ZIPPER ZI-RPE60C Plate Compactor User Manual

ZIPPER MASCHINEN GmbH
Gewerbepark 8
4707 SchliissIberg 1 AUSTRIA
+43 (0) 7248 61116-700 1 FAX 7248 61116-720
info@zipper-maschinen.at www.zipper- maschinen.at

USER MANUAL

ATTENTION: Check Oil!
Engine don’t start with low oil!!

Edition: 18.12.2018 – Revision – 00 – RaR – DE/EN/ES/CZ/SL/HR

SAFETY SIGNS

CE-Conformal! – This product complies with the EC directives.
Follow the instructions!
No open flame, fire, open source of ignition, and smoking prohibited!
Danger of Intoxication! Only use outdoors and far from open windows and vents!
Wear personal protective equipment!
ATTENTION: Check Oil! Engine don’t start with low oil!!
Warning signs and/or stickers on the machine which are illegible or have been removed must be replaced immediately!
Keep a safe distance!

TECHNICS

3.1 delivery content

A| lifting frame| 1
B|  Handle (2 parts_RPE60)| 1
C|  transport device| 1
D|  rubber mat| 1
E|  Mounting rails for rubber mat| 2
F| Juego de herramientas que incluye destornillador, una llave de bujía de encendido, etc.| 1
G|  engine oil| 1
H|  Small parts set (screws, nuts, washers etc.| 1
J|  cable ties| 2
K|  funnel engine oil| 1
L|  machine body| 1
M|  Operating Manual Machine| 1
N| Operating Instructions Motor| 1

3.2 components

| ZI-RPE60 & ZI-RPE90| | ZI-RPE60 & ZI-RPE90
---|---|---|---
1|  fuel filler cap| |
2|  Lower throttle| 13|  transport wheels
**3|  Start rope cover| ****14|  vibrating plate
****4|  starter handle| 15**|  ignition switch

5

| fuel valve| ****

16

|  eccentric vibrator
6| choke lever| 17|  Front handle
**7|  air filters| ****18|  V-belt cover
8| spark plug| 19|  Lifting frame
9|  muffler| 20| oil drain plug
10|  fuel tank| 21|  holding bracket
11**|  Upper throttle| |

3.3 Technical data

| Spez.| ZI-RPE60C| ZI-RPE90C
---|---|---|---
 engine|  1 cylinder, 4-stroke engine

G200F

 tank capacity| l| 3,6
fuel| | unleaded fuel (95 ROZ)
 engine power| kW| 4.1
 plate length| mm| 430| 550
 plate width| mm| 360| 440
 centrifugal force| kN| 10.5| 15
 max. feed| m/min| max. 20| max. 16,8
 Vibration shocks| vpm| max.5600| max. 4200
 compaction depth| mm| 200| 300
max. permissible inclination (of the motor)| **** Grad| 20°
guaranteed sound power level LWA| **** dB(A)| 108
 Vibration level| m/s²| 19,85| 18,4
 weight net| kg| 64| 88
 weight (gross)| **** kg| 71| 95

PREFACE

Dear Customer!

This manual contains information and important instructions for the installation and correct use of the ZIPPER plate compactor ZI-RPE60C and ZI- RPE90C. Following the usual commercial name of the machine (see cover) is substituted in this manual with the name “machine”.
This manual is part of the product and shall not be stored separately from the product. Save it for later reference and if you let other people use the product, add this instruction manual to the product.
Please read and obey the security instructions!
Due to constant advancements in product design, construction pictures and content may diverse slightly. However, if you discover any errors, inform us, please.
Technical specifications are subject to changes!
Please check the product contents immediately after receipt for any eventual transport damage or missing parts.
Claims from transport damage or missing parts must be placed immediately after initial product receipt and unpacking before putting the product into operation.
Please understand that later claims cannot be accepted anymore.
Copyright
© 2018
This document is protected by international copyright law. Any unauthorized duplication, translation, or use of pictures, illustrations, or text of this manual will be pursued by law. Court of jurisdiction is the regional court Linz or the competent court for 4707 Schlüsslberg, Austria!

Customer service contact

ZIPPER MASCHINEN GmbH
Gewerbepark 8, A-4707 Schlüsslberg
AUSTRIA
Tel.: +43 7248 61116-700
Fax: +43 7248 61116–720
Mail:info@zipper-maschinen.at

SAFETY

This section contains information and important notices for safe commissioning and handling of machine.

For your own safety, read these operating instructions carefully before putting the machine into operation. This will enable you to handle the machine safely and prevent misunderstandings as well as possible damage to property and persons. Also observe the symbols and pictograms used as well as the safety instructions and hazard warnings!

14.1 Intended use of the machine

The machine is intended exclusively for the following activities: For compacting (e.g. granular soils consisting of gravel and sand or mixtures of both) and for vibrating paving stones, bricks, etc. on small to medium-sized surfaces.

The rubber mat should only be used to vibrate paving stones, bricks and the like! Other materials such as gravel, chippings etc. must be processed without a rubber mat.
ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.

14.1.1 Technical Restrictions

The machine is intended for use under the following ambient conditions:
Relative humidity: max. 65 %
Temperature (for operation) +5° C bis +40° C
Temperature (for storage and/or transport) -20° C bis +55° C

14.1.2 Prohibited Use / Forseeable Misuse

• Operation of the machine without adequate physical and mental aptitude
• Operating the machine without appropriate knowledge of the operating instructions (machine + motor).
• Changes in the design of the machine
• Operating the machine in wet and rainy conditions
• Operating the machine in a potentially explosive environment
• Operating the machine indoors or in closed areas
• Operation of the machine without functioning or missing guards
• Operation of the machine in hard soil, frozen soil, and mixed soil containing fragments of bricks.
• Compaction of asphalt or sticky soils with high clay content.
• Remove the safety markings attached to the machine.
• Modify, circumvent or disable the safety devices of the machine.
• Use of the machine for the transport of persons

The prohibited/hazardous use or disregard of the information and instructions presented in this manual will result in the voiding of all warranty and damage claims against  Zipper Maschinen GmbH.

14.2 User Qualification
Prerequisite for the use/operation of the machine is a corresponding physical and mental aptitude as well as knowledge and understanding of the instruction Manual.
Please note that local laws and regulations may determine the minimum age of the operator and restrict the use of this machine!
Put on your personal protective equipment before working on the machine. Work on electrical components or equipment may only be carried out by a qualified electrician or carried out under the guidance and supervision of a qualified Electrician.

14.3 Safety instructions

In order to avoid malfunctions, damage, and health hazards when working with this machine, in addition to the general rules for safe working, the following measures, in particular, must be observed UNCONDITIONALLY:

• Check that the machine is in perfect condition before each use. Ensure that all guards are in place and working properly and that all nuts, bolts, etc. are securely tightened.  Do not take the machine into operation if you notice that parts are missing or damaged!
• Ensure sufficient lighting conditions in the working and surrounding areas of the machine.
• Keep hands and feet away from moving machine parts and always ensure a safe stand when working.
• Ensure that the area to be tamped does not contain any electric cables, gas, or water lines that could be damaged by vibration.
• Remove the adjustment tool from the machine before operation.
• Never leave the running machine unattended (always stop the machine before leaving it).
• Ensure that unauthorized persons maintain a safe distance from the machine and keep children away from the machine.
• The machine may only be operated, serviced, or repaired by persons who are familiar with it and who have been informed of the dangers arising during this work.
• Always wear suitable personal protective equipment (ear protection, gloves, safety shoes, close-fitting protective clothing, etc.)!
• Do not work with the machine if you are tired, not concentrated, or under the influence of medication, alcohol, or drugs!
• Never operate the unit in the presence of flammable liquids or gases (danger of explosion!).
• Carry out maintenance, adjustment and cleaning work only when the engine is switched off.
• Only use spare parts and accessories recommended by Zipper machines.

14.4 Special safety instructions for the operation of ZI-RPE60C and ZIRPE90C

• The machine is designed to be operated by one person. Always operate the machine from behind. Never stand next to or in front of the machine when the engine is running.

• Longer continuous use of the vibratory plate can lead to circulatory disturbances, especially of the hands, caused by vibration. Therefore, take regular breaks from work!

• Wear suitable protective gloves to reduce the vibration intensity. The hardness of the surface to be treated, personal predisposition to circulatory disorders and low outside
  temperatures considerably reduce the permitted period of use.

• When working in or near excavations or building pits, make sure that the walls are stable and do not run the risk of collapsing due to vibration.

• Keep away from edges and trenches and avoid situations where the vibratory plate could tip over.

• Excessive noise can cause hearing damage and temporary or permanent hearing loss. Wear hearing protection certified to health and safety regulations to limit noise exposure.

• Do not increase the regulated idle speed of the engine above 3,500 rpm. This could result in damage to the machine or personal injury.

14.5 Safety instructions for machines with combustion engine

• Do not touch the engine and/or muffler during operation or immediately after switching off! These areas become hot during operation and can cause burns.

• Do not touch the spark plug connector when the engine is running (electric shock!).

• Do not operate the unit in closed areas or in poorly ventilated rooms unless there is adequate ventilation through exhaust fans or hoses. (Risk of suffocation from carbon
  monoxide!)

• Do not smoke while the machine is in operation.

• Do not smoke when refueling the machine.

• Refuel the machine only in a well-ventilated area.

• Do not refuel the machine when the engine is running or the machine is still hot.

• Do not refuel the machine near naked flames.

• Do not spill fuel when refueling.

• Do not crank a gas-flooded engine as long as the spark plug is removed- fuel in the cylinder sprays out of the spark plug opening.

• Do not carry out an ignition spark test on engines if the engine is flooded or gas can be smelled. A stray spark could ignite the vapours.

• Do not use fuel to clean machine parts, especially indoors. Vapors from fuels may explode.

• Always keep the area around the muffler free of foreign substances such as leaves, paper, cardboard, etc. A hot muffler could ignite these substances and cause a fire.

• Close the filler cap after refueling.

• Check the fuel line and tank regularly for leaks and cracks. Do not operate the machine if leaks in the fuel system are known.

• Store fuel only in designated and approved containers.

14.6 Hazard warnings

D AN GER
A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
W ARNI NG
Such a safety instruction indicates a potentially hazardous situation that, if not avoided, may result in serious injury or even death.
CA UTI ON
A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE
A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage.

Irrespective of all safety regulations, their sound common sense, and corresponding technical suitability/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends first and foremost on you!

ASSEMBLY

15.1 Check scope of delivery

After delivery, check the machine immediately for transport damage and missing Parts.
15.2 Assembly

The machine is delivered pre-assembled. The parts that have been dismantled for transport must be assembled before commissioning/use.

1. Connect the two parts of the retaining bracket

2. Install the transport device using the threaded rod.

3. Take the throttle cable which is rolled up on the engine and fix the throttle clamp on the handle.

4. Make sure that the upper throttle lever is set to minimum (“turtle” symbol).

5. Finally, secure the throttle cable to the retaining bracket with two cable ties.

6. If necessary, attach the rubber mat to the bottom of the machine using the metal strips and screws supplied.

15.3 Checklist before each use

NOTICE
The use of paint thinners, petrol, aggressive chemicals, or abrasives leads to material damage to the surfaces! Therefore use only mild detergents for cleaning!

• Clean the machine and remove dirt and dust if necessary.

• If the air filter is dirty, blow the filter cartridge from the inside by moving a jet of dry compressed air up and down. Continue until all dust has been removed. Replace the
  air filter with a new one if necessary.

• Check the carburetor for external dirt and dust and clean it with dry compressed air if necessary.

• Check the nuts and bolts for tightness. (Screws or bolts loosened by vibrations can lead to accidents!)

15.3.1 Checking the engine oil level

NOTICE
Too low an oil level will damage the engine and shorten the life of the machine. Therefore, check the engine oil level before every start and top up the engine oil if necessary.

1. To check the engine oil level, place the machine on a safe, level surface. Switch off the engine and allow the machine to stand for ten minutes so that the circulating oil can collect in the oil pan.
2. Unscrew the oil dipstick and wipe with a clean, lint-free cloth or a non-fibrous paper towel.
3. Push the dipstick into the opening, but do not screw it in. (Make sure that the dipstick has really been pushed incompletely).
4. Pull out the oil dipstick again and read off the oil level. There are two markings for this – see the illustration on the left.
5. If the oil level is low, refill the recommended oil up to the upper edge (maximum filling volume: approx. 0.5 litres).
6. Push in the oil dipstick again and tighten.

15.3.2 Checking the fuel tank level

NOTICE
Observe the safety regulations for fuel control. Filter the fuel during refuelling to prevent foreign particles from entering the combustion chamber. Wipe up leaked fuel.

1. Screw on the tank cap (sits on the fuel tank).
2. Level check in the form of a visual inspection. If necessary, top up with fuel with the appropriate octane number (RON 95).
3. Close the fuel filler cap tightly after refuelling.

OPERATION

• Save the working environment before you start compressing.

• Only put the machine into operation after you have read and understood the safety instructions and carried out the necessary measures before initial commissioning.

• The correct moisture content of the soil is very important for correct compaction. Compaction of dry materials is facilitated by moistening the material. Too much
  moisture, on the other hand, leaves water-filled cavities which weaken the loadbearing capacity of the soil.

• Wetness or excessive irrigation can lead to overloading and engine death.

16.1 Information on Initial Start-up

NOTICE
Note that the machine is delivered without fuel. Make sure that this equipment is filled up before the machine is put into operation for the first time.
ATTENTION: The machine does not start until the engine oil has been refilled to the upper limit.

16.1.1 Test Run Initial Start-up

• Let the machine run idle for about 3 minutes.
• Pay attention to abnormal noises.
• Pay attention to the exhaust fumes (too black, too white)?

16.1.2 Notes on the first 20 operating hours

In order to optimize the life expectancy of your machine, the following points should be observed:

• Do not operate the engine for the first 20 operating hours @ maximum load (this also applies to used engines after extensive maintenance). This means lower speed and lower maximum working load than during normal operation.
• Change the engine oil after the first 20 hours of operation.

16.2 Operating Instructions

• Never use the recoil starter while the engine is running. This will damage the engine.
• The pull mechanism for changing the engine speed is limited by an adjusting screw. This is a factory set. Never change this setting on your own, you could overload the motor.
• Do not operate the machine on slopes of more than 20°, as even with an optimum oil level the engine may not be supplied with sufficient lubrication.
• In the direction of the vibratory plate and within a range of one meter around the vibrator, nobody but the operator must stand.
• During the compaction, the soil should first be compacted about 10 to 15 cm inside the edge two to three times, then the edge should be compacted.
• When working inside the building, the vibrating plate or eccentric block must not attach to the walls.
• If several vibrator plates are used simultaneously on one surface, the parallel distance between the machines should not be less than five metres and the distance between the front and rear machines should not be less than ten metres.
• If the machine is working in an environment e.g. on soft or uneven ground, make sure to reduce the horsepower to the lowest level to prevent the machine from sinking. On slopes (max. 20° allowed!!!), make sure that the machine does not tilt.
• Pay particular attention to the following particularly dangerous areas:
• During tunnel work, good ventilation must be provided to prevent accidents. In addition, the ventilation must be monitored.

16.3  Starting the Machine

1. Fold up the handle and clamp the transport wheel in the rubber holder.

2. Turn the fuel valve to the “ON” position.

3. Set the engine ON/OFF switch (ignition switch) also to the “On” position.
   Note: The closed position of the choke lever enriches the fuel mixture for starting a cold engine. The open position provides the correct fuel mixture for normal operation after starting and for restarting a warm engine.

4. Turn the choke lever to the “Closed” position, only for a cold engine.

5. Set the throttle lever to “half throttle” (= middle position between “fast” and “slow”).
   Note: Do not pull the starter rope through to the end and do not let it rewind after pulling, but only rewind it quickly.

6. Grab the starter handle and pull it out slowly. The resistance becomes strongest at a certain point. This point corresponds to the compression point. Let the rope roll back a little from this point and then pull it out powerfully.

7. Turn the choke lever to “Open when the engine is running.

8. Open throttle further Machine starts compacting.

16.4 Stopping the Machine
16.4.1 Emergency Stop
In case of danger and/or in an emergency situation, you can quickly switch off the machine with the speed governor by pushing it completely into the STOP position.
16.4.2 Normal switch-off

1. Set the upper throttle lever to “minimum” and let the engine run idle for approx. 3 minutes at low engine speed.
2. Then set the engine ON/OFF switch (ignition switch) to the OFF position.
3. Close the fuel switch.
4. Wait until the engine has cooled down before storing the machine.

MAINTENANCE

WARNING
Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out any conversion, adjustment, cleaning, or maintenance work and secure it against unintentional restarting.

17.1 Maintenance and Servicing PLan
17.1.1 Table of Measures

The specified intervals refer to working under “normal” operating conditions. Depending on the load, a change/exchange may also be necessary at an earlier point in time.

17.2 Changing the exciter oil

NOTICE
Waste oils are toxic and must not be released into the environment! Contact your local authorities for information on proper disposal.

17.2.1 Exciter oil change ZI-RPE60C

To drain the exciter oil, remove the drain screw (B) from the exciter (A) and then tilt the machine. (Note that the oil can drain more easily when warm.) Then straighten the machine again and top up with fresh oil. Recommended oil is ISO VG68 or similar about 250ml is needed for a refill.

17.2.2 Exciter oil change ZI-RPE90C

To drain the exciter oil, remove the drain screw (A) on the exciter (A). Then tilt the machine. Fix the drain screw (B) again and fill up fresh oil (screw (C)). Recommended oil is ISO VG68 or similar about 350ml is needed for a refill.

17.3 Changing the engine oil

NOTICE
Waste oils are toxic and must not be released into the environment! Contact your local authorities for information on proper disposal.

1. Remove the oil drain hose (A) from the holder (B).
2. Remove the screw on the oil drain hose. Collect the drained oil in a collecting container and dispose of it properly!
3. Tighten oil drain plug again after emptying.
4. Top up with fresh oil via the filling opening (K) (see section Checking the engine oil level).

Only use high-quality engine oil, e.g. SAE30 or 15W40 or similar!

17.4 Cleaning the air filter

A contaminated air filter can contribute to problems starting the machine, loss of performance during operation, and shortened engine life.
Zipper Machines does not accept any liability for engine damage caused by failure to clean the air filter regularly.
To clean the air filter, first, loosen the wing nut on the air filter housing, remove the cover (foam filter element) and remove the air filter cassette (paper filter element). Clean both elements mechanically with a soft brush.
If only the air filter cassette is to be cleaned, blow a dry jet of compressed air from the inside against the filter until all dust has been removed.
An air filter change is necessary when:

• The engine power drops and the fuel consumption increases at the same time.
• the oil consumption increases
• the starting of the engine becomes more difficult

17.5 Checking and replacing V-belt and clutch

WARNING
Warning of danger of detection/trapping in! Never attempt to check the V-belt while the engine is running. Your hands could get caught between the V-belt and the clutch. Serious hand injuries are the result.

NOTICE
If the vibratory power of the machine – regardless of the number of operating hours
– suddenly decreases or stops completely during normal operation, first of all check the V-belt and clutch.

Loose or worn V-belts reduce power transmission efficiency, result in poor compaction performance and shorten the service life of the belt itself. Therefore, always check the V-belt tension at the specified intervals.

17.5.1 Checking the V-belt tension

1. Loosen V-belt cover screws (S) and remove them.

2. Check tension:
   V-belt tension is OK if the belt yields approx. 10 to 15 mm under pressure with the thumb and index finger (see illustration on the left). If the V-belt is too loose or too tight, adjust the tension!

3. Remount V-belt cover after having checked/corrected V-belt tension!

The V-belt is tensioned by moving the engine block on the vibratory plate.

1. Remove the V-Belt protection cover.

2. Loosen the four nuts securing the motor unit to the base plate until the motor can be moved forward on the base plate. Steps 3 and 4 only for ZI-RPE90C

3. Loosen the nut (M) to adjust the motor position with the screw (S).
   a. Tighten the screw (S) (turn to the right) = tighten the belt.
   b. Loosen the screw (S) (turn to the left) = Loosen the belt.

4. Once the belt has the correct tension, retighten the four nuts securing the motor unit to the base plate, and retighten the motor position adjustment screw using the nut (M).

5. Finally, retighten the V-belt protection cover.

17.5.3 Changing the V-belt

1. Loosen the V-belt and move it to the maximum foremost position.
2. Then pull over the V-belt over the pulleys.
3. Clean the drive wheels including the V-groove and the inside of the protective cover.
4. Install the new V-belt and tension the V-belt again.
5. Finally, reattach the V-belt protective cover.

17.5.4 Checking the clutch
Check the clutch at the same time as the V-belt. With the belt removed, visually check the outside for seizure and the “V” groove for wear and damage. Clean the V-groove as required. If the clutch shoe is worn, the power transmission becomes insufficient.

17.6  Checking the clutch
Check the clutch at the same time as the V-belt. With the belt removed, visually check the outside for seizure and the “V” groove for wear and damage. Clean the V-groove as required. If the clutch shoe is worn, the power transmission becomes insufficient.

TRANSPORT

WARNING
Never lift or transport the machine with the engine running!

18.1 Transport over shorter distances
For transport over short distances, use the hand holder and the mounted transport wheels:

1. Release the transport wheels from the rubber holder and support the wheel axle on the ground.
2. Pull the machine backward until the base plate rests on the rubber supports of the wheel suspension.
3. Press the handle vertically until the centre of gravity of

Move the machine only on level and firm ground.

18.2 Lifting and transporting with separate devices

NOTICE
There are two persons required to lift and park the machine on another transporting device.
– one person to operate the hoist and one person to keep the machine in balance.

1. When transporting over long distances, fold the handle forward as far as possible.
2. Ensure that the lifting equipment, incl. accessories are suitable for loads greater than 90 kg.
3. Before lifting, check the weld on the lifting ring and the fixing of the lifting frame.
4. First lift the machine only a few centimeters to check the load capacity.
5. Then lift the machine as gently as possible into the desired position.
6. Secure the load properly for transport.

STORAGE

If the machine is not used for a longer period of time (>30 days):

1. Empty the oil tanks or fuel tank.

2. Remove the spark plug and pour a few drops of engine oil into the cylinder. Using a rope starter, turn the engine a few times so that the oil is well distributed inside the
   cylinder. Clean the spark plug and replace it.

3. Cover the cooled machine and store it out of the reach of children and unauthorized persons in a well-ventilated, dry, and frost-free environment.

RECYCLING

Do not dispose of your machine in residual waste. Contact your local authorities for information on available disposal options. If you buy a new vibratory plate or equivalent from your dealer, he is obliged in certain countries to dispose of your old machine properly.

TROUBLESHOOTING

WARNING
Hot surfaces and rotating machine parts while the engine is running can cause serious injury or even death. Always stop the machine before carrying out troubleshooting work and secure it against unintentional restarting.

Motor does not start

| • Check the ON/OFF switch and make sure it is positioned to “ON”.
• Check fuel supply.
• Check engine oil level (a sensor prevents starting if the oil level is too low).
• Make sure that the spark plug ignition cable is connected.
• Check spark plug
• Check carburetor and air filter and make sure they are clean.

Motor stops

| • Check fuel supply.
• Check that the fuel tap is open.
• Check oil levels.
| • Check the condition of the air filter.
---|---

Engine does not deliver enough power:

| • Check fuel supply.
• Check that the fuel tap is open.
• Check the condition of the air filter.
• Check throttle position
Insufficient vibration| • Check whether the V-belt slips or is lost.
• Check throttle position
Machine does not move freely| • Check the underside of the disc for buildup.

SPARE PARTS

58.1 spare parts order

With ZIPPER spare parts you use spare parts that are ideally matched to each other. The fitting accuracy of the parts shortens their installation time and increases the service life of the machine.
NOTE
The installation of parts other than original spare parts leads to the loss of the guarantee! Therefore, when replacing components/parts, only use original spare parts! When ordering spare parts, please use the service form at the end of this manual. Always state machine type, spare part number, and designation. In order to avoid misunderstandings, we recommend enclosing a copy of the spare part drawing with the spare part order, on which the required spare parts are clearly marked. You will find the ordering address under customer service addresses in the foreword to this documentation.

58.2 Exploded View

QTY
100001| Engine| 1| 100026-01| Paper cushion| 2
100002| Upper half of Handle (Optional )| 1| 100026-02| Case cover for pulley| 1
100003| Locknut M10(Optional )| 2| 100026-03| Flat washer M8| 8
100004| Flat washer ￠10 (Optional )| 2| 100026-04| Hexagonal bolt M825| 8
100005| Flat washer ￠10 (Optional )| 2| 100026-05| Cover seal, vib.| 1
100006| Hexagonal bolt M1035(Optional )| 2| 100026-06| Ecc. Rotary shaft| 1
100007| Horned bolt M10(Optional )| 2| 100026-07| Flat key 8716| 1
100008| Lower half of handle (Optional )| 1| 100026-08| Pulley, driven| 1
100009| Rubber coupling for handle| 2| 100026-09| Flat washer ￠10| 1
100010| Spring washer ￠12| 2| 100026-10| Spring washer ￠10| 1
100011| Bigger flat washer￠12.5| 2| 100026-11| Air vent screw M1025| 1
100012| Hexagonal bolt M1265| 2| 100026-12| Oil seal| 1
100013| Clutch assembly| 1| 100026-13| Case cover/shut-off| 1
100014| Flat washer ￠8| 1| 100026-14| Bearing 6211| 2
100015| Spring washer ￠8| 1| 100026-15| Vibrating case| 1
100016| Bolt M825| 1| 100026-16| Bolt| 1
100017| Dust-proof plate| 1| 100026-17| Aluminum washer￠12.5| 1
100018| Belt cover| 1| | |
100019| Protective frame(Optional )| 1| | |
100020| Clamp| 2| | |
100021| Plate for engine mounting| 1| | |
100022| Circlip ￠17(Optional )| 2| | |
100023| Flat washer ￠17(Optional )| 2| | |
100024| Wheel (Optional )| 2| | |
100025| Wheel Bracket（Optional）| 1| | |
100026| Vibrator assembly| 1| | |
100027| Vibrating plate| 1| | |
100027| Cast-iron base plate (Optional )| 1| | |
100028| Shock absorber for vibrating plate| 4| | |
100029| Flat washer ￠10| 4| | |
100030| Spring washer ￠10| 4| | |
100031| Nut M10| 4| | |
100032| Throttle lever| 1| | |
100033| Throttle cable| 1| | |
100034| Belt| 1| | |
100035| Flat key| 1| | |
100036| Foldable handle Assy(Optional )| 1| | |
100037| Straight handle Assy| 1| | |
100038| Fit screw M1035| 2| | |
100039| Flat washer ￠16| 4| | |
100040| Spring washer ￠16| 4| | |
100041| Socked head bolt M1655| 4| | |
100042| Hexagonal bolt M1250| 2| | |
100043| Bigger flat washer￠12| 2| | |

excitor compactor

Pos.-

Nr.

| Beschreibung| description| Pos.

Nr.

| Beschreibung| description
---|---|---|---|---|---
1| Dichtring| seal| 11| Lager 6309| bearing 6309
2| Gehausedeckel| case cover| 12| Passfeder 820| flat key 820
3| Wellendichtring

50*35`10

| oil seal 503510| 13| Antriebswelle| main shaft
4| Unterlegscheibe 0 8| washer Ø 8| 14| 6-Kant-Bolzen M1640| hexagonal bolt M1640
5| Sprengring 0 8| spring washer Ø 8| 15| Sprengring Ø 16| spring washer Ø 16
6| 6-Kant-Bolzen M825| hexagonal bolt M825| 16| Unterlegscheibe Ø 16| ‘washer Ø 16
7| Riemenscheibe| pulley| 17| Dichtring| seal
8| UnterlegscheibeØ 10| washer Ø 10| 18| Olschraube| drain screw
9| Sprengring Ø10| spring washer Ø 10| 19| Erregergehause| excitor base
10| Entluftungsschraube

M10 30

| vent screw M10*30| 20| Lagergehause| bearing seat

WARRANTY GUIDELINES

1. Warranty:
   Company ZIPPER Maschinen GmbH grants mechanical and electrical components a warranty period of 2 years for amateur use; and a warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2. Report:
   In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shipping by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3. Regulations:
   a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed in the machine. The warranty claim expires if the accessories belonging to the machine are missing.
   b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damage in water tanks, leaving fuel in the tank during the winter, etc.
   c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
   d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
   e) After inspection by our qualified personnel, resulting costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
   f) In case of defective machines outside the warranty period, we will only repair them after advance payment or dealer’s invoice according to the cost estimate (incl. freight costs) of ZIPPER.
   g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in the case of multiple sales of the machine.

4. Claims for compensation and other liabilities:
   The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lack, damages, or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to the subsequent improvement of the machine.

PRODUCT MONITORING

We monitor the quality of our delivered products in the frame of a Quality Management policy.
Your opinion is essential for further product development and product choice. Please let us know about your:
– Impressions and suggestions for improvement.
– experiences that may be useful for other users and for product design
– Experiences with malfunctions that occur in specific operation modes
We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post

My experiences:

N a m e :
p r o d u c t :
p u r c h a s e d a t e :
p u r c h a s e d f r o m :
e – m a i l :
T h a n k y o u f o r y o u r k i n d c o o p e r a t i o n !

KONTAKTADRESSE / CONTACT:
Z.I.P.P.E.R MASCHINEN GmbH
A-4707 Schlüsslberg, Gewerbepark 8
Tel :+43 7248 61116 700
Fax:+43 7248 61116 720
info@zipper-maschinen.at

SERVICE FROM

Please tick one box from below:
service inquiry spare part inquiry guarantee claim 1. senders information (* required)
first name, family name street, house number

• PLZ, Ott / ZIP code, place
• Staat / country
• (Mobil)telefon / (mobile) phone International numbers with country code
• E-Mail Fax 2.
  2. tool information
  machine type:
  2.1 required spare parts

2.2 problem description
Please describe amongst others in the problem: What has caused the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked your electric supply and the machine already by a certified electrician?

3. Additional information
INCOMPLETELY FILLED SERVICE FORMS CAN NOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CAN NOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL-LERATES THE HANDLING OF YOUR INQUIRY. THANK YOU FOR YOUR COOPERATION!

ZIPPER MASCHINEN GmbHwww.Zipper-Maschinen.at
ZI-RPE60C & ZI-RPE90C

References

• Your Job. Our Tools. - ZIPPER Maschinen GmbH

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