SEALEY VS868 Smoke Diagnostic Tool Leak Detector Instructions

SEALEY VS868 Smoke Diagnostic Tool Leak Detector Instructions

MODEL No: VS868

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

2. INTRODUCTION

Allows the technician to pinpoint all manner of system leaks including the air intake, cooling, evaporation, fuel, exhaust and vacuum systems. Fast and simple-to-use, maximising earning potential. System is clean and quick to use and connects to a 12V vehicle battery. Features air and smoke mode with pressure gauge display. Supplied with cone adapter, power cord clamp, valve core wrench, test oil refill bottle, smoke hose, EVAP connector, universal airbag adapter, 8 x rubber blanking cones. Mineral oil not included.

3. SPECIFICATION

Model No:………………………………………………………….VS868
Hose Length:……………………………………………………1600mm
Maximum Input Pressure:……………………………………….15psi
Oil Reservoir Capacity:……………………………………………10ml
Output Smoke:………………………………………………….1.6L/min
Rubber Cone Sizes:
.
…Ø5-10, 9-15, 14-19, 18-26, 25-35, 32-45, 45-60, 60-75mm.

4. ASSEMBLY

4.1. After unpacking, turn the machine so the back is facing (fig.2).
4.1.1. Connect the 12v power cables to the positive(+) and negative(-) sockets.
4.1.2. Connect the smoke hose to the smoke output by removing the locking nut, slip the nut over the hose, push fit the hose to the output and then tighten the nut to hold the hose in place.
4.1.3. Connect the 12v power cables to the positive(+) and negative(-) terminals of a 12V car battery using the crocodile clips.

5. OPERATION

5.1. OPERATIONAL STEPS FOR AIR INTAKE SYSTEM TEST
5.1.1. Open the vehicles air filter cover and take out the air filter.
5.1.2. Take out the inflatable bladder from the accessory box and continue to squeeze it until the inflated diameter of the rubber bladder matches the diameter of the air inlet.
5.1.3. Remove the oil filler cap (fig.1), add 10ml of test oil into it, and tighten the cap.
5.1.4. Press the air mode button and the smoke mode button respectively (fig.1).
5.1.5. Block the smoke/air nozzle and check that the gauge dial increases and is working correctly. Once pressure reaches 0.8kg/cm2 the check is complete. Just press the Air Mode button for this test.
5.1.6. Connect smoke/air nozzle to the inflatable bladder.
5.1.7. The leak point of the air intake system can then be diagnosed by the escape of smoke/air. Reference the gauge to help diagnose the level of leak.

5.2. AIR MODE – WHERE SMOKE IS NOT SUITABLE
5.2.1. Press Air Mode button only for this test (fig 1).
5.2.2. Allow the pressure to build. If you are testing a sealed unit then you would expect the gauge to read above 1kg/cm2. If there is a leak then the gauge would not reach this level. Listen out for any air noises throughout the system referencing the gauge.
WARNING! It is not recommended to add more than 10ml of the test oil into the detector, otherwise it will cause the smoke generator to stop working, smoke will not be generated and there is potential for an oil spill.
If the product is used for an excessive period of time, the internal temperature of the machine will rise and the overheat alarm light will illuminate (fig.1). Please disconnect the power supply immediately to stop device working and allow it to cool down.
It is not recommended to operate this product for more than 15 minutes at any one time.

5.3. SMOKE MODE
5.3.1. Press Smoke Mode button only for this test (fig1).
5.3.2. Allow the pressure to build. If you are testing a sealed unit then you would expect the gauge to read above 1kg/cm2. If there is a leak then the gauge would not reach this level. Listen out for any air noises throughout the system referencing the gauge. Smoke will help further diagnose and locate the problem.

6. MAINTENANCE.

6.1. After the test, remove and clean the accessories. Then put them back into the box.
6.1.1. Remove the oil drain cap (fig.2), drain the test oil out and pour it back into the oil bottle.
6.1.2. Clean the main unit and check if there is any fault, loose connection or damage.
6.1.3. After use of the main unit and the accessories, please keep them in a cool, dry and dust-free place.
6.1.4. Smoke and oil will oxidise and deteriorate after being in high temperature for a long time, which will affect the service life of the smoke generator. Please change the test oil regularly.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 01284 703534 sales@sealey.co.uk www.sealey.co.uk

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