HAYWARD CL100,110, CL200,220 Automatic Chlorine Feeders Owner’s Manual

SERIES CL100/110
SERIES CL200/220
by HAYWARD®
AUTOMATIC CHLORINE FEEDERS

CL100,110, CL200,220 Automatic Chlorine Feeders

Owner’s Manual

IMPORTANT SAFETY INSTRUCTIONS

Basic safety precautions should always be followed, including the following: Failure to follow instructions can cause severe injury and/or death.
This is the safety-alert symbol. When you see this symbol on your equipment or in this manual, look for one of the following signal words and be alert to the potential for personal injury.
WARNING warns about hazards that could cause serious personal injury, death or major property damage and if ignored presents a potential hazard.
CAUTION warns about hazards that will or can cause minor or moderate personal injury and/or property damage and if ignored presents a potential hazard. It can also  make consumers aware of actions that are unpredictable and unsafe.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death, serious injury, or major property damage.
The NOTICE label indicates special instructions that are important but not related to hazards.

Hayward Pool Products
620 Division Street, Elizabeth, NJ 07207
Phone: (908) 351.5400
www.haywardpool.com

**WARNING – Read and follow all instructions in this owner’s manual and on the equipment.
Failure to follow instructions can cause severe injury and/or death.
WARNING – Suction Entrapment Hazard.
Suction in suction outlets and/or suction outlet covers which are, damaged, broken, cracked, missing, or unsecured can cause severe injury and/or death due to the following entrapment hazards:
Hair Entrapment- Hair can become entangled in suction outlet cover.
Limb Entrapment- A limb inserted into an opening of a suction outlet sump or suction outlet cover that is damaged, broken, cracked, missing, or not securely attached can result in a mechanical bind or swelling of the limb.
Body Suction Entrapment- A negative pressure applied to a large portion of the body or limbs can result in an entrapment.
Evisceration/ Disembowelment – A negative pressure applied directly to the intestines through an unprotected suction outlet sump or suction outlet cover which is,  damaged, broken, cracked, missing, or unsecured can result in evisceration/ disembowelment.
Mechanical Entrapment-** There is potential for jewelry, swimsuit, hair decorations, finger, toe or knuckle to be caught in an opening of a suction outlet cover resulting in mechanical entrapment.

WARNING – To Reduce the risk of Entrapment Hazards:

• When outlets are small enough to be blocked by a person, a minimum of two functioning suction outlets per pump must be installed. Suction outlets in the same plane (i.e. floor or wall), must be installed a minimum of three feet (3’) [1 meter] apart, as measured from near point to near point.
• Dual suction fittings shall be placed in such locations and distances to avoid “dual blockage” by a user.
• Dual suction fittings shall not be located on seating areas or on the backrest for such seating areas.
• The maximum system flow rate shall not exceed the flow rating of as listed on Table 1.
• Never use Pool or Spa if any suction outlet component is damaged, broken, cracked, missing, or not securely attached.
• Replace damaged, broken, cracked, missing, or not securely attached suction outlet components immediately.
• In addition two or more suction outlets per pump installed in accordance with latest ASME, APSP Standards and CPSC guidelines, follow all National, State, and Local codes applicable.
• Installation of a vacuum release or vent system, which relieves entrapping suction, is recommended.

**WARNING – Failure to remove pressure test plugs and/or plugs used in winterization of the pool/spa from the suction outlets can result in an increase potential for suction  entrapment as described above.
****WARNING – Failure to keep suction outlet components clear of debris, such as leaves, dirt, hair, paper and other material can result in an increase potential for suction entrapment as described above.
WARNING – Suction outlet components have a finite life, the cover/grate should be inspected frequently and replaced at least every ten years or if found to be damaged,  broken, cracked, missing, or not securely attached.
CAUTION – Components such as the filtration system, pumps and heater must be positioned so as to prevent their being used as means of access to the pool by young children.
WARNING – Never operate or test the circulation system at more than 50 PSI.
WARNING – Never change the filter control valve position while the pump is running.
WARNING** – To reduce risk of injury, do not permit children to use or climb on this product. Closely supervise children at all times. Components such as the filtration  system, pumps, and heaters must be positioned to prevent children from using them as a means of access to the pool.

**WARNING** – Hazardous Pressure. Pool and spa water circulation systems operate under hazardous pressure during start up, normal operation, and after pump shut off.  Stand clear of circulation system equipment during pump start up. Failure to follow safety and operation instructions could result in violent separation of the pump housing  and cover, and/or filter housing and clamp due to pressure in the system, which could cause property damage, severe personal injury, or death. Before servicing pool and spa  water circulation system, all system and pump controls must be in off position and filter manual air relief valve must be in open position. Before starting system pump, all system valves must be set in a position to allow system water to return back to the pool. Do not change filter control valve position while system pump is running. Before  starting system pump, fully open filter manual air relief valve. Do not close filter manual air relief valve until a steady stream of water (not air or air and water) is discharged.

**WARNING – Separation Hazard. Failure to follow safety and operation instructions could result in violent separation of pump and/or filter components. Strainer cover  must be properly secured to pump housing with strainer cover lock ring. Before servicing pool and spa circulation system, filters manual air relief valve must be in open  position. Do not operate pool and spa circulation system if a system component is not assembled properly, damaged, or missing. Do not operate pool and spa circulation  system unless filter manual air relief valve body is in locked position in filter upper body.
WARNING – Risk of Electric Shock. All electrical wiring MUST be in conformance with applicable local codes, regulations, and the National Electric Code (NEC). Hazardous voltage can shock, burn, and cause death or serious property damage. To reduce the risk of electric shock, do NOT use an extension cord to connect unit to electric supply. Provide a proplocated electrical receptacle. Before working on any electrical equipment, turn off power supply to the equipment.
WARNING – To reduce the risk of electric shock replace damaged wiring immediately. Locate conduit to prevent abufrom lawn mowers, hedge trimmers and other equipment.
WARNING – Electrical ground all electrical equipment before connecting to electrical power supply. Failure to grounelectrical equipment can cause serious or fatal electrical shock hazard.
WARNING – Do NOT ground to a gas supply line.
WARNING – To avoid dangerous or fatal electrical shock, turn OFF power to all electrical equipment before working on electrical connections.
WARNING – Failure to bond all electrical equipment to pool structure will increase risk for electrocution and could result in injury or death. To reduce the risk of electric  shock, see installation instructions and consult a professional electrician on how to bond all electrical equipment. Also, contact a licensed electrician for information on local  electrical codes for bonding requirements.
Notes to electrician: Use a solid copper conductor, size 8 or larger. Run a continuous wire from external bonding lug to reinforcing rod or mesh. Connect a No. 8 AWG  (8.4 mm 2 ) [No. 6 AWG (13.3 mm 2 ) for Canada] solid copper bonding wire to the pressure wire connector provided on the electrical equipment and to all metal parts of  swimming pool, spa, or hot tub, and metal piping (except gas piping), and conduit within 5 ft. (1.5 m) of inside walls of swimming pool, spa, or hot tub.
IMPORTANT – Reference NEC codes for all wiring standards including, but not limited to, grounding, bonding and other general wiring procedures.
WARNING – Risk of Electric Shock. Connect only to a branch circuit protected by a ground-fault circuit-interrupter (GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.
WARNING – Risk of Electric Shock . The electrical equipment must be connected only to a supply circuit that is protected by a ground-fault circuit-interrupter (GFCI).  Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the GFCI, push the test button. The GFCI should interrupt power. Push  reset button. Power should be restored. If the GFCI fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the electrical equipment without  the test button being pushed, a ground current is flowing, indicating the possibility of an electrical shock. Do not use this electrical equipment. Disconnect the electrical  equipment and have the problem corrected by a qualified service representative before using.
CAUTION** – The pump is intended for use with permanently-installed pools and may be used with hot tubs and spas if so marked. Do not use with storable pools. A  permanently-installed pool is constructed in or on the ground or in a building such that it cannot be readily disassembled for storage. A storable pool is constructed so that it  is capable of being readily disassembled for storage and reassembled to its original integrity.

SAVE THESE INSTRUCTIONS

HAYWARD® Pool Products Limited Warranty

To original purchasers of this equipment, Hayward Pool Products, Inc. warrants its chemical feeders to be free from defects in materials and workmanship for a period of ONE (1) year from the date of purchase, when used in single family residential applications.
The limited warranty excludes damage from freezing, negligence, improper installation, improper use or care or any Acts of God. Parts that fail or become defective during  the warranty period shall be repaired or replaced, at our option, within 90 days of the receipt of defective product, barring unforeseen delays, without charge.
Proof of purchase is required for warranty service. In the event proof of purchase is not available, the manufacturing date of the product will be the sole determination of the  purchase date.
To obtain warranty service, please contact the place of purchase or the nearest Hayward Authorized Service Center. For assistance on your nearest Hayward Authorized Service Center please visit us at www.haywardpool.com.
Hayward shall not be responsible for cartage, removal, repair or installation labor or any other such costs incurred in obtaining warranty replacements or repair.
The Hayward Pool products warranty does not apply to components manufactured by others. For such products, the warranty established by the respective manufacturer will apply.
The express limited warranty above constitutes the entire warranty of Hayward Pool Products with respect to its’ pool products and is in lieu of all other warranties expressed  or implied, including warranties of merchantability or fitness for a particular purpose. In no event shall Hayward Pool products be responsible for any consequential, special or incidental damages of any nature.
Some states do not allow a limitation on how long an implied warranty lasts, or the exclusion of incidental or consequential damages, so the above limitation may not apply to you. This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.
*Supersedes all previous publications.
Hayward Pool Products
Elizabeth, NJ 07207
620 Division Street

** DANGER Mixing Chemicals or using fast dissolving chemicals may result in explosion and/or fire. To avoid death, serious injury or major property damage:
** Use only slow dissolving Trichlor Chlorine tablets.
Never use fast dissolving Trichlor Chlorine tablets.
Never mix chemicals.
Never mix Trichlor Chlorine tablets with Calcium Hypochlorite, or with any other form of concentrated chlorine or other chemicals. Fire and/or explosion may result.
Never add any other types of chlorine, pH adjusters, shock treatments or algaecides through the skimmer. If these products must be used, they should be added directly into the pool water.
Never isolate chlorine feeder with valves or other devices.
  WARNING Wear eye and skin protection while maintaining or servicing this unit.
WARNING Do not inhale fumes from the chlorinator or chemical container.
WARNING Chlorine feeder may be under pressure. Use caution removing cover.

INSTALLATION

CL–100/200

1. Your CL–100/200 automatic chlorine feeder is designed for permanent installation in the pool water return line.

2. Always install the chlorine feeder after the heater. If there is no heater, install after the filter.
   **CAUTION** Damage to the heater or filter may result if concentrated chlorine is allowed to flow through them.
   An in-line positive seal corrosion resistant check valve should be installed to reduce backflow of chlorine gas when the system is shut off. If the chlorine feeder is located  below water level, you may want to install a check valve to prevent water backflow when operating/servicing the unit. The CL100 has this feature built in.

3. Both the CL–100/200 are furnished with 1 1/2” female threads. If PVC socket (solvent weld) connections are desired, order SP1500UNPAK2, socket flush union end  connectors package. For threaded male and union connectors, order SP1500UNMPAK1 male union connector package (two required). Thread or socket adapters may  also be used. Only use pipe sealants formulated and approved for use with ABS plastic connections (e.g. Teflon Tape, Permatex Form-A-Gasket No. 2, Laco Plasto-Joint  stick). Do not over tighten pipe fitting. Proper fitting makeup is hand tight plus 1 to 1 1  /2 turns maximum.
   NOTICE: After starting up system, re-check all connections for leaks. Re- tighten as required.

CAUTION Never install chlorine feeder directly into copper plumbing as pipe damage may occur. If you have brass or bronze backwash valves, or other sensitive metallic  components, consult your dealer for precautions or recommendations for your particular system.

CL–110/220

1. The inlet connection should be made in the piping after the pump and before the filter. Mark location on pipe.

2. The outlet connection should be made in the piping after the heater. If no heater is being used, connection should be made after the filter. Mark location on pipe.

3. Based on the locations from steps. No. 1 and No. 2, cut tubing to required lengths. Be sure ends are cut evenly and cleanly.

4. Wrap Teflon tape on larger male thread of Check Valve and thread it hand tight plus ½ turn into outlet port of chlorinator. DO NOT OVER TIGHTEN.
   NOTICE: The Check Valve is marked with a “dot”. It also has a ball that “clicks” when you shake it.

5. Wrap Teflon tape on larger male thread of the Inlet Fitting Adapter and thread it hand tight plus ½ turn into the inlet port of chlorinator. DO NOT OVER TIGHTEN.

6. To connect inlet tubing to chlorinator, place Compression Nut over inlet tubing and slide nut up about 2”.
   Insert the tubing all the way into the Inlet Fitting Adapter socket and, holding tubing in place, tighten nut firmly by hand. Do not over tighten.

7. Connect outlet tubing to the Check Valve in the same manner as in step 6 above.
   NOTICE: The saddle fittings and clamps are designed to fit the O.D. of 1 1/2” or 2” pipe.

8. Drill a 3/8” hole at location identified in Step 1 of Planning Installation section. Clean all burrs, shavings etc.
   Fit Saddle Fitting, with gasket, into oval shaped hole in clamp and insert fitting into the 3/8” hole. Secure clamp around Saddle Fitting, gasket and pipe and tighten  securely to achieve a good seal. Do not over tighten clamp.

9. Drill a 3/8” hole at location identified in Step 2 of Installation section for CL-110/220. Install Saddle Fitting as in Step 8 above.

10. Connect inlet and outlet tubing to the Saddle Fittings with Compression Nuts as in Step 6 above. Do not over tighten.
    CAUTION Never install chlorine feeder directly into copper plumbing as pipe damage may occur. If you have brass or bronze backwash valves, or other sensitive  metallic components, consult your dealer for precautions or recommendations for your particular system.
    NOTICE: After starting up system, re-check all connections for leaks. Re- tighten as required.

DIRECTIONS FOR USE:
GENERAL
Before using your chlorinator, your pool/spa water should be properly balanced and conditioned and should have a chlorine residual of approximately 1.0 to 1.5 ppm. Follow  dealer and chemical manufacturer’s directions and instructions.
Check chlorine residual daily and adjust the dial valve for more or less chlorine. The chlorine demand for pools and spas varies based on usage, temperature, sunlight, etc.  Initially, you’ll have to experiment to determine the proper amount of chlorine and the correct valve setting required for your pool and filter time cycle. Follow chemical  manufacturer’s instructions for proper chlorine level.

**DANGER Mixing Chemicals or using fast dissolving chemicals may result in explosion and/or fire.
To avoid death, serious injury or major property damage:
** Use only slow dissolving Trichlor Chlorine tablets.
Never use fast dissolving Trichlor Chlorine tablets.
Never mix chemicals.
Never mix Trichlor Chlorine tablets with Calcium Hypochlorite, or with any other form of concentrated chlorine or other chemicals. Fire and/or explosion may result.
Never add any other types of chlorine, pH adjusters, shock treatments or algaecides through the skimmer. If these products must be used, they should be added directly into the pool water.
** Never isolate chlorine feeder with valves or other devices.
WARNING** Wear eye and skin protection while maintaining or servicing this unit.

**WARNING Do not inhale fumes from the chlorinator or chemical container.
WARNING Chlorine feeder may be under pressure. Use caution removing cover.
REFILLING CHORINATOR**

1. Shut off all pumps and pump timers.
2. Turn chlorine feeder flow control valve to “OFF”.
3. Verify chlorine feeder return line to pool is unrestricted.
4. Wait one minute to relieve system pressure before attempting to remove cover.
5.  If installed in a flooded system, shut off valves to isolate chlorinator.
6. Remove cover.
7. Refill chlorine feeder with slow dissolving Trichlor-Chlorine Tablets.
8. Secure cover to chlorine feeder.
9. If installed in a flooded system, open valves to assure flow from pump to pool.
10.  Turn flow control valve on chlorinator to desired setting and restart pump.

MAINTENANCE

TO CHANGE O-RING CL100/110

1. Read and follow instructions in Steps 1 to 5 in Refilling Chlorinator section.
2. Remove the O-Ring and replace with a Genuine Hayward Part O-Ring (part no. CLX110K).
3. Replace cover. If chlorinator needs to be refilled, read and follow instructions in Steps 6 to 8 in Refilling chlorinator section.

TO CHANGE O-RING CL200/220

1. Read and follow instructions in Steps 1 to 5 in Refilling Chlorinator section.
2.  Pry off Logo Cap, located on the cover of the chlorinator. Unscrew and remove retainer screw. Cover may now be slipped free of the Cover Cap.
3. Replace O-ring with a Genuine Hayward Part O-ring (part no. CLX200K). Reassemble being sure Slip Washers are in place on stem of Cover (inside), and under head of Retaining Screw.
4. Replace cover. If chlorinator needs to be refilled, read and follow instructions in Steps 6 to 8 in Refilling Chlorinator section.

TO REMOVE FLOW CONTROL VALVE HANDLE
Set pointer to FULL. Insert screwdriver in slot opposite pointer, lift up and rotate handle counterclockwise. This allows the handle index lock tab to clear the body ridge.
TO INSTALL FLOW CONTROL VALVE HANDLE

1. The flow control valve handle Genuine Hayward Part (CLX200PA) is furnished in two pieces.
2.  To install push the handle into the stem and fully install stem into body. You may have to remove handle and reposition to assure the stem is fully seated.
3. Remove handle by pulling straight out.
4. Apply a single drop of Super Glue to the end of the stem, push on handle, positioned in the OFF position. Apply pressure for 30 seconds.

WINTERIZING
Where freezing temperatures can be expected, drain all water and remove all chlorine from chlorinator . ( For in-line permanently installed unit remove drain plug). Carefully remove all tablets and pieces of tablets. Rinse out chlorinator thoroughly with water. Replace cover and drain plug.
VACUUMING
When vacuuming, close flow control valve to prevent bypass of sediment and possible clogging of control valve.
LUBRICATION
Never use petroleum type lubricants on Cover O-Ring. To lubricate use Genuine Hayward Part Jack’s Lube No. 327 (Part No. SP032712).

SPARE PARTS

CL100

CL200

CL110

CL220

PRODUCT REGISTRATION
(Retain For Your Records)
DATE OF INSTALLATION ____
▲Retain this Warranty Certificate (upper portion) in a safe and convenient location for your records.
DETACH HERE: Fill out bottom portion completely and mail within 10 days of purchase/installation or register online.

AUTOMATIC CHLORINE FEEDERS

Register online at www.haywardpool.com

Please Print Clearly:
First Name____ Last Name_
Street Address__
City_____ State_ Zip____
Phone Number___ Purchase Date_____
E-Mail Address__
Serial Number

| | | | |
---|---|---|---|---|---

Model Number___
Pool Capacity_(U.S. Gallons)
Please include me on all e-mail communications regarding Hayward® Equipment or promotions.
Mail to: Hayward Pool Products, 620 Division Street, Elizabeth, NJ 07207
Attn: Warranty Dept
Or REGISTER YOUR WARRANTY ON-LINE AT WWW.HAYWARDPOOL.COM

Warranty Card Registration

Hayward is a registered trademark of Hayward Industries, Inc.
© Hayward Pool Products. 2011 All rights reserved

References

• Hayward Global

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