SW-MOTECH STP.11.590.10501-B Crush Pads Instruction Manual
- June 3, 2024
- SW-MOTECH
Table of Contents
STP.11.590.10501-B Crush Pads
STP.11.590.80501/B
STP.00.590.10001/B
Instruction Manual
MOUNTING INSTRUCTIONS
READ AND SAVE THESE MOUNTING INSTRUCTIONS
Crash pad holder
Thank you for choosing this premium product from SW-MOTECH. Please carefully
read and understand all instructions, safety messages and warnings in this
mounting instructions prior to installation and use of this product to avoid
injury.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Visit our webshop for additional information, such as
application charts and PDF mounting instructions. Any other documents that may
be required (e.g. ABE certifications), are also available for download at our
webshop. Keep these mounting instructions as reference.
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
SAFETY ALERT SYMBOL
This safety alert symbol is used throughout these mounting instructions to
warn of the possibility of death, bodily injury or other warnings. The words
DANGER, WARNING and CAUTION are used with this safety alert symbol to convey
important safety messages and information related to the installation and use
of this product. These words along with the safety alert symbol mean:
DANGER: Indicates a hazardous situation that, if not avoided, will result
in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury!
NOTICE: Important information, but not death or injury related [property
damage only]!
WARNING: The installation and/or maintenance of this product requires
advanced mechanical skills, the proper tools, and a thorough understanding of
tool use and torque specifications.
For your own safety, SW-MOTECH recommends having installation and/or
maintenance carried out by a qualified and certified motorcycle mechanic.
WARNING: Should you choose to self-install this product, carefully and
completely read all intallation and safety instructions before installation
and use, and follow all the directions and safety precautions given in the
mounting instructions to avoid serious injury or death. Also pay attention to
all relevant
information in the vehicle manual during intallation and use.
IF YOU DO NOT UNDERSTAND ANY PART OF THESE INSTRUCTIONS, OR NEED CLARIFICATION
OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT THIS PRODUCT WITHOUT CONTACTING SW-
MOTECH FOR ASSISTANCE.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included.
CAUTION: Make sure that your vehicle is parked safely and cannot fall
over. Turn off the engine and remove the ignition key. Let the engine/exhaust
cool off if necessary. Disconnect the vehicle battery when working on the
electrical system. Use appropriate tools and wear always safety glasses and
hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturer specifications or
replaced by parts and hardware delivered by SW-MOTECH.
WARNING: Secure all threads, unless otherwise specified, with medium
strong strength liquid thread locker. Torque specifications undefined by SW-
MOTECH must be obtained from the vehicle manufacturer or by a certified
motorcycle workshop!
FUNCTION CHECK: After installation also make sure that no moving parts
are obstructed, and function of the vehicle is not hindered in any way. Cables
and hoses must not rub and/or be pinched.
WARNING: Before starting to ride, perform a comprehensive check of all
functions. After the first 50 km and then at regular intervals, check the
tightening torque of all connections and the proper fit of the product.
Installed accessories can change driving behavior/stability of the vehicle.
PARTS LIST
READ AND SAVE THESE MOUNTING INS RUCTIONS
Step| No.| Item No. / Description a| Part| Quantity|
N-mc
---|---|---|---|---|---
5| (1)| STP.11.590.002| Mounting Bracket; left| 1/1|
| (2)| M10 x 110; DIN 912| Hexagon Socket Screw| 1/1| 46
(3)| 0 10,5; DIN 125| Washer| 1/4.|
(4)| 0 20 / 0 10,5 / h 46| Spacer; height 46 mm| 1 /1|
(5)| M10; DIN 6927| Lock Nut with Flange| 1 /3|
(6)| M10 x 50; DIN 912| Hexagon Socket Screw; fine thread| 1/4| OEM
(7)| 0 10,5; DIN 125| Washer| 1/1|
(8)| 025/010,5/h 17| Spacer; height 17 mm| 1/1|
6| (9)| STP.00.590.007| Adapter Plate| 1 /2|
| (10)| M6 x 45; DIN 912| Hexagon Socket Screw| 2/4| 6
| | | |
8| (11)| STP.11.590.001| Mounting Bracket; right| 1/4|
| (12)| M10 x 100; DIN 912| Hexagon Socket Screw| 1/1| 46
9| (13)| 0 10,5; DIN 125| Washer| 1 /4|
.| (14)| 0 20 /0 10,5 /h 37| Spacer; height 37 mm| 1 n|
(15)| M10; DIN 6927| Lock Nut with Flange| 1/1|
(16)| M10 x 80; DIN 912| Hexagon Socket Screw| 1/4| 46
(17)| 0 10,5; DIN 125| Washer| 2/4|
(18)| 0 20 / 0 10,5 / h 30| Spacer; height 30 mm| 1/1|
(19)| M10; DIN 6927| Lock Nut with Flange| 1 /3|
(20)| STP.00.590.007| Adapter Plate| 1 /2|
(21)| M6 x 45; DIN 912
.| Hexagon Socket Screw| 2/4
.| 6
8.8| Coarse Thread ∅| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---|---
Steel. CL 8.8 N-m| 2,8| 5,5| 9,6| 23| 46| 79
10.9| Coarse Thread ∅| M4| M5| M6| M8| M10| M12
Stahl FK 10.9 / Steel CL 10.9 N-m| 4,1| 18,1| 14| 34| 67| 115
Note.All measurements in millimeters. The second number indicates the total quantity of the part in the delivery torquspifictions Use the torque defined by vehicle manufacturer The standard torque in this table can be seal0gag itis within the vehicle mufacturerg Specficetions
MOUNTING
READ AND SAVE THESE MOUNTING INSTRUCTIONS
Loosen the screws on the inside of the radiator fairings on both sides, then carefully remove the outer radiator fairings from the vehicle.
Disconnect the horn connectors on the left side of the vehicle.
Loosen the shown screws on both sides from the radiator.
Then remove the inner side fairings from the vehicle.
Loosen the shown screw and push the radiator a few degrees away from the
vehicle in the riding direction.
MOUNTING
READ AND SAVE THESE MOUNTING INSTRUCTIONS
NOTICE: the steps (4] to [9] show how to mount the crash pad holder on
the TRIUMPH Trident 660. The mounting is done in the same way on the TRIUMPH
Tiger 660.
WARNING: Always wear eye and hand protection!
WARNING: Always use the appropriate tools!
WARNING: Do not start mounting the right frame slider until you have
completed the installation of the left frame slider!
WARNING: Support the engine with a suitable jack!
Remove the original engine bolts and nut on the left side of the vehicle.
Attach the mounting bracket (1 I to the vehicle.
WARNING: Use liquid thread locker!
Tighten the screw (2] as specified. Tighten the screw (6] with the
manufacturers’ specified torque.
MOUNTING· READ AND SAVE THESE MOUNTING INSTRUCTIONS
Attach the adapter plate [9] to the mounting bracket [1).
NOTICE: Also refer to the mounting instructions of the SW-MOTECH frame
slider set [].
WARNING: Use liquid thread locker!
Tighten the screws as specified.
Remove the original engine bolts and nuts on the right side of the vehicle.
MOUNTING· READ AND SAVE THESE MOUNTING INSTRUCTIONS
Attach the mounting bracket (11 I to the vehicle.
WARNING: Use liquid thread locker!
Tighten the screws as specified.
Attach the adapter plate [20) to the mounting bracket (11).
NOTICE: Also refer to the mounting instructions of the SW-MOTECH frame
slider set [].
WARNING: Use liquid thread locker!
Tighten the screws as specified.
Move the radiator to its original position and reattach it.
Tighten the original screw (Orig.] with the manufacturers’ specified torque.
Reattach the inner radiator fairings on both sides of the radiator.
Tighten the original screws (Orig.] with the manufacturers’ specified torque
Reattach the outer radiator fairings on both sides of the radiator.
Tighten the original screws with the manufacturers’ specified torque
PRODUCT SPECIFIC INFORMATION
NOTICE: Observe the country-specific regulations concerning vehicle
registration/operation as well as T~V regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
Crash pad set
Thank you for choosing this premium product from SW-MOTECH. Please visit
our webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required (e.g. ABE
certifications), are also available for download at our webshop. Installation
and/or maintenance of this product require good technical understanding! For
your own safety SW-MOTECH recommends having installation and/or servicing
carried out by a specialist workshop! SW-MOTECH assumes no liability for
damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts (e.g. the chain) are in the original state of
maintenance. Installed accessories can change the driving behaviour and/or
stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included. Make sure that your vehicle is
parked
safely and cannot fall over. Turn off the engine and remove the ignition key.
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery
when working on the electrical system. Use appropriate tools. Have another
person to help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturers· specifications or
replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise
specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTECH must be obtained from the vehicle
manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and
connections previously removed are properly replaced. Also make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 50 km and then
at regular intervals, check the tightening torque of all screw connections and
the proper fit of the product.
PARTS LIST
Step| No.| Item No. / Description| Part| Quantity|
N-mc
---|---|---|---|---|---
1| (1)| STP.00.590.020L / R| Crash Pad; left / right| |
| | | | |
2| (2)| STP.00.590.021| Logo Insert| 2 /2|
| | | | |
| (3)| 3,0 x 16| Lenshead Screw, self-tapping| 2 /2| max. 1,2
8.8| Coarse Thread ∅| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---|---
Steel. CL 8.8 N-m| 2,8| 5,5| 9,6| 23| 46| 79
10.9| Coarse Thread ∅| M4| M5| M6| M8| M10| M12
Stahl FK 10.9 / Steel CL 10.9 N-m| 4,1| 18,1| 14| 34| 67| 115
MOUNTING
Step [h:] Attach the crash pads (1) on both sides to the adapter plates
of your SW-MOTECH slider set for frame, as described in the mounting
instructions of the slider set for frame
Step [2l Place the logo inserts (2l on both sides into the crash pads
Step [3] and attach them with the screws [3] Tighten the screws (3)
CAREFULLY by hand (max. 1,2 Nm!
SW-MOTECH GmbH & Co. KG
Ernteweg 7-10
35282 Rauschenberg
Germany
Tel./ phone+ 49 [0]6425 / 8168 – 050
Fax/ fax+ 49 [0]6425 / 8168- 10
info@sw-motech.com
www.sw-motech.com
Documents / Resources
| SW-
MOTECH STP.11.590.10501-B Crush
Pads
[pdf] Instruction Manual
STP.11.590.10501-B Crush Pads, STP.11.590.10501-B, Crush Pads, Pads
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