xantrex 883-0105-12 12V 105 AH Lithium Ion Battery User Guide

: June 5, 2024
: xantrex

Table of Contents

Important Safety Information
Introduction
Installation
LED Indicators
Specifications
Battery Storage Guidelines
Battery Maintenance Guideline
LED Indicator Summary
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

A MISSION CRITICAL ELECTRONICS BRSND
LITHIUM ION BATTERY
883-0105-12
883-0125-12 Xantrex Lithium-ion Batteries
Quickstart Guide
http://www.xantrex.com

DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH
This Xantrex Lithium-ion Batteries Quickstart Guide is in addition to and incorporates by reference, the relevant product manuals for each product in the power system. After reviewing this guide you must read the relevant product manuals. Unless specified, information on safety, specifications, installation, and operation is as shown in the primary documentation received with the product. Ensure you are familiar with that information before proceeding.
Failure to follow this instruction will result in death or serious injury.
Exclusion for Documentation
UNLESS SPECIFICALLY AGREED TO IN WRITING, THE SELLER (A) MAKES NO WARRANTY AS TO THE ACCURACY, SUFFICIENCY, OR SUITABILITY OF ANY TECHNICAL OR OTHER INFORMATION PROVIDED IN ITS MANUALS OR OTHER DOCUMENTATION; (B) ASSUMES NO RESPONSIBILITY OR LIABILITY FOR LOSSES, DAMAGES, COSTS OR EXPENSES, WHETHER SPECIAL, DIRECT, INDIRECT, CONSEQUENTIAL OR INCIDENTAL, WHICH MIGHT ARISE OUT OF THE USE OF SUCH INFORMATION. THE USE OF ANY SUCH INFORMATION WILL BE ENTIRELY AT THE USER’S RISK; AND (C) REMINDS YOU THAT IF THIS MANUAL IS IN ANY LANGUAGE OTHER THAN ENGLISH, ALTHOUGH STEPS HAVE BEEN TAKEN TO MAINTAIN THE ACCURACY OF THE TRANSLATION, THE ACCURACY CAN NOT BE GUARANTEED. APPROVED CONTENT IS CONTAINED WITH THE ENGLISH LANGUAGE VERSION WHICH IS POSTED AT http://WWW.XANTREX.COM.
NOTE: Visit http://www.xantrex.com, click Products, select a Product category, select a Product, and search the Product Documents panel for a translation of the English guide, if available.
Contact Information
Telephone: +1-800-670-0707 / +1-408-987-6030
Email: [email protected],
http://www.xantrex.com/power-products-support/
Web: http://www.xantrex.com

Important Safety Information

READ AND SAVE THESE INSTRUCTIONS
Electrical equipment shall be installed, operated, serviced, and maintained only by qualified personnel. Certain configuration tasks shall only be performed by qualified personnel in consultation with your local utility and/or an authorized dealer. Servicing of batteries and the BMS shall only be performed or supervised by qualified personnel with knowledge of lithium-ion batteries and their required precautions. Qualified personnel has training, knowledge, and experience in:

Installing electrical equipment
Applying applicable installation codes
Analyzing and reducing the hazards involved in performing electrical work
Installing and configuring lithium-ion batteries
Selecting and using Personal Protective Equipment (PPE)

No responsibility is assumed by Xantrex LLC for any consequences arising out of the use of this material.

An example of an arc flash event could be a direct short circuit caused by a metallic object such as a tool bridging between the positive
and negative of an energized circuit.

DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, BURN, OR ARC FLASH

This battery shall be installed and serviced only by qualified personnel.
Always wear proper PPE (safety glasses and clothing) when working on the Li-ion battery and follow safe electrical work practices according to local codes.
Do not wear metallic items such as watches or bracelets when working on the battery. Use insulated tools to prevent accidental short circuits.
Do not install the Li-ion battery module adjacent to any heat source. Keep away from sources of ignition.
Do not install or operate any of the system devices in a compartment containing flammable materials or in locations that require ignition-protected equipment.
Do not use it in vital, medical, or life-support applications.

Failure to follow these instructions will result in death or serious injury.

DANGER
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, BURN, OR ARC FLASH

No user-serviceable parts. Do not attempt to open or dismantle the Li-ion battery. If the battery module is damaged, do not touch the corrosive electrolyte or powder, and consult your dealer.
When the battery module is damaged, it can release harmful gases. Ensure the surrounding environment is well-ventilated.
In case of battery content comes in contact with skin or eyes, immediately flush the affected area with a large amount of clean water and seek medical help.
In case of fire, use only a Class ABC (dry chemical) or CO2-type fire extinguisher. Water can be a dangerous extinguishing medium for energized equipment because of the risk of electric shock.
Dispose of Li-ion batteries through a local recycling center. Do not mix batteries with other wastes Contact your local recycling center for proper disposal information.
Do not crush, puncture, drop, disassemble, or dispose of in fire.

Failure to follow these instructions will result in death or serious injury.
WARNING
HAZARD OF FIRE, ELECTRIC SHOCK, EXPLOSION, AND PERSONAL INJURY

Do not expose the Li-ion battery to rain, snow, or liquids of any type. Products are designed for indoor use only.
Always use proper lifting techniques when handling the battery module. The battery is heavy.
Do not step on the battery module enclosure.
Do not charge the battery at an ambient temperature below freezing.
Do not disconnect the battery while it is being charged.

Failure to follow these instructions can result in death or serious injury.
NOTICE
RISK OF EQUIPMENT DAMAGE

Do not allow the battery to be depleted.
Charge the battery module with an approved charger. Contact Xantrex for details.
Do not charge the battery above the recommended voltage.

Failure to follow this instruction scan results in damage to equipment and may void the warranty.
IMPORTANT
ON FIRST USE: Perform a full charge, discharge, and charge cycle to ensure maximum battery life. For information, see the Battery Storage Guide on the reverse side of this document.

Introduction

The Xantrex Lithium-ion Batteries are lithium iron phosphate (LiFePO4) chemistry batteries used in conjunction with the internal Battery Management System (BMS) unit which protects the batteries and monitors state-of-charge (SoC), voltage, current, and temperature. A – Xanax Battery
B – Quickstart guide
C – 2x Bolt M8 x
1.25cm
D – 2x Lock Washer
E – 2x captive washer
BATTERY DISPOSAL
At the end of the battery’s useful life, proper disposal is required. Do not dispose of the battery with ordinary household waste. Refer to your local codes for the proper disposal of lithium-ion batteries.

Installation

NOTE: See the Owner’s Guide (document number: 975-1042-01-01) online for detailed instructions.

Check the battery and the battery cable (if included) for visible damage including cracks, dents, chips, and deformations.
Select a location for the battery that is stable, clean, cool, dry, and well-ventilated.
Mount the battery so that either the top of the side label is pointing up. The battery can be mounted in either orientation. Mount the battery in a location away from heat sources.
Orient the devices so that the cables avoid sharp bends. Follow the bending radius recommendation below. This applies to both the communication and battery cables.
The battery uses M8 holes and bolts, these should be compatible with either 5/16″ (or 3/8″) lugs. The terminal should be torqued to 85-95 in-lb or 10-11 N-m.
Ensure a disconnect device and/or a protection device is in line with the pos(+) battery cable before connecting the battery to the DC System.
Optional: Connect the 4-pin connector cable and route the remote panel connectors as required.
NOTE: Installation and maintenance shall only be performed by qualified personnel as defined in the Important Safety Information above. Contact Xantrex for information resources.

LED Indicators

The battery has four LED indicators and an optional remote summary LED. The LED indicators under normal operating conditions will provide details about the state of charge (SOC) of the battery. If an error is detected the LED indicators can be used to determine the error. See the LED Indicator Summary in the last section for simple troubleshooting.

Specifications

NOTE: Specifications are subject to change without prior notice.

Feature	883-0105-12	883-0125-12
Nominal Capacity	105Ah	125Ah
Nominal Voltage	12.8V	12.8V
Nominal Energy	1344Wh	1600Wh
Charging Voltage (max)	14.6V	14.6V
Float Voltage	13.4V	13.4V
Low Battery Cutoff Voltage	10.0V	10.0V
Recommended Charge Current	50A	62.5A
Max Charge Current (continuous)	100A	100A
Recommended Discharge Current	50A	62.5A
Max Discharge Current (continuous)	100A	100A
Max Pulse Discharge Current	200A (3 sec)	200A (3 sec)
Internal Impedance	3-4mΩ	3-4mΩ
Weight	26.5lbs (12kg)	28lbs (12.7kg)
Charging Temperature	32 – 131 °F (0 – 55 °C)	32 – 140 °F (0 – 60 °C)
Discharging Temperature	-4 – 131 °F (-20 – 55 °C)	-4 – 140 °F (-20 – 60 °C)
L x W x H	10.24 x 6.6 x 8.23 in	13.1 x 6.8 x 8.7 in
Cycle Life at 25°C to 80% Capacity	(260 x 168 x 209 mm)	(332 x 172 x 220 mm)

Figure 1 Avoiding sharp bends

Battery Storage Guidelines

In order to keep your Xantrex Lithium-ion Batteries at peak performance and at their healthiest state, you have to store them according to proper storage conditions and also maintain them with proper care.
Storage can be short-term, such as less than one month, or long-term, such as more than three months.
Storage Specifications
Table 1 For batteries with 883-prefix product numbers

Term	Temperature	Humidity	Duration
< one week	–4 to 113°F ( –20 to 45°C)	< 85%RH	Short
< one month	14 to 113°F (–10 to 45°C)	< 85%RH	Short
< three months	50 to 77°F (10 to 25°C)	< 85%RH	Short
> three months*	50 to 77°F ( 10 to 25°C)	< 85%RH	Long

For long-term duration storage, the battery should be kept in a particular charged state such as 13.2V, ~50% SoC, and stored at the recommended storage specifications shown above.
Storage Instructions for Short Durations
1. Fully charge the battery.
2. Turn off the battery using the ON/OFF button.
3. Keep the battery in an environment according to Storage Specifications.

Storage and Maintenance Instructions for Long Durations

Reduce the battery state-of-charge (SoC) to 50% ±10% which is approximately 13.2V for a 12V battery.
Turn off the battery using the ON/OFF button.
Keep the battery in an environment according to Storage Specifications.
Every three months maintain the battery by charging it to 100% SoC, then discharging the battery to a low voltage cutoff (LVC) level, then charging it back to 50% ±10% SoC.

NOTICE
RISK OF BATTERY DAMAGE
Do not charge the battery at an ambient temperature below freezing.
Failure to follow these instructions can result in damage to the battery and may void the warranty.

Battery Maintenance Guideline

The Xantrex Lithium-ion Batteries system is designed to require the least amount of maintenance possible. The battery and internal BMS are contained in a sealed device and do not require disassembly for maintenance reasons.
In general, to properly maintain the battery, follow the storage guidelines in the previous sections.
If the battery/ies are in regular use, then it is recommended that the battery/ies be fully charged a minimum of once per two weeks in order for the BMS to recalibrate its State
of Charge (SoC) setting. This process also ensures that the SoC meter maintains its accuracy.

LED Indicator Summary

SOC % (charging)| LED 1 | 2 | 3 |Error| Remote
---|---|---
100%| |
67-99%| |
33-66%| |
0-33%| |
Discharge %| LED 1 |2 | 3 | Error| Remote
---|---|---
100%| |
67-99%| |
33-66%| |
0-33%| |
Error Type| LED 1 | 2 | 3 | Error| Remote
---|---|---
Discharge Shutdown| |
Internal battery error| |
Charging over current protection Overload protection
Short circuit protection| |
Over-temperature protection Temperature Differential
Low-temperature protection| |