ZIPPER ZI-HST40V-AKKU Pole Hedge Trimmer 40 Volt AKKU User Manual

: June 6, 2024
: ZIPPER

ZIPPER ZI-HST40V-AKKU Pole Hedge Trimmer 40 Volt AKKU

SAFETY SIGNS

| EC-CONFORM – This product complies with the EC-directives
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| READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.
| ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.
| Protective clothing!
| Protect the device from rain and do not leave it outdoors in the rain!!
| Guaranteed sound power level LWA
| Direct current (DC)
| Risk of death by electrocution! Never touch power supply or telephone lines. Keep a minimum distance of 15 m. Keep third parties away from the danger area!

PREFACE

Dear Customer!

This manual contains important information and advice for the correct and safe use and maintenance of the POLE HEDGE TRIMMER 40VOLT AKKU ZI-HST40V-AKKU.
Following the usual commercial name of the machine (see cover) is substituted in this manual with the name “machine”. The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.

Please read the entire manual, to prevent misunderstandings, machine damage or even injuries!
Due to continuous development of our products illustrations, pictures might differ slightly. If you however find errors in this manual, please inform us.
Technical changes excepted!

Copyright law

© 2017 This manual is protected by copyright law all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.

Customer Support

ZIPPER MASCHINEN GmbH
Gewerbepark 8, 4707 Schlüsslberg
AUSTRIA
Tel.: +43 7248 61116-700
Fax: +43 7248 61116–720
Mail: info@zipper-maschinen.at

TECHNIC

Components

ZI-HST40V-AKKU

Technical details

ZI-HST40V-AKKU

The indicated measurements refer to new machines. Daily use causes the noise and vibration values to change.
The vibration emission level given in this user manual has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly decrease the exposure level over the total working period. Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.
Wear ear protection at a sound pressure above 85 dB(A).

SAFETY

Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.
To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.
All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards.
It is also imperative to observe the accident prevention regulations in force in your area.
The same applies for the general rules of occupational health and safety.
The machine is used for:
Cutting and trimming hedges and bushes which have a maximum branch thickness of Ø22 mm and for maintaining hedges and bushes in the private sector.
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the machine by a person responsible for their safety.
Never allow children or people unfamiliar with these instructions to use the machine. Supervise children. This will ensure that children do not play with the machine.

Any manipulation of the machine or its parts is a misuse, in this case ZIPPER MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage.

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Before using read the user instructions of accessories (charger, battery)
Use only cutting tools allowable for this machine!
Never use damaged cutting tools!
Never use the machine with defective or without mounted guard
The removal or modification of the safety components may result in damage to equipment and serious injury!
HIGHEST RISK OF INJURY

Prohibited use:

The operation of the machine outside the stated technical limits described in this manual is forbidden.
The operation of the machine without provided protective devices is prohibited
The use of the machine not being suitable for the use of the machine and not being certified is forbidden
The use of the machine not according with the required dimensions is forbidden.
Any manipulation of the machine and parts is forbidden.
The use of the machine for any purposes other than described in this user manual is forbidden.
It is not allowed to leave the immediate work area during the work is being performed.

Safety instructions

Missing or non-readable security stickers have to be replaced immediately!
The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!
To avoid malfunction, machine defects and injuries, read the following security instructions!

General power tool safety warnings:

Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
The term “power tool” in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety:

Keep work area clean and well lit. Cluttered and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety:

Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts. Damaged or entangled cords increase the risk of electric shock.
When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

Personal safety:

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

Power tool use and care:

Do not overload the machine. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care:

Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Safety instructions for pool hedge trimmers:

Keep all body parts away from the cutter. Never attempt to remove the clippings while the blade is running or hold material which is to be cut. Before removing any jammed clippings, switch off the machine. A moment of inattention when using the hedge trimmer may result in serious injuries.
Carry the hedge trimmer by the handle when the blade has stopped. When transporting or storing the hedge trimmer, always remove the battery and pull on the guard. Handle the machine carefully to reduce the risk of injury from the blade.
Hold the electric power tool by the insulated handle surfaces only, as the cutter may touch concealed power lines. If the cutter comes into contact with a live line, metallic parts of the machine may become energised and cause an electric shock.
Before switching on the hedge trimmer, ensure that the working area is free of stones and pieces of wire. Look out for them while cutting and search the hedge for concealed objects, such as wire fences.
Do not use the hedge trimmer in the vicinity of cables, power or telephone lines.
Hold when working with the hedge trimmer a safety distance of 15m to aboveground live lines.

Additional safety instructions:

Switch the machine off and remove the battery under the following conditions:
– if the machine is left unattended;
– before checking, cleaning or performing other work on the machine;
– if the machine starts vibrating excessively.
While cutting, ensure that there are no persons (particularly children) or animals in the working area. Ensure that children do not play with the machine.
Use the machine only in daylight or in good artificial lighting.
Use the machine in dry conditions only. Protect it from rain and moisture.
Ensure that the cutter does not touch the ground or other objects.
Wait until the electric power tool has come to a standstill before putting it down.
When interrupting work, never leave the machine unattended and keep it in a safe place.
Always switch the machine off before transporting it to other workplaces.
Never grasp the blade of the machine.
Ensure that all guards and handles are fitted before using the machine. Never attempt to switch on an incompletely assembled machine or a machine which has unauthorised modifications.
Operate the machine only in the technical condition stipulated and delivered by the manufacturer. Unauthorised changes to the machine exclude liability of the manufacturer for any resulting damage and/or injury.

Safety instructions for the battery charger:

Keep the battery charger away from rain or moisture. Penetration of water in the battery charger increases the risk of an electric shock.
Keep the battery charger clean. Contamination can lead to danger of an electric shock.
Before each use, check the battery charger, cable and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified technician and only using original spare parts. Damaged battery chargers, cables and plugs increase the risk of an electric shock.
Do not place any objects on the battery charger and do not place the battery charger on soft surfaces. There is a risk of fire.
Always check that the mains voltage matches the voltage indicated on the rating plate of thebattery charger.
Never use the charger if cable, plug or the machine itself has been damaged by external influences. Take the charger to the nearest service centre.
Never open the battery charger. If the battery charger is defective, take it to a service centre.

Safety instructions for Li-ion batteries:

Do not open the battery. There is a risk of a short-circuit.
Protect the battery from heat, e.g. from continuous exposure to sunlight, fire, water and humidity.
There is a risk of explosion.
In case of damage and improper use of the battery, vapours may be emitted. Ventilate the area and seek medical help in case of complaints. The vapours can irritate therespiratory system.
Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
Use only original batteries with the voltage indicated on the rating plate of your electric power tool.
If other batteries are used, e.g. imitations, reconditioned batteries or third-party products, there is a risk of injuries as well as damage caused by exploding batteries.
The battery voltage must match the battery charging voltage of the battery charger. Otherwise there is a risk of fire and explosion.
Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
Pointed objects, such as nails or screwdrivers, or external forces may damage the battery. This may cause an internal short-circuit and the battery to burn, smoke, explode or overheat. For disposal, transport or storage, the battery must (plastic bag, box) or the contacts are packed must be taped.

Remaining risk factors

| It is important to ensure that each machine has remaining risks. In the execution of all work (even the simplest) greatest attention is required. A safe working depends on you!

Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine´s construction and design:

Risk of injury due to noise:
Working for a long time can damage your hearing if you do not have a very good hearing protection.
Risk of injury due to the working area:
Solid objects, stones, metal parts, or the like can be thrown out!
Risk to the hands or fingers:
Do not grab in the cutting tool while it is rotating.
Risk of injury due to pick up and roll up:
Wires and cords can be detected by the cutting tool and can damage the machine and can cause injuries. Unplug battery and safety switch (if equipped) before removing the deposits!
Risk of injury due to vibration:
The declared vibration emission value has been for a standardized test is measured and can be used to compare one tool with another electric are.
The declared vibration emission value may also be used for a preliminary assessment of exposure.
Rotating parts
Be rotating parts mounted incorrectly, this can lead to serious accidents.
Check before starting work, the cutting blade for tight fit

OPERATION

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

The batteries are not fully charged on delivery. Prior to initial operation, charge the batteries fully. See user manual of the battery charger.

Operation instructions

Device to be operated in a perfect state only. Inspect the device visually every time it is to be used.
Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

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Unplug battery and safety switch (if equipped) before all maintenance and settings and cleanings!
Insert the safety switch only when using the machine.
Never remove the battery while the machine is running.
Beware of nesting birds in the hedge. Do not cut the hedge until birds have fledged or do not cut this part of the hedge.
If the power tool is damaged or vibrates unusually, it must be repaired by a service centre before it is used again.

Operation

Assembling and adjusting the shoulder belt:

Open retaining hook and hook onto the fastening eye on the housing.
Adjust the shoulder belt to your height.

Adjust the shaft length:
For high or low cutting the shaft length can be varied up to 34 cm.

Loosen the threaded sleeve on the shaft coupling (1.).
Extend the lower shaft until the ideal handle length is reached (2.).
Tighten the threaded sleeve (3.).

Adjust the working angle:

For high or low cutting the cutting head can be tilted.

Press up the locking button (1.).
Set the required working angle (2.).
Release the locking button until it clicks into plac

Inserting/replacing the battery:

Charging the battery as described in the user manual of the charger.
Press the charged battery into the power tool until it clicks into place.
To remove, press the release button (1.) and pull out the battery (2.).

Switching on:

First press and hold the switch interlock (1.).
Then press the On/Off switch (2.).

Switching off:

Release the On/Off switch.
The cutter bar stops immediately.

Battery state of charge:

Press the button on the battery to check the state of charge at the state of charge indicator LEDs.
The indicator goes out after 5 seconds.
If one of the LEDs flashes, the battery must be recharged. If none of the LEDs light up after the button is pressed, the battery is faulty and must be replaced.

Check that all parts are firmly attached and obviously undamaged.
Look over the working area and remove any obstructions.
Remove all foreign objects from the hedge, such as wire or other parts, as these may block or damage the cutting mechanism.
Cut out thick branches beforehand using pruning shears.
Pick up the power tool in both hands as specified.
Always cut at full engine speed.
Start cutting only with the cutting mechanism running.
The impact guard protects you against unpleasant impacts, e.g. recoil torque of the cutter, when striking a solid object (wall, ground, etc.).
Never touch wire fences or the ground with the running cutting mechanism.
If cutting hedges over a prolonged period, interrupt your work more frequently and oil the cutter bar.
Switch the engine off and remove the battery:
– to remove blockages (jammed clippings) from the cutting bar;
– if the machine behaviour changes or it vibrates unusually;
– if you have come into contact with foreign objects or the ground
– when taking breaks and leaving the machine unattended.
After use, stop the motor and wait until all rotating parts have come to a standstill.
Place the protection hood on the cutter bar.

Cutting techniques

The hedge trimmer can be guided with its doublesided cutters forwards and backwards or in an oscillating movement from one side to the other.
Cut the sides of the hedge first and then the top.
Cut the hedge from bottom to top.
Hold the hedge trimmer at an angle of 5–10° to the hedge to ensure a straight cut.
Cut the hedge in a trapezoidal shape. This prevents the lower part of the hedge from losing its foliage due to lack of light.
Cut the upper edges of the hedge slightly round.
Cut in several stages if heavy trimming is required.
Peg out a string line if you want to cut the hedge evenly.
Trim the young hedge plants to the required shape.
The main shoot should not be damaged until the hedge has reached the required height.
Dispose of the clippings properly and in an environmentally friendly manner

MAINTENANCE

| Unplug battery and safety switch (if equipped) before all maintenance and settings!
Serious injury due to unintentional or automatic activation of the machine! Always wear protective gloves while working on the cutting tool!

The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only.

Clean your machine regularly after every usage – it prolongs the machines lifespan and is a prerequisite for a safe working environment.
Repair jobs shall be performed by respectively trained professionals only!
Check regularly the condition of the security stickers. Replace them if required. Check regularly the condition of the machine.

Maintenance plan

Before each work:

Check the cutting tools (tight fit, sharpness, damage)

After each work:

Cleaning the cutting tools:
Remove contamination, remains of blades etc.
Spray the cutter bar (blades must be standstill) with maintenance oil to ensure that the hedge trimmer has a long service life. Preferably use environmentally friendly lubricants
Place the hedge trimmer on its side and apply a thin film of oil to the cutter bar.

Cleaning

Once a month the machine and all its parts must be thoroughly cleaned.

The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface!
Never use running water or a high pressure cleaner to clean the machine.

After each use, clean the hedge trimmer using a dry cloth or a brush if the machine is very dirty.
Keep the ventilation slits clean and dustfree.

Storage

Store the machine in a dry and frost-free place (10-25 °C).
Store the battery and the machine separately.
Charge the battery before storing the machine in winter.
Place the protection hood on the cutter bar.
Keep the machine, in particular its plastic components, away from brake fluids, petrol, petroleum products, penetrating oil, etc. They contain chemical substances which may damage, attack or destroy the plastic components of the machine.
Fertilisers and other garden chemicals contain substances which may have a highly corrosive effect on the metal parts of the machine. Therefore do not store your machine near these substances.

Disposal

Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

TROUBLE SHOOTING

BEFORE YOU START WORKING FOR THE ELIMINATION OF DEFECTS, UNPLUG THE BATTERY!

Trouble	Possible cause	Solution
Motor does not start

Battery is not plugged in

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plug in battery
Battery is not charged

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Recharge battery
Safety switch is damaged

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Check safety switch
Power switch is damaged

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Check safety switch

Unusual, loud noises and excessive vibrations|

Loosen cutting tool

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Tighten cutting tool
Debris on the cutting tool

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Remove derbies
Cutting tool damaged

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Change cutting tool

Poor cutting result|

Blunt cutting tool

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Change cutting tool
Chain tension

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Check chain tension

Blades becomes hot|

Low lubricant

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Oil the cutter bar

Battery cannot charged anymore|

Contact failure

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Check contact pins
Battery damaged

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Change battery

| Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

ZIPPER MASCHINEN GmbH
Gewerbepark 8
4707 Schliisslberg | AUSTRIA
+43 (0) 7248 61116-700 I FAX 7248 61116-720
info@zipper-maschinen.at | www.zipper- maschinen.at