xantrex 880-1260-12 Lithium-Ion Batteries User Guide

Xantrex Lithium-ion Batteries Quickstart Guide
http://www.xantrex.com
880-1260-12, 880-0630-24, 880-0315-51

Xantrex BMS (required)
881-0406-12, 881-0406-24, 881-0406-51

Important Safety Information

READ AND SAVE THESE INSTRUCTIONS
Electrical equipment shall be installed, operated, serviced, and maintained only by qualified personnel. Certain configuration tasks shall only be performed by qualified personnel in consultation with your local utility and/or an authorized dealer. Servicing of batteries and the BMS shall only be performed or supervised by qualified personnel with knowledge of lithium-ion batteries and their required precautions. Qualified personnel has training, knowledge, and experience in:

• Installing electrical equipment
• Applying applicable installation codes
•  Analyzing and reducing the hazards involved in performing electrical work
• Installing and configuring lithium-ion batteries
• Selecting and using Personal Protective Equipment (PPE)

No responsibility is assumed by Xantrex LLC for any consequences arising out of the use of this material.

Lift battery with assistance only. Employ proper lifting techniques to avoid injury.

An example of an arc flash event could be a direct short circuit caused by a metallic object such as a tool bridging between the positive and negative of an energized circuit.

  DANGER

HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH

•  Apply appropriate personal protective equipment (PPE) and follow safe electrical work practices. See NFPA 70E or CSA Z462.
•  Equipment must only be installed and serviced by qualified electrical personnel.
•  Equipment may be energized from multiple sources. Never operate equipment energized with covers removed.
•  In case of fire, use only a Class ABC type (dry chemical) fire extinguisher. Water can be a dangerous extinguishing medium for energized equipment because of the risk of electrical shock.
•  Always use a properly rated voltage sensing device to confirm all circuits are de-energized.
•  Do not short-circuit the battery.
•  Do not expose the battery to flames.
•  Do not attempt to open or dismantle the lithium-ion battery. If the battery is damaged, do not touch the corrosive electrolyte or powder. In case battery content comes in contact with skin or eyes, immediately flush the affected area with a large amount of clean water and seek medical help.
•  Upon disposal, do not crush, puncture, drop, disassemble, dispose of in fire, or similar actions.

Failure to follow these instructions will result in death or serious injury.

WARNING

HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, BURN, OR PERSONAL INJURY

•  Always use the Xantrex Battery with the Xantrex BMS. Never bypass the BMS. The BMS must always be connected to the lithium-ion battery and in the circuit for proper operation and safety.
•  Do not connect other battery types to the system DC load or the system DC bus.
•  Do not expose any of the equipment to rain, snow, or liquids of any type. Products are designed for indoor use only.
•  Do not operate the battery or other equipment with damaged or substandard wiring.
• Do not replace the battery fuses or any other fuses in the system by yourself. Seek qualified assistance.
•  Ensure the battery is installed in an approved location.
•  Do not obstruct the air ventilation openings on the system devices. Do not install or operate any of the system devices in the compartment containing flammable materials or in locations that require ignition-protected equipment.
•  If the lithium-ion battery becomes damaged, it can release harmful gases. In such a case, ventilate the area whenever possible but evacuate the vicinity immediately.

Failure to follow these instructions can result in death or serious injury.

NOTICE

RISK OF EQUIPMENT DAMAGE

•  Do not physically modify the system devices, wiring harness, and accessories.
•  Do not alter the factory settings on any of the system devices including the BMS.
•  Do not disassemble the Xantrex Battery or the BMS. They contain non-serviceable parts.
•  Only charge the Xantrex Battery with an approved charger. Contact Xantrex for details.
•  Do not operate or store the battery outside of the specified environmental limits.
• Do not charge the battery at ambient temperature below freezing.
• Do not charge the battery above the recommended voltage.
•  Do not allow the battery to be completely depleted.
•  Do not disconnect the battery while it is being charged.
•  Components that can be recycled must be recycled and those that cannot be recycled must be disposed of according to local, regional, and national environmental regulations.

Failure to follow these instructions can result in damage to equipment and may void the warranty.

IMPORTANT

ON FIRST USE: Perform a full charge, discharge, and charge cycle to ensure maximum battery life. For information, see the Battery Storage Guide (doc number 975-1005-01-01).

Introduction

The Xantrex Lithium-ion Batteries are lithium iron phosphate (LiFePO4) chemistry batteries used in conjunction with the Xantrex Battery Management System (BMS) unit which protects the batteries and monitors state-of-charge (SoC), voltage, current, and temperature.
Each Lithium-ion battery pack is connected to a matching Xantrex BMS via an Anderson DIN connector.

BATTERY DISPOSAL

At the end of the battery’s useful life, proper disposal is required. Do not dispose of the battery with ordinary household waste. Refer to your local codes for the proper disposal of lithium-ion batteries.

NOTE: The serial port on the battery is used only for diagnostic purposes. Do not connect for any other purpose.

Installation

 Lift battery with assistance only. Employ proper lifting techniques to avoid injury.

1.  Check the battery, the battery cable, and the Anderson DIN connector for visible damage including cracks, dents, chips, and deformations.
2.  Select a location for the battery that is stable, clean, cool, and dry.
3. Place the battery near the Xantrex BMS (required) for easy connection. Mount the battery in an upright position with the label facing up and away from heat sources.
4.  Orient the devices so that the cables avoid sharp bends when the Anderson connectors are attached together. Follow the bending radius recommendation below. This applies to both the BMS and battery cables.
5.  Use two zip ties to bind the Anderson connectors together.
6.  Mount the Xantrex BMS in any orientation, however, the Xantrex Battery must be in an upright position as stated in Step 3. Other mounting orientations will void the warranty.
7.  It is recommended to install a ventilation hose onto the pressure vent barb when the Xantrex Battery is in a location with poor ventilation. The hose should direct the
   gases to the atmosphere.

NOTE: Installation and maintenance shall only be performed by qualified personnel as defined in Important Safety Information above. Contact Xantrex for information resources.

NOTICE
RISK OF BATTERY DAMAGE

•  Always use the Xantrex Lithium-ion Batteries with the Xantrex BMS.
•  Do not bypass the Xantrex BMS by connecting DC loads directly with your battery. Failure to follow these instructions can result in damage to the battery and may void the warranty.

Specifications

NOTE: Specifications are subject to change without prior notice.

< 3 Months, -10 to 30°C (14 to 86°F)
Humidity Range| 45 to 75%RH
Recommended storage| 15 to 35°C (59 to 95°F) ，45 to 75 ％ RH
Long Term Storage| If the battery needs to be stored for > 3 months the voltage should be 50% SoC. Refer to the Battery Storage Guide (doc number 975-1005-01-01) for more information. Additionally, the battery needs at least one charge and discharge cycle every six months.

  DANGER

HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION,OR ARC FLASH
This Xantrex Lithium-ion Batteries Quickstart Guide is in addition to and incorporates by reference, the relevant product manuals for each product in the power system. After reviewing this guide you must read the relevant product manuals. Unless specified, information on safety, specifications, installation, and operation is as shown in the primary documentation received with the product. Ensure you are familiar with that information before proceeding.
Failure to follow these instructions will result in death or serious injury.

Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY, OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION; (B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND (C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CANNOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT http://www.xantrex.com

Contact Information
Telephone: +1-800-670-0707 / +1-408-987-6030
Email: customerservice@xantrex.com,
http://www.xantrex.com/power-products-support/
Web: http://www.xantrex.com

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