HARBOR FREIGHT 60801 Portable Soda Blaster Owner’s Manual
- June 6, 2024
- HARBOR FREIGHT
Table of Contents
CE NTRAL PNEUMATIC
PORTABLE SODA BLASTER
Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions,
assembly, operating, inspection, maintenance, and cleaning procedures. Write
the product’s serial number in the back of the manual near the assembly
diagram (or month and year of purchase if the product has no number). Keep
this manual and the receipt in a safe and dry place for future reference.
Visit our website at: http://www.harborfreight.com
Email our technical support at product
support@harborfreight.com
Email our technical support at product
support@harborfreight.com
When unpacking, make sure that the product is intact and undamaged. If any
parts are missing or broken, please call
1-888-866-5797 as soon as possible.
Copyright 2021 by Harbor Freight Tools ®. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced
inany shape or form without the express written consent of Harbor Freight
Tools. Diagrams within this manual may not be drawn proportionally. Due to
continuing improvements, actual product may differ slightly from the product
described herein. Tools required for assembly and service may not be included.
| This is the safety alert symbol. It is used to alert you to potential
personal injury hazards.
Obey all safety messages that follow this symbol to avoid possible injury or
death.
---|---
DANGER| Indicates a hazardous situation that, if not avoided, will result in
death or serious injury.
WARNING| Indicates a hazardous situation that, if not avoided, could result in
death or serious injury.
CAUTION| Indicates a hazardous situation that, if not avoided, could result in
minor or moderate injury.
CAUTION NOTICE| Addresses practices not related to personal injury.
I MpOrtant SaFEty inStructiOnS
InStructiOnS pErtaininG tO a riSK OF FirE,
ELEctric SHOcK, Or inJury tO pErSOnS
WarninG – When using tools, basic precautions should always be followed,
including the following:
General
to reduce the risks of electric shock, fire, and injury to persons, read all
the instructions before using the tool.
Work area – When using tools, basic precautions should always be followed,
including the following:
General
to reduce the risks of electric shock, fire, and injury to persons, read all
the instructions before using the tool.
Work area
1.1. Keep the work area clean and well lighted. Cluttered benches and dark
areas increase the risks of electric shock, fire, and injury to persons.
2. Do not operate the tool in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. The tool is able to create sparks
resulting
in the ignition of the dust or fumes.
3. Keep bystanders, children, and visitors away while operating the tool.
Distractions are able to result in the loss of control of the tool.
personal Safety
1. Stay alert. Watch what you are doing and use common sense when operating
the tool. Do not use the tool while tired or under the influence of drugs,
alcohol, or medication. A moment of inattention while operating the tool
increases the risk of injury to persons.
2. Dress properly. Do not wear loose clothing or jewelry. contain long hair.
Keep hair, clothing, and gloves away from moving parts. Loose clothes,
jewelry, or long hair increases the risk of injury to persons as a result of
being caught in moving parts.
3. avoid unintentional starting. Be sure the switch is off before connecting
to the air supply. Do not carry the tool with your finger on the switch or
connect the tool to the air supply with the switch on.
4. Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enable better control of the tool in unexpected
situations.
5. use safety equipment. A dust mask, non-skid safety shoes, and a hard
hat must be used for the applicable conditions.
6. always wear eye protection. Wear ANSI-approved safety goggles.
7. always wear hearing protection when using the tool. Prolonged
exposure to high-intensity noise is able to cause hearing loss.
8. Wear heavy-duty work gloves during use.
**Tool use and care
**
1. Use clamps or another practical way to secure and support the workpiece to
a stable platform.Holding the work by hand or against the body is unstable and
is able to lead to loss of control.
2. Do not force the tool. Use the correct tool for the application. The
correct tool will do the job better and safer at the rate at which the tool is
designed.
3. Do not use the tool if the switch does not turn the tool on or off. Any
tool that cannot be controlled with the switch is dangerous and must be
repaired.
4. Disconnect the tool from the air source before making any adjustments,
changing accessories, or storing the tool. Such preventive safety measures
reduce the risk of starting the tool unintentionally. Turn off and detach the
air supply, safely discharge any residual air pressure, and release the
throttle, and/or turn the switch to its off position before leaving the work
area.
5. Store the tool when it is idle out of reach of children and other
untrained persons. A tool is dangerous in the hands of untrained users.
6. Maintain the tool with care. A properly maintained tool is easier to
control.7. check for misalignment or binding of moving parts, breakage of
parts, and any other condition that affects the tool’s operation. If damaged,
have the tool serviced before using. Many accidents are caused by poorly
maintained tools. There is a risk of bursting if the tool is amaged.
8. use only accessories that are identified by the manufacturer for the
specific tool model. Use of an accessory not intended for use with the
specific tool model, increases the risk of injury to persons.
Service
1. Tool service must be performed only by qualified repair personnel.
2. When servicing a tool, use only identical replacement parts. use only
authorized parts.
3. use only the lubricants supplied with the tool or specified by the
manufacturer. Do not use any lubricants with this tool.
air Source
1. never connect to an air source that is capable of exceeding 200 psi. Over
pressurizing the tool may cause bursting, abnormal operation, breakage of the
tool, or serious injury to persons. Use only clean, dry, regulated compressed
air at the rated pressure or within the rated pressure range as marked on the
tool. Always verify prior to using the tool that the air source has been
adjusted to the rated air pressure or within the rated air-pressure range.
2. Never use oxygen, carbon dioxide, combustible gases or any bottled gas as
an air source for the tool. Such gases are capable of explosion and serious
injury to persons.
SaVE tHESE inStructiOnS.
SYMBOLS anD SpEciFic SaFEty inStructiOnS
Symbol Definitions
Symbol | Property or statement |
---|---|
PSI | Pounds per square inch of pressure |
C FM | Cubic Feet per Minute flow |
SCFM | Cubic Feet per Minute flow at standard conditions |
NPT | National pipe thread. tapered |
N PS | National pipe thread. straight |
Symbol | Property or statement |
--- | --- |
WARNING marking |
concerning Risk of Eye Injury.
Wear ANSI-approved eye protection.
|
WARNING marking concerning Risk of Hearing Loss. Wear hearing protection.
|
WARNING marking concerning
of Respiratory Injury. Wear
NIOSH-approved dust mask/respirator.
.| WARNING marking concerning Risk of Explosion.
Specific Safety instructions
1. The warnings and precautions discussed in this manual cannot cover all
possible conditions and situations that may occur. It must be understood by
the operator that common sense and caution are factors that cannot be built
into this product but must be supplied by the operator.
2. DO nOt DrOp tanK, riSK OF EXpLOSiOn.
3. Attach all accessories properly to the Soda Blaster before connecting the
air supply. A loose accessory may detach or break during operation.
4. Obey the manual for the air compressor used to power this Soda Blaster.
5. Install an in-line shutoff valve to allow immediate control over the air
supply in an emergency, even if a hose is ruptured.
Silicosis and aluminum Oxide Warnings
Warning! Abrasive blasting with sand containing crystalline silica can
cause serious or fatal respiratory disease. Exposure to crystalline silica may
cause silicosis (a serious lung disease), cancer, and death. Exposure to
aluminum oxide (dust generated from material removing processes) can result in
eye, skin, and breathing irritation. Always use an IOSH (National Institute
for Occupational Safety and Health) approved respirator and safety goggles.
Avoid skin exposure. Proper ventilation in the work area is required. Read and
understand the 10 recommended measures below to reduce crystalline silica
exposures in the workplace and prevent silicosis and silicosis-related deaths.
NIOSH recommends the following measures to reduce crystalline silica exposures
in the workplace and prevent silicosis and silicosis-related deaths:
1. Prohibit silica sand (or other substances containing more than 1%
crystalline silica) as an abrasive blasting material and substitute less
hazardous materials.
2. Conduct air monitoring to measure worker exposures.
3. Use containment methods such as blast-cleaning machines and cabinets to
control the hazard and protect adjacent workers from exposure.
4. Practice good personal hygiene to avoid unnecessary exposure to silica
dust.
5. Wear washable or disposable protective clothes at the worksite. Shower and
change into clean clothes before leaving the worksite to prevent contamination
of cars, homes, and other work areas.
6. Use respiratory protection when source controls cannot keep silica
exposures below the NIOSH REL.
7. Provide periodic medical examinations for all workers who may be exposed
to crystalline silica.
8. Post signs to warn workers about the hazard and to inform them about
required protective equipment.
9. Provide workers with training that includes information about health
effects, work practices and protective equipment for crystalline silica.
10. Report all cases of silicosis to State health departments and to OSHA or
the Mine Safety and Health Administration (MSHA).
Vibration precautions
This tool vibrates during use. Repeated or long-term exposure to vibration may
cause temporary or permanent physical injury, particularly to the hands, arms,
and shoulders. To
reduce the risk of vibration-related injury:
1. Anyone using vibrating tools regularly or for an extended period should
first be examined by a doctor and then have regular medical check-ups to
ensure medical problems re not being caused or worsened from use. Pregnant
women or people who have impaired blood circulation to the hand, past hand
injuries, nervous system disorders, diabetes, r Raynaud’s Disease should not
use this tool. If you feel any symptoms related to vibration (such as
tingling, numbness, and white or blue fingers), seek medical advice as soon as
possible.
2. Do not smoke during use. Nicotine reduces the blood supply to the hands
and fingers, increasing the risk of vibration-related injury.
3. Wear suitable gloves to reduce the vibration effects on the user.
4. Use tools with the lowest vibration when there is a choice.
5. Include vibration-free periods each day of work.
6. Grip tool as lightly as possible (while still keeping safe control of it).
Let the tool do the work.
7. To reduce vibration, maintain the tool as explained in this manual. If
abnormal vibration occurs, stop immediately.
**SA VE THESE IN StructiOnS.**
Functional Description
Specifications
Aomponents and controls
ITEM | 60801 | I 60802 |
---|---|---|
Maximum Air Pressure | 90 PSI | |
Air Inlet | 1/4′ -18 NPT | |
Average Air Consumption | 8.5 CFM @ 90 PSI | 7 CFM @ 90 PSI |
Abrasive Capacity | 40 lb. | 15 lb. |
Abrasive Type | Sodium Bicarbonate media Qty |
INSTALL SODA BLaStEr SEt UP/ASSEMBLy
read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of
this product.
note: For additional information regarding the parts listed in the
following pages, refer to the Assembly Diagram near the end of this manual.
Assembly
1. Wrap the threads of the Pressure Gauge (7) with thread sealer tape (not
included). Screw the Pressure Gauge into the opening in the face of the Air
Regulator (9). Tighten using a wrench on the back of the Gauge block. Do not
overtighten.
2. Attach Bracket (3) to the Tank (1) using the two-socket Head Screws (4)
and wrench tighten.
3. Remove the Compression Nut (2) from the Air Regulator (9).
4. Insert the knob on the top of the Air Regulator (9) through the Bracket
(3).
5. Align the tab on the Bracket with the recess at the gauge side of the
Regulator, attach Compression Nut (2), and finger tighten until snug. air
Supply
Air Supply
TO prEVEnt SEriOuS inJury FrOM EXpLOSiOn:
use only clean, dry, regulated, compressed air to power this Soda Blaster Do
not use oxygen, carbon dioxide, combustible gases, or any other bottled gas as
a power source for this Soda Blaster.
1. Incorporate a filter, regulator with pressure gauge, dryer, in-line
shutoff valve, and quick coupler for best service. an in-line shutoff ball
valve is an important safety device because t controls the air supply even if
the air hose is ruptured. the shutoff valve should be a ball valve because it
can be closed quickly.
note : An oiler system should not be used with this Soda Blaster. The oil
will mix with the material being propelled, causing poor results.
2. Attach an air hose to the compressor’s air outlet. Connect the air hose to
the air valve of the Soda Blaster. Other components, such as a coupler plug
and quick coupler, will make operation more efficient but are not required.
note: Airflow, and therefore Soda Blaster performance, can be hindered by
undersized air supply components. The air hose must be long enough to reach
the work area with enough extra length to allow free movement while working.
3. Close the Soda Blaster’s valves.
4. Close the in-line shutoff valve between the compressor and the Soda
Blaster.
5. Turn on the air compressor according to the manufacturer’s directions and
allow it to build up pressure until it cycles off. 6. Adjust the air
compressor’s output regulator so that the air output is enough to properly
power the
oda Blaster, but the output will not exceed the Soda Blaster’s maximum air
pressure at any time. Adjust the pressure gradually, while checking their
output gauge to set the right pressure range.
7. Inspect the air connections for leaks. Repair any leaks found.
8. If the Soda Blaster will not be used at this time, turn off and detach the
air supply, safely discharge any residual air pressure, and close the valves
to prevent accidental operation.
OpEratinG inStructiOnS
read the EntirE iMpOrtant SaFEty inFOrMatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of
this product.
inspect Soda Blaster before use, looking for damaged, loose, and missing
parts. if any problems are found, do not use Soda Blaster until repaired.
Tool Set up – Loading abrasive
tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn:
close all Valves, detach the air supply, safely discharge any residual air
pressure in the Soda Blaster, and close all Valves again before performing any
procedure in this section.
tO prEVEnt SEriOuS inJury: Do not adjust or tamper with any control or
component in a way not specifically explained within this manual. improper
adjustment can result in Soda Blaster failure or other serious hazards.
Use sodium bicarbonate blast media only.
Warning! tO prEVEnt SEriOuS
inJury: Do not use sand or other blasting materials that contain crystalline
silica. note: Use only dry and clean abrasives to avoid clogging the Soda
Blaster. note: The Nozzle size depends on the grit of the media used. Change
the nozzle as needed to suit the abrasive. 1. Pull back on the blue Air Hose
Connector (8) collar and pull out Air Hose (15).
2. Hold collar on Tank (1) with a wrench and use another wrench to loosen
Bushing (10). (Wrenches not included.)
3. Remove the entire media discharge assembly slowly being careful with the
Pickup Tube (11) as it may contain residual media which can spill when
removed. Allow time for the trapped aggregate to safely discharge back into
the Tank.
4. Using a funnel, pour media into the Tank. note: If this is a large job,
fill the Tank only 3/4 full and reload as needed to finish the job. note: If
the humidity is 90 to 100%, reduce the amount of media and refill more
frequently to reduce clogging.
5. Inspect the condition of the O-ring (19) at the bottom of the Bushing, and
replace if damaged.
6. Insert the Pickup Tube into the Tank and tighten the Bushing. Do not
overtighten.
7. Pull back on the blue Air Hose Connector collar and insert the Air Hose
deep into the fitting. Release the collar. note: If air leaks around the Air
Hose, remove it, cut approximately a quarter of an inch off, and reattach it.
8. Turn on the compressor and set the regulator to the pressure recommended
for this Soda Blaster (90 PSI). cautiOn! Do not exceed 90 psi.
Workpiece and Work area Set up
1. Designate a work area that is clean and well-lit. The work area must not
allow access by children pets to prevent distraction and injury.
2. Route the air hose along a safe route to reach the work area without
creating a tripping hazard or exposing the air hose to possible damage. The
air hose must be long enough to reach the work area with enough extra length
to allow free movement while working.
3. Secure loose workpieces using a vise or clamps (not included) to prevent
movement while working.
4. There must not be hazardous objects (such as utility lines or foreign
objects) nearby that will present a hazard while working.
General Operating instructions
1. If possible, place the workpiece inside a sandblast cabinet. Otherwise,
isolate the workpiece to make sure no damage can occur to nearby personal
property.
2. Open the Air Valve. 3. Grip the Media Hose and Nozzle firmly, and point
them at the start point. Open the Media Valve completely to release the
media. Notice: To prevent damage, only use the Media Valve to turn the flow on
or off. Do not use it to adjust the flow rate. Only use the media Regulator
Knob to adjust the flow rate.
4. Spray the abrasive media onto the work material, moving the nozzle from
side to side. Note: The flow rate of the media may be irregular when first
started. Provided the media is dry, he flow rate will normalize in
approximately one minute.
5. Use Media Regulator Knob to adjust the media flow rate.
6. Adjust the Air Regulator to adjust the airflow and pressure. Do not set
the pressure higher than 90 PSI.
7. If the Soda Blaster requires more force to accomplish the task, verify
that the Soda Blaster receives sufficient, unobstructed airflow (CFM) and
increases the pressure (PSI) output of the regulator up to the maximum air
pressure rating of this Soda Blaster. cautiOn! tO prEVEnt SODa BLaStEr anD
accESSOry FaiLurE, rESuLtinG in inJury:
Do not exceed the Soda Blaster’s maximum air pressure rating. If the Soda
Blaster still does not have sufficient force at maximum pressure and
sufficient airflow, then a larger Soda Blaster may be required.
8. If excessive air pressure is used, or Media Regulator becomes clogged, the
Safety Valve may open, releasing air pressure. To correct:
a. Shut OFF Air Valve.
b. Adjust Air Regulator to below 90 PSI.
c. Turn the Air Valve back on.
d. If the problem happens again, detach the air supply and clean out the Media
Regulator and Media Hose.
9. To prevent accidents, close the Valves on the
Soda Blaster, detach the air supply, safely discharge any residual air
pressure in the Soda Blaster, and close the Valves again. Empty the Tank, and
clean external surfaces of the
Soda Blaster with a clean, dry cloth. Then store the Soda Blaster indoors out
of children’s reach.
USER-MaintEnancE inStructiOnS
procedures not specifically explained in this manual must be performed only by
a qualified technician. tO prEVEnt SEriOuS inJury FrOM acciDEntaL OpEratiOn:
turn off the Soda Blaster, detach the air supply, safely discharge any
residual air pressure in the Soda Blaster, and release the throttle and/or
turn the switch to its off position before performing any inspection,
maintenance, or cleaning procedures. tO prEVEnt SEriOuS inJury FrOM SODa
BLaStEr FaiLurE: Do not use damaged equipment. if abnormal noise, vibration,
or leaking air occurs, have the problem corrected before further use.
Cleaning, Maintenance, and Lubrication
note : These procedures are in addition to the regular checks and
maintenance explained as part of the regular operation of the air-operated
Soda Blaster.
1. BEFOrE EacH was used, inspect the general condition of the Soda Blaster.
Check for:
• loose hardware or housing,
• misalignment or binding of moving parts,
• cracked or broken parts, and
• any other condition that may affect its safe operation.
2. Daily – air Supply Maintenance:
Every day, maintain the air supply according to the component manufacturers’
instructions. Drain the moisture filter regularly. Performing routine air
supply maintenance will
allow the Soda Blaster to operate more safely and will also reduce wear on the
Soda Blaster.
Troubleshooting
1. Excess moisture will cause the abrasive to slow or stop flowing through
the Abrasive Outlet Pipe. To test, check the abrasive by pouring a 6″ cone of
abrasive on dry newspaper. After several minutes, remove the abrasive from the
newspaper. Do not use the abrasive if the newspaper is moist.
2. Poor or irregular flow of the abrasive may also be due to low air pressure
or a worn Nozzle. To correct, increase the air pressure (to no more than 90
PSI) and/ or replace the worn Nozzle.
PLEASE AEADYHE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER NOR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD E UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
Part | Description | Qty |
---|---|---|
1 | Tank | 1 |
2 | Compression Nut | 1 |
3 | Bracket | 1 |
4 | Socket Head Screw | 2 |
5 | Male Coupler | 1 |
6 | Air Valve | 1 |
7 | Pressure Gauge | 1 |
8 | Air Hose Connector | 2 |
9 | Air Regulator | 1 |
10 | Bushing | 1 |
Part | Description | Qty |
--- | --- | --- |
11 | Pickup Tube | 1 |
12 | Media Valve | 1 |
13 | Media Regulator Asm. | 1 |
14 | Safety Valve | 1 |
15 | Air Hose | 1 |
16 | Media Hose | 1 |
17 | Nozzle Capnut | 1 |
18 | Ceramic Nozzle | 1 |
19 | 0-Ring | 1 |
Record product’s Serial number Here:
Note: If the product has no serial number, record the month and year of
purchase instead.
Note: Some parts are listed and shown for illustration purposes only, and are
not available individually
As replacement parts. Parts may not be interchangeable. Specify UPC number
when ordering:
40 lb. (60801): 792363608015
15 lb. (60802): 792363608022
LiMitED 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet
high quality and durability standards, and warrants to the original purchaser
that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to
damage due directly or indirectly, to misuse, abuse, negligence or accidents,
repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear, and tear, or to lack of maintenance. We shall in no
event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our
product. Some states do not allow the exclusion or limitation of incidental or
consequential damages, so the above limitation of exclusion may not apply to
you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDE THE WARRANTIES OF MERCHANTABILITY
AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us
with transportation charges prepaid. Proof of purchase date and an explanation
of the complaint must accompany the merchandise. If our inspection verifies
the defect, we will either repair or replace the product at our election or we
may elect to refund the purchase price if we cannot readily and quickly
provide you with a replacement. We will return repaired products at our
expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost
of returning the product. This warranty gives you specific legal rights and
you may also have other rights which vary from state to state.
CENTRAL PNEUMATIC
26541 Agoura road
• Calabasas, ca 91302
• 1-888-866-5797
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