DV8 OFFROAD FDJL-06 Spec Series Tube Fenders Installation Guide
- June 8, 2024
- DV8 OFFROAD
Table of Contents
SPEC SERIES
TUBE FENDERS
2018+ JEEP WRANGLER JL
FDJL-06
PRODUCT
INSTALLATION MANUAL
FDJL-06 Spec Series Tube Fenders
TOOLS REQUIRED
– Trim Clip Tool
– 4mm Allen Bit
– 10mm Socket
– 10mm, 12mm Wrench
– Angle Grinder or Cutting Tool of Choice
– Zip Ties (Optional)| SKILL LEVEL
– Novice/Intermediate
– 1 (you) to 2 persons
Little skill level required, you can easily install it by yourself however,
additional help will be useful.| TIME REQUIRED
– 2.5 Hours
Time to install this should only take about two and a half hours.
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WARNINGS/CAUTIONS BEFORE STARTING INSTALLATION
Before you install this kit — Read and understand all instructions,
warnings, cautions, and notes contained in this installation instruction
guide. Consult your vehicle owner’s manual for proper disconnection of
electrical and lifting of vehicle if required for installation of this
product.
This install may require some technical skills and knowledge of basic
mechanical work. If you do not feel that you are capable of performing this
install please take this product to a trained professional.
After reading this guide please contact us with any questions or concerns
before installing product.
Customer Service: 855-680-9595
DV8 Offroad is not responsible for any bodily injury or harm to you or your
vehicle as a result of an improper install.
Proper installation of this kit required knowledge of the factory recommended
procedures for removal and installation of original equipment components. We
recommend that the factory shop manual and any special tools needed to service
your vehicle be on hand during the installation. Installation of this kit
without proper knowledge of the factory recommended procedures may affect the
performance of these components and the safety of the vehicle
- Always wear eye protection when operating power tools
Inspect all contents of this package to make sure product is not damaged and all installation hardware has been included. If parts are missing from kit, please be prepared to provide the following information
- Name of purchase location
- Bar Code on side of box
- Date above bar code
- Date inside box cover
FRONT UNINSTALL
STEP 1: Use a 10mm socket to remove the bolts along the top and at the
front of the inner fender.
Use a trim clip tool to remove the clips on interior of the inner fender.
Use a trim clip tool to remove the clips running along the outside, securing
the inner fender to the vehicle.
Remove inner fender by pulling down, then out.
Note: Pictured are un-install and installation of the passenger side
fender.
STEP 2: Unplug the turn signalindicator by
pulling the red release tab out and pulling.
STEP 3: Use a 10mm
socket to remove the bolt securing the fender to the vehicle.
Then, remove the fender by pulling away from the vehicle to release the clips.
Be sure to pull “straight” away from the vehicle to avoid breaking clips.
STEP 4: Use a trim clip tool to remove the factory clips along
the fender.
Repeat process for the other side.
REAR UNINSTALL
STEP 5: Use a trim clip tool to remove the clips located along the
interior of the inner fender.
Then remove the clips securing the inner fender to the vehicle running along
the outside edge of the fender flare.
Remove fender by pulling down then out.
STEP 6: Remove the fender
flare by pulling directly away from the vehicle. Be sure to pull “straight”
away from the vehicle to prevent breaking clips.
STEP 7: Use a trim clip tool to remove the clips along the
edge of the fender.
Repeat process for the other side.
Begin by unpacking all items and
inspecting for missing pieces or damage. If you have any concerns, please
contact the company the product was purchased from. Extra hardware may be
included with the product.
HARDWARE INCLUDED
(42) M6x20 Allen
(2) M6x25 Allen
(44) M6 Nutserts
(46) M6 Flat Washers
(4) M6 Serrated Nuts
(1) Nutsert Tool 
FRONT INSTALL
STEP 8: Cut the front fender mount off and grind it down so it is flush
with the vehicle. Paint is recommended on the bare steel to prevent rust.
STEP 9: Install the provided nutserts using a nutsert tool. If
you do not own a nutsert tool, we provide one with our kit.
For instructions on how to use the nutsert tool, scroll to the last page.
Tip: Hold up the fender the vehicle as a guide to determine which holes
require a nutsert.
STEP 10: Install the gaskets onto the
fender.
The gaskets are notched to line up with the mounting holes on each
fender.
Install the fender flare onto the vehicle using
the provided M6x20 hardware with a 4mm allen bit.
Secure the front mounting support using the supplied M6x25 hardware with a 4mm
allen bit and 10mm wrench.
During install, check the gasket on the fenders and tuck away any extra gasket
using a trim clip tool.
Note: Assistance is recommended to prevent injury and damage to the
product or vehicle.
STEP 11: Route and
secure the wiring to your preference and install the new turn signal into the
factory connector.
Repeat process for the other side.
REAR INSTALL
STEP 12: Use the provided nutsert tool with 12mm wrench and 10mm socket
to install the provided nutserts.
Tip: Place the fender on the vehicle as a guide to determine which holes
require a nutsert.
Install the fender flare onto the vehicle using
the provided M6 hardware with a 4mm allen bit.
Note: Assistance is recommended to prevent injury or damage to the
product and vehicle.
Double check all hardware is secure.
Repeat process for other side.
STEP 13: Check the gasket on both fenders after install and
tuck away any extra gasket using a trim clip tool.
Double check all hardware is secure.
NOTE: If the Jeep was not equipped with OEM LED lighting, then
aftermarket/dealership programming may be necessary to access all LED
functions.
Repeat process for other side.
STEP 14: Congrats! You are finished
with the install of the 2018+ Jeep Wrangler JL Tube Fenders!
STEP 15: To use the nutsert tool, slider the M6 washer and
spacer onto the provided M6x50 bolt.
Then install a nutsert onto the exposed threads by hand.
STEP 16: Slide the nutsert tool with the nutsert into the
mounting hole. Ensure the flange of the nutsert is flat against the vehicle
prior to tightening. 
STEP 17: Use a 12mm wrench to hold the
spacer while tightening with a 10mm socket. Tighten slowly until the nutsert
is set properly. Do not over tighten.
Nutsert should be “crushed” against the inside of the fender so that it is
tight and secure.
When finished remove the nutsert tool using a 10mm socket and repeat as
needed.
Note: Be sure to hold the spacer tight so it does not move and scratch
paint.
6400 SYCAMORE CANYON BLVD.
RIVERSIDE, CALIFORNIA 92507
NEED HELP?
855-680-9595
WWW.DV8OFFROAD.COM