SW-MOTECH GPT.08.161.16000/B URBAN ABS topcase system Instruction Manual

: October 27, 2023
: SW-MOTECH

Table of Contents

MOUNTING INSTRUCTIONS
MOUNTING INSTRUCTIONS
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SW-MOTECH GPT.08.161.16000/B URBAN ABS topcase system

MOUNTING INSTRUCTIONS

Art.-Nr. / Item No. **: GPT.08.161.16000/B**

STREET-RACK

Thank you for choosing this premium product from SW-MOTECH.
Please visit our web shop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our web shop.
Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop!
SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!
Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly.
Nonconformance can lead to vehicle damage or even endanger the driver!
These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.
This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers’ accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance.
Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration/ operation as well as TUV regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.
PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key.
Let the motor/exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.
MOUNTING: All parts and connections removed from the vehicle must be reinstalled in accordance with the vehicle manufacturers· specifications or replaced by parts delivered by SW-MOTECH. Secure all threads, unless otherwise specified, with medium-strength liquid thread locker.
Torque specifications undefined by SW-MOTE CH must be obtained from the vehicle manufacturer or by a specialist workshop!
FUNCTION CHECK: After installation make sure that all parts and connections previously removed are properly replaced. Also make sure that no moving parts are obstructed and no function of the vehicle is hindered in any way. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions. After the first 50 km and then at regular intervals, check the tightening torque of all screw connections and the proper fit of the product.

PRODUCT SPECIFIC INFORMATION

ATTENTION: The indicated maximum load is inclusive the weight of topcase/luggage and adapter plate! The maximum vehicle load specified by the manufacturer must not be exceeded!

PARTS LIST

Step| No.| Item No./ Description| Part| Quantity b| N-m’
---|---|---|---|---|---

| (1)| GPT.08.161. 920| Support Bracket| 1 /1| **
| (2)| M10 x 60; DIN 931| Hexagon Screw| 2/2| 46
| (3)| d 10,5; DIN 125| Washer| 2/2| **

| (4)| 020/010,5/h9| Spacer| 2 /2| **
| (5)| M10; DIN 985| Lock Nut| 2 /2| **

| (6)| M8 x 45; DIN 931| Hexagon Screw| 2/2| 23
| (7)| d 8,4; DIN 125| Washer| 2 /2|
| (8)| GPT.08.161.006| Rubber damper| 2 /2|
| (9)| GPT.00.161.050| Luggage Rack| 1 /1| **
| (10)| M8 x 30; DIN 7991| Countersunk Screw; black| 4 /4| 20
| (11)| d8,4| Countersunk Washer; black| 4 /4| **
| (12)| M8; DIN 6927| Lock Nut with Flange; black| 4 /4|

All measurements in millimeters. • ** The second number indicates the total quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

MOUNTING

Remove the seat.
Loosen the screws of the passenger grip and remove it from the vehicle.
Then loosen the screws of the upper tail cover and remove it.
Now loosen the screws, plastic pins and luggage hooks on both sidecovers.
Disconnect the blinker plugs and remove the side covers from the vehicle.
Open the tool box and loosen the four screws. Then remove the toolbox.
Disconnect the plugs of the control unit and remove it from the vehicle

Attach the support bracket 1] to the vehicle, as shown in the drawing.
ATTENTION: Use liquid thread locker on the screws (2)!
Tighten the screws as specified in the parts list.

Replace both rear rubber blocks of the seat with the rubber dampers [8], as shown in the drawing.

Reattach the parts removed in step [1] in reverse order to the vehicle.
Attach the luggage rack [9] to the support bracket [1], as shown in the drawing.
Tighten the screws as specified in the parts list.

MOUNTING INSTRUCTIONS

Art.-Nr. / Item No.: **BC.HTA.00.677.21000/B & BC.HTA.00.677.22000/B**

URBAN ABS top case

Thank you for choosing this premium product from SW-MOTECH.Please visit our web shop for additional information, such as application charts and PDF mounting instructions. Any other documents that may be required (e.g. ABE certifications), are also available for download at our web shop.

Installation and/or maintenance of this product require good technical understanding! For your own safety SW-MOTECH recommends having installation and/or servicing carried out by a specialist workshop! SW-MOTECH assumes no liability for damage caused by improper installation and/or maintenance work!

Carefully follow all the directions given in the mounting instructions and pay attention to all relevant information in the vehicle manual during assembly. Nonconformance can lead to vehicle damage or even endanger the driver! These mounting instructions are written based on our current state of knowledge. Legal requirements for accuracy do not exist.

This product was developed for vehicles in their factory setting. Compatibility with original accessory parts or other manufacturers” accessory parts is not guaranteed. Furthermore, BEFORE installing this product, make sure that all moving parts (e.g. the chain) are in the original state of maintenance. Installed accessories can change the driving behaviour and/or stability of your vehicle.

GENERAL INFORMATION

Observe the country-specific regulations concerning vehicle registration / operation as well as TUY regulations if applicable. If required, register installed parts in the vehicle documents through an appropriate inspection authority.

PREPARATION: Read the mounting instructions carefully and make sure that all items of the parts list are included. Make sure that your vehicle is parked safely and cannot fall over. Turn off the engine and remove the ignition key. Let the motor/ exhaust cool off if necessary. Disconnect the vehicle battery when working on the electrical system. Use appropriate tools. Have another person to help you.

FUNCTION CHECK: This is a universal product. For this reason make sure BEFORE the first use, that the product can be fixed properly and used without problems with your vehicle type. After fixation also make sure that no moving parts are obstructed and the function of the vehicle is not hindered in any way. Lamps as taillight and turn signals must not be limited in their function. Cables and hoses must not rub and/or be pinched. Before starting to ride, perform a comprehensive check of all functions.

PRODUCT SPECIFIC INFORMATION

ATTENTION: Riding with this product may affect the motorcycles driving and braking performance!
ATTENTION: Before riding and at each stop (every 200 km) check proper fixation of the product!

ATTENTION: The maximum load of the used SW-MOTECH STREET-RACK/
ADVENTURE-RACK must not be exceeded (refer mounting instructions of the rack)! The maximum vehicle load specified by the manufacturer must not be exceeded!

ATTENTION

NOT FOR OFFROAD-USE

PARTS LIST

Step	No.	Item No./ Description *	Part	Quantity	N-m***
			Both variants

(1)

| | URBAN ABS top case|

1 /1

|
|

(2)

| BC.ZU B.00.105.30000| Waterproof inner bag|

1 /1

|
|

(3)

| BC.LOC.00.001.10200/B| Lock for motorcycle luggage|

1 /1

(4)

| BC.HTA.00.677.500.01| Locking System|

1 /1

|
|

(5)

| BC.HTA.00.677.500.01| Lenshead Screws; black|

6 /6

|

2,5

|

(6)

| 0 5,3; DIN 9021| Washer; stainless steel|

6 /6

|
|

(7)

| M5; DIN 985| Lock Nut; stainless steel|

6 /6

|
|

(8)

| HTA.00.864.500.07| Anti-Theft Device|

1 /1

|
|

(9)

| 4,5 X 16| Lenshead Screw, self-tapping|

4 /4

(4)

| BC.HTA.00.677. 900.01| Foam Rubber Base|

1 /1

|
|

(5)

| M5 x 12; ISO 7380| Lenshead Screws; black|

6 /8

|

2,5

|

(6)

| 0 5,3; DIN 9021| Washer; stainless steel|

6 /6

|
|

(7)

| HTA.00.864.012| Cover Plate|

1 /1

|
|

(8)

| M5 x 12; ISO 7380| Lenshead Screws;|

2 /8

|

2,5

|

(9)

| 011/06/h4| black Spacer; plastic|

2 /2

|
|

(10)

| KEK.OO.M8.ISK| Plastic Cap; black|

2 /2

|
|

(11)

| BC.ZUB.00.097.30000| Loop Strap Set [4 pieces)|

1 /1

|
|

(12)

| BC.ZU B.00.004.30000| Lashing Eye Set [2 pieces]|

1 /1

|

All measurements in millimeters. – ** The second number indicates the total quantity of the part in the delivery.
*** No torque specifications: Use the torque defined by vehicle manufacturer! The standard torque in this table can be used as long as it is within the vehicle manufacturer’s specifications.

MOUNTING

URBAN ABS top case for STREET-RACK

Step [1]: Open the lid and inner zipper of the top case [1].
Step [2]: Flip up the inner lining.
Step [3]: Attach the locking system [4] under the top case [1]. Pay attention to the position of the locking lever [closed].
Tighten the screws as specified in the parts list.

Step [4]: Flip down the inner lining.
Step [5]: Close the inner zipper of the top case I [1].
Step [6]: Turn the locking button of the anti-theft device [8] to the closed position.
Step [7]: Attach the anti-theft device [8] inside the top case [1].
Tighten the screws as specified in the parts list.
MOUNTING TO THE STREET-RACK
Step [8]: Turn the locking button into the open position.
Step [9]: Push the locking lever into the open position.
Step [1 D]: Slide the locking system [4] with the two hooks into the openings of your STREET-RACK [sold separately).
Step [11]: Press the top case [1] slightly down …
Step [12]: … and close the locking lever. Pay attention to the audible snap sound.
Step [13]: Secure the top case via locking button of the anti-theft device [8] against theft and check the proper fit on the vehicle.
TIP: We recommend leaving the locking button of the anti-theft device [8] in the closed position during the ride.

Page 5 – 7:URBAN ABS top case as lashing variation
Step [1]: Open the lid and inner zipper of the top case [1].
Step [2]: Flip up the inner lining.
Step [3] : Attach the foam rubber base [14] under the top case [11].
Tighten the screws as specified in the parts list.
Step [4]: Flip down the inner lining.
Step [5]: Close the inner zipper of the top case I 1 J.

Step [6]: Attach the cover plate (7) inside the top case [11]. Tighten the screws as specified in the parts list.

FIXATION TO THE VEHICLE

Step [7]: On both sides entangle TWO loop straps [11] I to appropriate and reliable attachment points in the rear area of the vehicle (e.g. luggage hook etc.
Then entangle on both sides TWO loop straps [11] I to appropriate and reliable attachment points of the vehicle (e.g. vehicles frame, footrest mounts etc.)

FUNCTION CHECK (MUST BE OBSERVED)

ATTENTION: All loop straps must not contact any hot or moving parts of the vehicle. All loop straps should also remain 15 cm away from hot parts of the vehicle and remain clear of the exhaust stream. For this reason compress the suspension fully several times with your vehicle stationary.

Step [8]: Attach the hook buckles of the loop straps [11] I on both sides to the marked loops of the top case [1] I. as shown in the drawing.
Tighten all loop straps until the top case [1] is centered and securely fastened to the vehicle.
Step [9]: Secure the over length of the loop straps [6] with the rubber loops against flapping.
Step [10]: Check the proper fit of the top case.

MOISTURE PROTECTION

Use the included waterproof inner bag [2] to protect your luggage from moisture.

LOADING

ATTENTION: Never store pointy or sharp-edged objects, which could cause injury to persons or damage to the vehicle/top case.

Volume expansion: Open the revolving zipper. For a tight fit the opening angle can be adjusted via the attached straps.

CARE
For cleaning use ONLY a soft textile brush, cloth or sponge and warm soapy water! Rinse with clean water.

Do NOT use strong cleaning agents, rough cleaning tools or high pressure washer!
Clean the top case after riding in salty conditions, to avoid damage from salt.