns if left in direct sunlight.
· Always be aware of the sun and weather conditions, and do not assume that the equipment is safe because the air temperature is not very high.

· Children MUST NOT use this playcenter until unit has been completely assembled and inspected by an adult to ensure

· Instruct children to LOOK before they slide to make sure no one is at the bottom.

set has been properly installed and anchored.

· DO NOT allow children to run up a slide, as this increases their

· Equipment is recommended for use by children 3 to 10 years

chances of falling.

of age.

· DRESS CHILDREN APPROPRIATELY. (Examples would include

· This Playcenter is designed for a specific number of occupants

wearing well-fitting shoes and the avoidance of ponchos,

whose combined weight should not exceed the designated

scarfs, and other loose-fitting clothing that is potentially

weight on the elevatedfloor or the swing area. The total unit

hazardous while using equipment).

capacity is outlined in the Basic Setup Dimensions section of

instruction manual. The maximum fall height and

· DO NOT allow children to climb when the equipment is wet.

recommended play area is also available in the Basic Setup

Dimensions section of the manual.

· Children should NEVER jump from a fort deck. They should

always use the ladder, ramp or slide.

· On-site, continuous adult supervision is REQUIRED. MOST

SERIOUS INJURIES AND DEATHS ON PLAYGROUND EQUIPMENT · Children should NEVER be allowed to crawl or walk across the

HAVE OCCURRED WHILE CHILDREN WERE UNSUPERVISED!

top of monkey bars.

· DO NOT allow children to walk close to, in front of, behind, or · DO NOT allow children to crawl on top of a fort roof.

between moving swings or other moving playground

equipment.

· Verify that any suspended climbing ropes, chain, or cable are

secured at both ends and that they cannot be looped back on

· DO NOT let children stand on swings.

themselves as to create an entanglement hazard.

· Children should NOT twist the chains and ropes and should · DO NOT let children attach items to the playground

not loop them over the top support bar, this could reduce the

equipment that arenot specifically designed for use with the

strength of the chain or rope.

equipment. Items such as, but not limited to, jump ropes,

clothesline, pet leashes, cables and chain can cause a

· DO NOT let children push empty seats. The seat could hit

strangulation hazard.

them and cause serious injury.

· Children should NEVER wrap their legs around swing chain.

· Instruct and teach children to sit in the center of the swings

with their full weight on the seats.

· DO NOT allow children to slide down the swing chain.

· DO NOT allow children to use the equipment in a manner other than intended.

· Instruct children to remove their bike or other sports helmet before playing on playground equipment.

· Instruct children NOT to get off equipment while it is in motion.
· Instruct children to ALWAYS go down slides feetfirst. Never slideheadfirst.

· NEVER add extra length to chain or rope. The chains or ropes provided are the maximum length designed for the swinging element(s).

Modifications
· Modifications made by the consumer to the original activity toy shall be carried out according to the instructions of the manufacturer. In particular, instructions shall be provided with kit/accessory about the installation of rope/nets concerning the minimum diameter, the need for fixation at both ends, overall length, and positioning in relation to other structures.

5

Owner’s Manual

Please Read This Before Starting Assembly

Positioning Your Playcenter

Suggested Playground Surfacing

· The playcenter is designed to be installed on a level surface by an adult with an adult helper. Place in a flat area of your yard to minimize ground preparation.

· Do not install home playground equipment over concrete, asphalt, packed earth, grass, carpet, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user.

· Choose a level location for the equipment. This can · Do not install loose fill surfacing over hard surfaces

reduce the likelihood of the play set tipping over and

such as concrete or asphalt.

loose-fill surfacing material washing away during

heavy rains.

· Shredded bark mulch, wood chips, fine sand and fine

· Place the equipment not less than 6′-7″ (2.0 m) from

gravel, are added as shock absorbing materials after assembly. If used properly these materials can absorb

any structure or obstruction such as a fence, garage,

some of the impact of a child’s fall.

house, overhanging branches, laundry lines, or

electrical wires.

·

6A’-ll7s”u(r2f.a0cme m) faeteetriianl

should extend a minimum of all directions around the play

area.

· Provide enough room so that the children can use the

equipment safely. For example, for structures with

· Do not apply playground surfacing until after the unit

multiple play activities, a slide should not exit in front

is completely constructed. Playset should not be built

of a swing.

on top of surfacing.

· It is a good idea to place your playcenter in an area that is convenient for adults to watch children at play.
· Create a site free of obstacles that could cause injuries ­ such as low overhanging tree branches, overhead wires, tree stumps and/or roots, large rocks, bricks and concrete. Additional suggestions in the Suggested Playground Surfacing Section.

· Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging.
· Installations of rubber tiles or poured-in-place surfaces (other than loose- fill materials) generally require a professional and are not “do-it-yourself ” projects.

· Do not build your playset on top of surfacing material. · Locate bare metal platforms and slides out of direct
sunlight to reduce the likelihood of serious burns. A slide that faces north will receive the least direct sunlight. · Separate active and quiet activities from each other. For example, locate sandboxes away from swings or use a guardrail or barrier to separate the sandbox from the movement of the swings.

· Shall use Playground Surfacing Materials (other than loose-fill material) which comply with the safety standard ASTM F1292 Standard Specification of Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment.
· tAipnpcihnogrshashzaarlldbs.e placed as instructed to reduce

The following chart explains the fall height in feet from which a life threatening head injury would not be expected
Critical Heights in feet (m) of Tested Materials

Material

Uncompressed Depth

Compressed Depth

6″ (152mm)

9″ (228mm)

12″ (304mm)

to 9″ (228mm)

Wood Chips

7′ (2.13m)

10-12′ (3.0-3.6m) 11′ (3.35m)

10′ (3.05m)

Double-Shredded Bark Mulch

6′ (1.83m)

10-12′ (3.0-3.6m) 11′ (3.35m)

7′ (2.13m)

Engineered Wood Fibers

6′ (1.83m)

7′ (2.13m)

12′ (3.66m)

6′ (1.83m)

Fine Sand

5′ (1.52m)

5′ (1.52m)

9′ (2.74m)

5′ (1.52m)

Coarse Sand

5′ (1.52m)

5′ (1.52m)

6′ (1.83m)

4′ (1.22m)

Fine Gravel

5′ (1.52m)

7′ (2.13m)

10′ (3.05m)

6′ (1.83m)

Medium Gravel

5′ (1.52m)

5′ (1.52m)

6′ (1.83m)

5′ (1.52m)

Shredded Tires*

10-12′ (3.0-3.6m)

N/A

N/A

N/A

*This data is from tests conducted by independent testing laboratories on a 6-inch depth of uncompressed shredded tire samples produced by four manufacturers. The tests reported critical heights, which varied from 10 feet to greater than 12 feet. It is recommended that persons seeking to install shredded tires as a protective surface request test data from the supplier showing the critical height of the material when it was tested in accordance with ASTM F1292.

6

Owner’s Manual

Please Read This Before Starting Assembly

APPENDIX A

The following information is from the United States
Consumer Product Safety Commission’s Information Sheet for playground surfacing material; also see the following website for additional information: www.cpsc.gov
X3. SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9
X3.1 Select Protective Surfacing–One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock- absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292. There are different types of surfacing to choose from; whichever product you select, follow these guidelines:
X3.1.1 Loose-Fill Materials: X3.1.1.1 Maintain a minimum depth of 9 inches of loosefill materials such as wood mulch/chips, engineered wood fiber (EWF), or shredded/recycled rubber mulch for equipment up to 8 feet high; and 9 inches of sand or pea gravel for equipment up to 5 feet high. NOTE: An initial fill level of 12 inches will compress to about a 9-inch depth of surfacing overtime. The surfacing will also compact, displace, and settle, and should be periodically refilled to maintain at least a 9-inch depth. X3.1.2 Use a minimum of 6 inches of protective surfacing for play equipment less than 4 feet in height. If maintained properly, this should be adequate. (At depths less than 6 inches, the protective material is too easily displaced or compacted.)
NOTE: Do not install home playground equipment over concrete, asphalt, or any other hard surface. A fall onto a hard surface can result in serious injury to the equipment user. Grass and dirt are not considered protective surfacing because wear and environmental factors can reduce their shock absorbing effectiveness. Carpeting and thin mats are generally not adequate protective surfacing. Ground level equipment such as a sandbox, activity wall, playhouse or other equipment that has no elevated play surface ­ does not need any protective surfacing.
X3.1.3 Use containment, such as digging out around the perimeter and/or lining the perimeter with landscape edging. Don’t forget to account for water drainage.
X3.1.3.1 Check and maintain the depth of the loosefill surfacing material. To maintain the right amount of loose-fill materials, mark the correct level on play equipment support posts. That way you can easily see when to replenish and/or redistribute the surfacing.

X3.1.3.2 Do not install loose-fill surfacing over hard surfaces such as concrete or asphalt.
X3.1.4 Poured-In-Place Surfaces or Pre-Manufactured Rubber Tiles — You may be interested in using surfacing other than loose-fill materials ­ like rubber tiles or poured-in-place surfaces.
X3.1.4.1 Installations of these surfaces generally require a professional and are not “do-it-yourself ” projects.
X3.1.4.2 Review surface specification before purchasing this type of surfacing. Ask the installer/manufacturer for a report showing that the product has been tested to the following safety standard: ASTM F 1292 Standard Specification for Impact Attenuation of Surfacing Materials within the Use Zone of Playground Equipment. This report should show the specific height for which the surface is intended to protect against serious head injury. This height should be equal to or greater than the fall height ­ vertical distance between a designated play surface (elevated surface for standing, sitting, or climbing) and the protective surfacing below ­ of your play equipment
X3.1.4.3 Check the protective surfacing frequently for wear. X3.1.5 Placement — Proper placement and maintenance of protective surfacing is essential. Be sure to: X3.1.5.1 Extend surfacing at least 6 feet from the equipment in all directions. X3.1.5.2 For to-fro swings, extend protective surfacing in front of and behind the swing to a distance equal to twice the height of the top bar from which the swing is suspended.
9This information has been extracted from the CPSC publications “Playground Surfacing — Technical Information Guide” and “Handbook for Public Playground Safety.” Copies of these reports can be obtained by sending a postcard to the: O ce of Public Affairs, U.S. Consumer Product Safety Commission, Washington, D.C., 20207 or call the toll-free hotline: 1-800-638-2772.
The American Society for Testing and Materials takes no position respecting the validity of any parent right asserted in connection with any item mentioned in this standard. Users of this standard are expressly advised that determination of the validity of any such parent rights, and the risk of infringement of such rights, are entirely their own responsibility.
The standard is subject to revision at any time by the responsible technical committee and must be reviewed every five years and if not revised, either approved or withdrawn. Your comments are invited either for revision of this standard or for additional standards and should be addressed to ASTM Headquarters. Your comments will receive careful consideration at a meeting of the responsible technical committee, which you may attend. If you feel that your comments have not received a fair hearing you should make your views known to the ASTM Committee on Standards. 100 Barr Harbor Drive, West Conshohocken, PA 19428.

7

Owner’s Manual

Instructions for Proper Maintenance

IT IS IMPORTANT TO CHECK AND TIGHTEN ALL HARDWARE AT THE BEGINNING AND DURING THE SEASON AS THEY MAY LOOSEN DUE TO WOOD EXPANSION AND CONTRACTION.

At the beginning of each play season

Additional Maintenance

· Tighten all hardware.

· Check the swing beam and hardware every two

· Lubricate all metallic moving parts per manufacturer’s

weeks due to wood expansion and contraction. It is

instructions.

particularly important that this procedure be followed

· Check all protective coverings on bolts, pipes, edges,

at the beginning of each season.

and corners. Replace if they are loose, cracked, or

· Inspect wood parts monthly. The grain of the wood

missing.

sometimes will lift in the dry season causing splinters

· Check all moving parts including swing seats,

to appear. Light sand may be necessary to maintain a

ropes, cables, and chains for wear, rust, or other

safe playing environment. Treat your playset with stain

deterioration. Replace as needed.

regularly, to help prevent severe checking/splitting and

· Check metal parts for rust. If found, sand and

other weather damage.

repaint using a non lead-based paint meeting the

· A waterborne transparent stain has been applied to

requirements of 16 CFR 1303.

your playset. This is done for color only. Once or twice

· Check all wood members for deterioration

a year, depending on your climate conditions, you must

and splinters. Sand down splinters and replace

apply some type of protection (sealant) to the wood

deteriorating wood members.

of your unit. Prior to the application of sealant, lightly

· Reinstall any plastic parts, such as swing seats or any

sand any “rough” spots on your playset. Please note this

other items that were removed for the cold season.

is a requirement of your warranty.

· Rake and check depth of loose fill protective surfacing

· Assembling and maintaining the playset on a level

materials to prevent compaction and to maintain

location is very important. As your children play, your

appropriate depth. Replace as necessary.

playset will slowly dig its way into the soil, and it is very

Twice a month during play season

important that it settles evenly. Make sure the playset is level and true one each year or at the beginning of each

play season.

· Tighten all hardware.

· Check all protective coverings on bolts, pipes, edges, & corners. Replace if they are loose, cracked, or missing.
· Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

Disposal Instructions
When the Playcenter use is no longer desired, it should be disassembled and disposed of in such a way that no unreasonable hazards will exist at the

Once a month during play season.

time the unit is discarded.

· Lubricate all metallic moving parts per manufacturer’s

Third Party Assembly

instructions. · Check all moving parts including swing seats,
ropes, cables, and chains for wear, rust, or other deterioration. Replace as needed.
At the end of each season or when the temperature drops below 32° F

· Customer may, in their sole discretion, elect to use a third party person or service to assemble this product. Backyard Discovery assumes no responsibility or liability for any charge incurred by the Customer for any assembly services’. Please see our warranty for more information about damaged and missing part replacement coverage. Backyard Discovery will not reimburse Customer for the price of parts purchased

· Remove plastic swing seats and other items as specified by the manufacturer and take indoors or do not use.
· Rake and check depth of loose fill protective surfacing materials to prevent compaction and to maintain appropriate depth. Replace as necessary.

· Modifications made by the consumer to the original activity toy shall be carried out according to the instructions of the manufacturer. In particular, instructions shall be provided with kit/accessory about the installation of rope/nets concerning the minimum diameter, the need for fixation ends, overall length, and positioning in relation to other at both structures.

OWNERS SHALL BE RESPONSIBLE FOR MAINTAINING THE LEGIBILITY OF THE WARNING LABELS

8

Owner’s Manual
Protrusion Hazard
Incorrect

Assembly Tips
Correct

If you see exposed threads and your bolt protrudes beyond the T-Nut you may have over tightened the bolt or used incorrect hardware. If you’ve overtightened, remove the bolt and add washers to eliminate the protrusion.

1/8″

Proper Hardware Assembly

Bolt and T-Nut Assembly Tap T-nut into the provided hole. Insert your bolt through the lock washer and insert into the provided hole opposite from the T-Nut. Turn clockwise to thread into T-nut. Do not completely tighten until instructed.

BOLT

T-NUT

LOCK WASHER

Bolt and Barrel Nut Assembly Insert barrel nut through the lock washer and press the pair through the provided hole. Insert your bolt through the second lock washer and insert the pair into the provided hole opposite from the barrel nut. Turn clockwise to thread into the barrel nut. Do not completely tighten until instructed.

BOLT

BARREL NUT LOCK WASHER

LOCK WASHER

Lag Assembly Normally there will be a pre-drilled pilot hole on assemblies that require a Lag Screw. If there is no pilot hole, line up the two boards as they are to be attached and use the factory drilled hole as a guide to drill another pilot hole into the adjoining board. This will keep the wood from splitting. Only a lock washer is required for steps with Lag Screws.
9

LAG SCREW LOCK WASHER

Owner’s Manual

Assembly Tips

ASSEMBLY TIP:
Keep an eye out for these boxes which will contain helpful pictures and information making the assembly process as quick and painless as possible.

NUT BARREL H100545

SCREW H100695

T-NUT H100699

Sorting Hardware

WASHER FLAT H100706

BOLT HEX H100716

BOLT H100718

SCREW PWH H100742

To help with assembly we recommend sorting your hardware bags with the seven digit alpha-numeric number printed on the bags or by hardware type (i.e. bolts, nuts, etc.). Organizing your hardware will make assembly easier.

Hardware Identification

Hardware bags are printed with a seven digit alpha-numeric part number. During assembly you only need to reference the last three digits of the part number as noted in each step. This will make finding the correct hardware easier.

378 BOLT WH
(x2) 5/16 x 1-3/4 – H100378

378(x2)

198(x2)

192(x2) 199(x2)

10

Owner’s Manual

Tools Required for Installation

11

Owner’s Manual Basic Setup Dimensions & Assembly Notes

Place the set on level ground, not less than 6′-7″ [2 m] from any structure or obstruction such as a fence, garage, house, overhanging branches, laundry lines, or electrical wires.
· While assembling unit, take time before and after each phase to make sure fort is level. If fort is not level, assembly will be difficult and improper assembly may result. Extra care must be taken to insure the fort is square.
· The safe play area refers to a zone extending 6′-7″ (2 m) beyond the play product on all sides, including the space above the play product.

SAFE PLAY AREA DIAGRAM

Ground Dimension
13.22 ft [4.0 m] x 9.59 ft [2.9 m]

26.39 ft [8.0 m]

Safe Play Area
26.39 ft [8.0 m] x 22.76 ft [6.9 m] x 16.13 ft [4.9 m]

13.22 ft [4.0 m]

22.76 ft [6.9 m]

6.58 ft [2.0 m]

9.59 ft [2.9 m]

SAFE PLAY HEIGHT: 16.13 ft [4.9 m] MAXIMUM FALL HEIGHT: 9.55 ft [2.9 m]

6.58 ft [2.0 m]

Safe Play Zone

9.31 ft [2.8 m]

Safe Play Height
6.58 ft [2.0 m] 16.13 ft [4.9 m] 9.55 ft [2.9 m]

General Information:
Your set has been designed and engineered for children only and for residential use only. A maximum of 150 lbs. per child is recommended for play activities designed for individual use. A maximum of 120 lbs. per child is recommended for play activities designed for multiple child use. A maximum of 9 children is recommended for this swing set.
12

Parts Identification

Hardware Components

H100366 BOLT WH WZ (x4) 5/16×4
H100811 BOLT CARRIAGE WZ (x8) 5/16×2 3/4
H100591 BOLT CARRIAGE WZ (x20) 5/16×2 1/2

H100818 BOLT HEX M12x50mm WZ (x6) M12x 50mm

H100499 NUT BARREL WH WZ

(x32)

5/16×7/8

H100819 LOCK NUT WZ

(x6)

M12

H100278 WASHER FLAT WZ

(x4)

5/16

A100041 TORX WRENCH

(x2)

T-40

A100042 TORX BIT

(x2)

T-40

13

Parts Identification

Accessories (Not to Scale)

A4M01013
(x4)

BOTTOM LEG

A4M01014
(x4)

MIDDLE LEG

A4M01015
(x4)

TOP LEG

A4M01293
(x1)

CENTER SWING BEAM

A4M01294
(x2)

SWING BEAM END

A4M01019
(x16)

METAL BRACKET GREY

A4M01020
(x8)

LEG CONNECTING TUBE

A4M01024
(x4)

METAL BRACKET GREEN

A4M01022
(x2)

TOP BEAM CONNECTING TUBE

A4M01018
(x2)

SIDE BAR

14

Parts Identification

Accessories (Not to Scale)

A6P00366
(x4)

SWING SET FOOT

A6P00375
(x1)

BYD TAG STICKER (SMALL)

A6P00435
(x1)

WARNING LABEL STICKER

A4M01044
(x6)

CARABINER SD

A4M00927
(x4)

QUICK LINK SD

A4M01040
(x6)

DUCTILE HANGER WITH INSERT WZ

A4M01041
(x4)

CHAIN GREEN 7mm x 2028 mm

A4M00508
(x1)

6′ TRAPEZE ASSEMBLY

A6P00362
(x2)

26″ HD BELT SWING

15

A100178
(x4)

AUGER GROUND STAKE

STEP 1

A4M01013
(x4)

BOTTOM LEG

A4M01014
(x4)

MIDDLE LEG

A4M01020
(x8)

LEG CONNECTING TUBE

H100591 BOLT CARRIAGE WZ (x12) 5/16×2 1/2
H100811 BOLT CARRIAGE WZ (x4) 5/16×2 3/4

A4M01015
(x4)

TOP LEG

A4M01019
(x16)

METAL BRACKET GREY

NOTE:
REPEAT THIS STEP 4 TIMES. TIP: PLACE CARRIAGE BOLT BEFORE NUT BARREL.

H100499 NUT BARREL WH WZ

(x16)

5/16×7/8

015 (x1)
TOP LEG
NOTE ORIENTATION:

591 (x1)
BOLT – 2 1/2
811 (x1)
BOLT – 2 3/4
DO NOT FULLY TIGHTEN BOLT AS IT WILL BE REMOVED IN A LATER STEP.
499 (x2)
NUT BARREL – 7/8

014 (x1)
MIDDLE LEG
020 (x2)
LEG CONNECTING TUBE
019 (x4)
METAL BRACKET GREY
013 (x1)
BOTTOM LEG

499 (x2)
NUT BARREL – 7/8

591 (x2)
BOLT – 2 1/2

NOTE ORIENTATION:
16

STEP 2

A4M01294 (x2)

SWING BEAM END

A4M01293 (x1)

CENTER SWING BEAM

H100811 BOLT CARRIAGE WZ (x4) 5/16×2 3/4

A4M01024 (x4)

METAL BRACKET GREEN

A4M01022 (x2)

TOP BEAM CONNECTING TUBE

H100818 BOLT HEX M12x50mm WZ (x6) M12x 50mm

A4M01044 (x6)

CARABINER SD

A6P00375 (x1)

BYD TAG STICKER (SMALL)

A4M01040 (x6)

DUCTILE HANGER WITH INSERT WZ

H100819 LOCK NUT WZ

(x6)

M12

H100499 NUT BARREL WH WZ

(x4)

5/16×7/8

NOTE:
ASSEMBLE SWING BEAM BY INSERTING CONNECTING TUBES INTO SWING BEAM TUBES & ALIGN THE HOLES AS YOU GO.

293 (x1)

MIDDLE TOP BEAM

294 (x2)
SWING TUBE, Y-SECTION
022 (x2)
TOP BEAM CONNECTING TUBE

NOTE:
ALIGN ALL HOLES AND ASSEMBLE USING THE METAL BRACKETS AS SHOWN. THEN CENTER & PLACE THE ID TAG IN THE APPROXIMATE LOCATION SHOWN BELOW.

811 (x4)
BOLT – 2 3/4

375 (x1)
BYD TAG STICKER (SMALL)

NOTE:
ATTACH CARABINER CLIPS TO DUCTILE HANGERS, THEN INSTALL & BOLT DUCTILE HANGERS AS SHOWN.

818 (x6)
BOLT – 50mm
819 (x6)
LOCK NUT – M12

024 (x4)
METAL BRACKET GREEN
499 (x4)
NUT BARREL – 7/8

040 (x6)
DUCTILE HANGER WITH INSERT WZ

044 (x6)
CARABINER SD

17

STEP 3

A4M01018
(x2)

SIDE BAR

A6P00435
(x1)

WARNING LABEL STICKER

H100591 BOLT CARRIAGE WZ (x8) 5/16×2 1/2

H100499 NUT BARREL WH WZ

(x8)

5/16×7/8

499 (x8)
NUT BARREL – 7/8

INSERT LEG ASSEMBLIES FROM STEP 1 (x4)

591 (x8)
BOLT – 2 1/2

018 (x1)
SIDE BAR

NOTE:
REMOVE ASSEMBLED HARDWARE SHOWN AND ATTACH BRACE TO LEGS THEN RE-ATTACH HARDWARE.

018 (x1)
SIDE BAR

435 (x1)
WARNING LABEL STICKER
PLACE WARNING STICKER CENTERED ON THE LEG IN THE APPROXIMATE LOCATION AS SHOWN.
18

REMOVE & REINSTALL (x4)

STEP 4

A6P00366
(x4)

SWING SET FOOT

A100178
(x4)

AUGER GROUND STAKE

H100366 BOLT WH WZ (x4) 5/16×4

H100499 NUT BARREL WH WZ

(x4)

5/16×7/8

H100278 WASHER FLAT WZ

(x4)

5/16

178 (x4)
AUGER GROUND STAKE

499 (x4)
NUT BARREL – 7/8
278 (x4)
WASHER FLAT – 5/16
366 (x4)
BOLT – 4
NOTE HOLE ORIENTATION
366 (x4)
SWING SET FOOT
19

STEP 5

A4M01041
(x4)

CHAIN GREEN 7mm x 2028 mm

A4M00508
(x1)

6′ TRAPEZE ASSEMBLY

A6P00362
(x2)

26″ HD BELT SWING

041 (x4)
CHAIN GREEN 7mm x 2028 mm

A4M00927
(x4)

QUICK LINK SD

TIGHTEN QUICK LINK

INSERT CHAIN INTO QUICK LINK

927 (x4)
QUICK LINK SD
362 (x2)
26″ HD BELT SWING

508 (x1) 6′ TRAPEZE ASSEMBLY

20

References

• Backyard Discovery - Outdoor Home Decor and Furniture
• CPSC.gov
• Go Configure – Your dreams assembled

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