SW-MOTECH MSS.01.942.10000-B Engine Guard Instruction Manual
- June 3, 2024
- SW-MOTECH
Table of Contents
mounting instructions
MSS.01.942.10000/B
beinhaltet
MSS.01.942.10100/B
MSS.01.942.80000/B
Instruction Manual
MOUNTING INSTRUCTIONS
READ AND SAVE THESE MOUNTING INSTRUCTIONS
Thank you for choosing this premium product from SW-MOTECH. Please carefully
read and understand all instructions, safety messages and warnings in this
mounting instructions prior to installation and use of this product to avoid
injury.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Visit our webshop for additional information, such as
application charts and PDF mounting instructions. Any other documents that may
be required (e.g. ABE certifications), are also available for download at our
webshop. Keep these mounting instructions as reference.
SW-MOTECH assumes no liability for damage caused by improper installation
and/or maintenance work!
SAFETY ALERT SYMBOL
This safety alert symbol is used throughout these mounting instructions to
warn of the possibility of death, bodily injury or other warnings. The words
DANGER, WARNING and CAUTION are used with this safety alert symbol to convey
important safety messages and information related to the installation and use
of this product. These words along with the safety alert symbol mean:
DANGER: Indicates a hazardous situation that, if not avoided, will result
in death or serious injury!
WARNING: Indicates a hazardous situation that, if not avoided, could
result in death or serious injury!
CAUTION: Indicates a hazardous situation that, if not avoided, could
result in minor or moderate injury!
NOTICE: Important information, but not death or injury related (property
damage only)!
WARNING: The installation and/or maintenance of this product requires
advanced mechanical skills, the proper tools, and a thorough understanding of
tool use and torque specifications. For your own safety, SW-MOTECH recommends
having installation and/or maintenance carried out by a qualified and
certified motorcycle mechanic. WARNING: Should you choose to self-install
this product, carefully and completely read all intallation and safety
instructions before installation and use, and follow all the directions and
safety precautions given in the mounting instructions to avoid serious injury
or death. Also pay attention to all relevant information in the vehicle manual
during intallation and use. IF YOU DO NOT UNDERSTAND ANY PART OF THESE
INSTRUCTIONS, OR NEED CLARIFICATION OF ANY INSTRUCTION, DO NOT ATTEMT TO MOUNT
THIS PRODUCT WITHOUT CONTACTING SW-MOTECH FOR ASSISTANCE. PREPARATION: Read
the mounting instructions carefully and make sure that all items of the parts
list are included.
CAUTION: Make sure that your vehicle is parked safely and cannot fall
over. Turn off the engine and remove the ignition key. Let the engine/exhaust
cool off if necessary. Disconnect the vehicle battery when working on the
electrical system. Use appropriate tools and wear always safety glasses and
hand protection. Have another person help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturer specifications or
replaced by parts and hardware delivered by SW-MOTECH.
WARNING: Secure all threads, unless otherwise specified, with medium-
strong strength liquid thread locker. Torque specifications undefined by SW-
MOTECH must be obtained from the vehicle manufacturer or by a certified
motorcycle workshop!
FUNCTION CHECK: After installation also make sure that no moving parts
are obstructed, and function of the vehicle is not hindered in any way. Cables
and hoses must not rub and/or be pinched.
WARNING: Before starting to ride, perform a comprehensive check of all
functions. After the first 50 km and then at regular intervals, check the
tightening torque of all connections and the proper fit of the product.
Installed accessories can change driving behavior/stability of the vehicle.
| Step | No. | Description a | Part | Chianti b | N-mc |
|---|---|---|---|---|---|
| 4 | 11) | MSS.01.942.004 | Mounting Bracket; left | 1 /1 | |
| (2) | MSS.01.942.005 | Mounting Bracket; right | 1 /1 | ||
| (3) | MS x 25; DIN 6912 | Hexagon Socket Screw, short head; black | 4 /4 | 18 | |
| (41 | o 8,4; DIN 125 | Washer; black | 4 /4 | ||
| 5 | (51 | GT.0180.0140.0070.0030 | Rubber Grommet | 2 /2 | |
| (6) | MSS.01.622.900.02 | Counter Nut | 212 | ||
| 6 | (71 | SBL.00.051.011 | Clamp, upper part | 1 ti | |
| (8) | SBL.00.051.010 | Clamp, lower part | 1 /1 | ||
| (9) | SST.0400.0220.0010.02 | Rubber Stripe; length 40 mm | 212 | ||
| (10) | M6 x 30; DIN 912 | Hexagon Socket Screw; black | 1 /1 | 10. | |
| 7 | (11) | MSS.01.942.900.02.01 / .02 | Engine Guard; silver / black | 1 it | |
| (12) | M8 x 25; DIN 933 | Hexagon Screw | 2 /2 | 18 | |
| (13) | o 8,4; DIN 9021 | Washer; silver / black | 2 /2 | ||
| (14) | M8 x 25; DIN 7991 | Countersunk Screw; silver / black | 4 /4 | 18 | |
| (15) | 08,4 | Countersunk Washer; silver/ black | 4/5 | ||
| (16) | M8; DIN 6927 | Lock Nut with Flange; black | 4 /4 | ||
| (17) | M8 x 16; DIN 7991 | Countersunk Screw; silver / black | 1 /1 | 18 | |
| (18) | 0 8,4 | Countersunk Washer; silver/ black | 1 /s | ||
| (19) | M8 x 30; ISO 7380 | Lenshead Screw; silver / black | 1 /1 | 18 | |
| (20) | 0 20/0 8,4/h 7 | Spacer | 1n | ||
| 8.8 | Coarse Thread ∅ | M4 | M5 | M6 | M8 |
| --- | --- | --- | --- | --- | --- |
| Steel. CL 8.8 N-m | 2,8 | 5,5 | 9,6 | 23 | 46 |
| 10.9 | Coarse Thread ∅ | M4 | M5 | M6 | M8 |
| Stahl FK 10.9 / Steel CL 10.9 N-m | 4,1 | 18,1 | 14 | 34 | 67 |
Note: a All measurements in millimeters. b The second number indicates
the total quantity of the part in the delivery.
C No torque specifications: Use the torque defined by vehicle
manufacturer! The standard torque in this table can be used as long as it is
within the vehicle manufacturer’s specifications.
MOUNTING READ AND SAVE THESE MOUNTING INSTRUCTIONS
WARNING: Always wear eye and hand protection!
WARNING: Always use appropriate tools!
NOTICE: Shown is the Africa Twin Adventure Sports. The dismantle from the
Africa Twin Sports proceeds in a similar manner.
Losen the screws and remove the original engine guard from the vehicle, as
shown in the drawing.
Only Africa Twin Adventure Sports
Losen the shown screws on the right side of the vehicle and remove the
original engine guard part from the vehicle.
Losen the shown screws on the left side of the vehicle and remove the mounting
bracket. Then reattach the screws to the vehicle.
WARNING: Use liquid thread locker!
Tighten the screws with the manufacturer& specified torque.
Attach the mounting brackets (1) and (2) to the mounting struts (*) of the SW-
MOTECH crash bar, respectively the traverse mounting kit.
WARNING: Use liquid thread locker!
Do not fully tighten the screws yet.
Remove the original rubber grommets from the front mounting points.
Insert the rubber grommets (5) into the openings of the front mounting points,
as shown in the drawing.
Then insert the counter nuts (6) from behind into the openings of the rubber
grommets (5).
Affix the rubber stripes (9) on the inner sides of the clamps (7) and (8), as
shown in the detail drawing. Then slidable loosely attach the clamps to the
tube frame on the right side of the vehicle, as shown in the drawing.
WARNING: Use liquid thread locker!
Do not fully tighten the screw yet.
Attach the engine guard (11) to the mounting brackets (1) and (2) and the
vehicles frame, as shown in the drawing.
WARNING: Use liquid thread locker for the screws (121, (171 and (191!
Once all parts are evenly positioned without excess tension, tighten the
screws as specified.
Tighten the screws in the following order: (12), (19), (17), (10), (14), (3).
PRODUCT SPECIFIC INFORMATION
WARNING: Ground clearance can be reduced by this product! Special care
should be taken when cornering at extreme lean angles and / or riding on
uneven surfaces (for example curbs and bumpsl!
WARNING: All motorcycle exhaust pipes have large geometric tolerances.
Make sure to double-check all part clearances in the affected areas!
NOTICE: Observe the country-specific regulations concerning vehicle
registration/operation as well as TUV regulations if applicable. If required,
register installed parts in the vehicle documents through an appropriate
inspection authority.
Traverse mounting kit without crash bar
Thank you for choosing this premium product from SW-MOTECH. Please visit our
webshop for additional information, such as application charts and PDF
mounting instructions. Any other documents that may be required (e.g. ABE
certifications), are also available for download at our webshop.
Installation and/or maintenance of this product require good technical
understanding! For your own safety SW-MOTECH recommends having installation
and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no
liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay
attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver! These
mounting instructions are written based on our current state of knowledge.
Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting.
Compatibility with original accessory parts or other manufacturers’ accessory
parts is not guaranteed. Furthermore, BEFORE installing this product, make
sure that all moving parts (e.g. the chain) are in the original state of
maintenance. Installed accessories can change the driving behaviour and/or
stability of your vehicle.
GENERAL INFORMATION
Observe the country-specific regulations concerning vehicle registration/
operation as well as TUV regulations if applicable. If required, register
installed parts in the vehicle documents through an appropriate inspection
authority.
PREPARATION: Read the mounting instructions carefully and make sure that
all items of the parts list are included. Make sure that your vehicle is
parked safely and cannot fall over. Turn off the engine and remove the
ignition key. Let the motor/exhaust cool off if necessary. Disconnect the
vehicle battery when working on the electrical system. Use appropriate tools.
Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be
reinstalled in accordance with the vehicle manufacturers’ specifications or
replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise
specified, with medium-strength liquid thread locker. Torque specifications
undefined by SW-MOTECH must be obtained from the vehicle manufacturer or by a
specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and
connections previously removed are properly replaced. Also make sure that no
moving parts are obstructed and no function of the vehicle is hindered in any
way. Cables and hoses must not rub and/or be pinched. Before starting to ride,
perform a comprehensive check of all functions. After the first 50 km and then
at regular intervals, check the tightening torque of all screw connections and
the proper fit of the product.
Step| No.| **Item No. / Description*| Part| Quantity 6|
N-mc**
---|---|---|---|---|---
2| (1)| SBL.01.942.903.01 / 904.01| Mounting Strut; left / right| 2 /2|
| (2)| M10 x 110; DIN 912| Hexagon Socket Screw| 1 /1| 40
(3)| 0 10,5; DIN 125| Washer| 1 ti|
(4)| M10; DIN 6927| Lock Nut with Flange| 1 ri|
(5)| M8 x 110; DIN 912| Hexagon Socket Screw| 1 ri| 23
(6)| 0 8,4; DIN 125| Washer| 1 /1|
(7)| 0 18 / 0 10.5 /h 9| Spacer| 1/1|
(8)| M8; DIN 6927| Lock Nut with Flange| 1 /1|
| | | |
(9)| 0 20/0 8,2/h 6| Spacer| 4 /4|
| | | |
8.8| Coarse Thread ∅| M4| M5| M6| M8| M10| M12
---|---|---|---|---|---|---|---
Steel. CL 8.8 N-m| 2,8| 5,5| 9,6| 23| 46| 79
10.9| Coarse Thread ∅| M4| M5| M6| M8| M10| M12
Stahl FK 10.9 / Steel CL 10.9 N-m| 4,1| 18,1| 14| 34| 67| 115
Note: a All measurements in millimeters. b The second number indicates
the total quantity of the part in the delivery.
C No torque specifications: Use the torque defined by vehicle manufacturer!
The standard torque in this table can be used as long as it is within the
vehicle manufacturer’s specifications.
|
---|---
Remove the shown original screws. washers and nuts from the vehicle.
NOTE: Make sure to keep the shown original spacer (Orig.) in position.
Attach the mounting struts (1) to the vehicles frame, as shown in the drawing.
Do not fully tighten the screws yet. Further follow the steps of the mounting
instructions to MSS.01.942.1010/.
Use the spacers (9) for the following mounting procedure, at the shown
positions.
SW-MOTECH GmbH & Co. KG Ernteweg 7
10 35282 Rauschenberg Germany
Tel. /phone + 49 (0)6425 / 8168 – 050 Fax
fax + 49 (0)6425 / 816810
infof8sw-motech.com
www.sw-motech.com
Documents / Resources
| SW-
MOTECH MSS.01.942.10000-B Engine
Guard
[pdf] Instruction Manual
MSS.01.942.10000-B Engine Guard, MSS.01.942.10000-B, Engine Guard, Guard
---|---
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>