zipper ZI-ASA305 DUST COLLECTOR User Manual

: June 5, 2024
: ZIPPER

zipper ZI-ASA305 DUST COLLECTOR

zipper ZI-ASA305 DUST COLLECTOR PRODUCT

TECHNIC

Components

ZI-ASA305

Delivery content

Technical details

ZI-ASA305

SAFETY

Intended Use

The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual. All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies for the general rules of occupational health and safety.
The machine is used for extract of wood dust, wood and plastic chips. Any manipulation of the machine or its parts is a misuse, in this case ZIPPER- MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage. Even when the machine is used as prescribed it is still impossible to eliminate certain residual risk factors.

| W A R N I N G
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Inflammable gases e.g. paint or varnish mist must not be extracted.

Ambient conditions

The machine may be operated:

humidity	max. 70%
temperature	+5°С to +40°С (+41°F to+104°F)

The machine shall not be operated outdoors or in wet or damp areas. The machine shall not be operated in areas exposed to increased fire or explosion hazard.

Prohibited use

The operation of the machine outside.
The use of the machine not according with the required dimensions.
The use of the machine not being suitable for the use of the machine and not being certified.
Any manipulation of the machine and parts.
The use of the machine for any purposes.
The unattended operation on the machine during the working process is forbidden.
It is not allowed to leave the immediate work area during the work is being.

Security instructions

Missing or non-readable security stickers have to be replaced immediately. The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine. To avoid malfunction, machine defects and injuries, read the following security instructions.

Keep your work area dry and tidy! An untidy work area may cause Avoid slippery floor.
Make sure the work area is lighted sufficiently
Do not overload the machine.
Always stay focused when Reduce distortion sources in your working environment.
The operation of the machine when being tired, as well as under the influence of alcohol, drugs or concentration influencing medicaments is forbidden.
Work in a well ventilated area.
Respectively trained people only and only one person shall operate.
Do not allow other people, particularly children, to touch the machine or the Keep them away from your work area.
Make your workshop.
Make sure there is nobody present in the dangerous the minimum safety distance.
Wear suitable work clothes.
Do not wear loose clothing or jewelry as they might be caught and cause severe accident.
Wear a hair net if you have long.
Loose objects can become entangled and cause serious injuries.
Use personal safety equipment: dust mask, ear protectors and safety goggles when working with the machine.
Never leave the machine running unattended! Before leaving the working area switch the machine off and wait until the machine.
Always disconnect the machine prior to any actions performed at the machine.
Avoid unintentional starting.
Do not use the machine with damaged switch
The plug of an electrical tool must strictly correspond.
Do not use any adapters together with earthed electric tool.
Each time you work with an electrically operated machine, caution is advised.
There is a risk of electric shock, fire, cutting injury.
Protect the machine from dampness causing a short circuit.
Use power tools and machines never in the vicinity of flammable liquids and gases danger of explosions.
Check the cable regularly for damage.
When working with the machine outdoors, use extension cables suitable for outdoor.
Do not use the cable to carry the machine.
Protect the cable from heat, oil and sharp edges.
Avoid body contact with earthed

FIRE HAZARD

Especially the aspiration of lightly flammable materials like gases, liquids, metal dust or chippings, solvents, hot ashes, cigarette waste is strictly forbidden

Do not insert any objections into the dust collector hood and keep hand away from the dust collector hood when machine is connected to power supply.
Regularly check the dust collector hood for debris and clean it if.
Do not dismount the protective fence in the dust collector hood.
.It is a security component and must be left in place.

Remaining risk factors

Despite of correct and proper use and maintenance there remain some residual risk factors

Hazard of injury or machine damage due to undetected machine defect
To minimize this risk, check the machine prior to every operation for loose screws and connections.
Check the motor noise, the collector tubes, chip container and impeller for eventual damage.
Damaged parts have to be replaced immediately, no operation of the machine in the meantime.

Hazard of electric shock

Undetected malfunctions in the power supply and/or the connected wood working machine might result in electric shock when touching the machine. Ensure proper electric installation, and let it check periodically by a trained electrician. Danger due to unintended machine start-up. Eliminate this risk by disconnecting the machine before you perform any checks or activities on the machine.

Hazard of inhaling toxic wood dust
Especially wood dust arising from chemically treated wood and/or lacquer/paint are harmful when inhaled. Therefore let the dust settle for 10 Minutes before you empty the chop container and wear a suitable breathing mask if required.

ASSEMBLY

Delivery content

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.

Workplace requirements

The workplace has to fulfill the requirements. The ground has to be even, in level and hard. It must be suitable at least to weight it with double weight per square meter than the machines net weight. The chosen workplace must have access to a suitable electric supply net hat complies with the machines requirements.

Power supply

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When working with non grounded machines
Severe injury or even death may arise though electrocution therefore the machine must be operated at a grounded power socket.

The connection of the machine to the electric power supply and the following checks have to be carried out by a respectively trained electrician only.

The electronic connection of the machine is designated for operation with a grounded power socket.
The connector plug may not be manipulated.
The mains supply must be secured with 10A.
If the connector plug doesn’t fit or if it is defect, only qualified electricians may modify or renew it.
The grounding wire should be held in green-yellow.
A damaged cable has to be exchanged immediately.
Make sure that a possible extension cord is in good condition and suitable for the transmission of power. An undersized cord reduces the transmission of power and heats up.
A damaged cable must be replaced immediately.

| N O T I C E|

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Operation is only allowed with safety switch against stray current (RCD max. stray current of 30mA)

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Use only permitted extension cable with cross-section the one in the following table declared.
Voltage| Extension| Cross-section

220 V-240 V

50 Hz

| <27 m| 1,5 mm2
<44 m| 2,5 mm2
<70 m| 4,0 mm2
<105 m| 6,0 mm2

Assembly

Filter cartridge with filter bag

Place filter cartridge (1) into filter bag (2) Push any overhang into the filter cartridge.
Plug the filter cartridge (1) onto the motor housing 2.
Place the entire motor housing on the chip container and fix with the tightening strap.

Dust collector hose

zipper ZI-ASA305 DUST COLLECTOR 6

Mount extractor hose to the chip container (2) fitting on the casing using hose clamp (1). Fix the hose coupling (3) on the other end of the extractor hose using a hose clamp 4.

OPERATION

Device to be operated in a perfect state only. Inspect the device visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the device.

Operation instructions

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Perform all machine settings with the machine being disconnected from the power supply.

| H I N W E I S
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Place the machine next to the woodworking machine in a way that it will not interfere with your work. Start to work with the woodworking machine only until the dust collector has reached full speed

Connection of dust collector to machine

Dust collector plug: Ø 100mm. Ensure dust collector tubes to be composed of hardly inflammable material and antistatic. The total distance between dust collector and dust collector plug of the machine shall not exceed 10 meters.

Switch unit

Press (I): turn on
Press (0): turn off

Switching on

Check that extractor hose is attached firmly to the adapter of both vacuum extractor and woodworking machine.
Check if chip container is tightened well.
Start the dust collector by pressing the green I.
Now you can start the woodworking machine.

Switching off

Switch off the woodworking machine
Switch off the dust collector by pressing 0.

Emptying the chip container

The chip container shall be controlled on a regularly basis and emptied if necessary. Empty chip container when it is approximately 2/3 full.

Attention: Disconnect from power supply.
Release tightening strap.
Take the chip container and dispose the content meeting environmental standards.
Fix the empty chip container onto the holding device and re-fix it.

MAINTENANCE

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Don’t clean or do maintenance on the machine while it is still connected to the power supply

- Damages to machine and injuries might occur due to unintended switching on of the machine.
Therefore: Switch the machine off and disconnect it from the power supply be-fore any maintenance works or cleaning is carried out.
The machine does not require extensive maintenance.
If malfunctions and defects occur, let it be serviced by trained persons only.
Check regularly the condition of the security stickers.
Replace them if required.
Check regularly the condition of the machine.
The good condition and perfect adjustment of the guiding rollers is essential for a smooth band guidance and a clean cut.
Store the machine in a closed, dry location.

N O T I C E

Clean your machine regularly after every usage it prolongs the machines lifespan and is a pre- requisite for a safe working environment. Repair jobs shall be performed by respectively trained professionals only.

Maintenance plan

Clean regularly the filter bag to ensure its filter capacity.
You should check the dust collector hood regularly for deposits that cumulate especially on the protective fence and clean if necessary. Failure to do so will result in lower suction capacity and motor overload.
Do not dismount the protective fence, it is a security component.

Cleaning

After each work shift the machine has to be cleaned. Remove chips and dust etc. with a suitable tool.

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The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface. Clean the machine surface with a wet cloth soaked in a mild solution

Disposal

Do not dispose the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.

TROUBLE SHOOTING

BEFORE YOU START WORKING FOR THE ELIMINATION OF DEFECTS, DISCONNECT THE MACHINE FROM THE POWER SUPPLY.

Trouble	Possible cause	Solution
The magnetic support has no magnetic force	Switch defective	Repair switch
Power supply is off	Repair power supply
Fuse is defective	Change fuse
Electric contactor is defective	Repair or change electric contactor
Dust emerges from	Leaking or blocked connections	Check connection

Remove blockages

Filter bag is defective or incorrectly installed| Check bags

Change defective bags

Loud noise in the motor housing| Extracting of a big part| Switch of the machine, disconnect the machine and remove the part

MANY POTENTIAL SOURCES OF ERROR CAN BE CLEARED BY THE EXPERTLY CONNECTION TO THE ELECTRICITY GRID.

****	N O T I C E

Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.