ZIPPER ZI-LPE20-AKKU Cordless Inflator User Manual

ZIPPER MASCHINEN GmbH
Gewerbepark 8 4707 Schlusslberg 1 AUSTRIA
+43 (0) 7248 61116-700 1 FAX 7248 61116-720
[email protected]  www.zipper- maschinen.at
USER MANUAL
CORDLESS INFLATOR ZI-LPE20-AKKU
EAN: 9120039233628

SAFETY SIGNS

DEFINITION OF SYMBOLS
EC-CONFORM – This product complies with the EC directives.
READ THE MANUAL!
Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and avoid injuries and machine defects.
ATTENTION!
Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.
General note
Protection class

TECHNIC

Components

ZI-LPE20-BATTERY

A| Inflator| H| Self-locking switch
B| air hose| I| Charger
C| air connector| J| Ball adapter
D| manometer| K| Tapered adapter
E| Support for air hose and adapter| L| LED
F| battery| M| adapter for bicycle
G| ON-OFF-Switch| N| adapter for cigarette lighter

Technical data

ZI-LPE20-BATTERY

battery| 18V / 1,3Ah
max. air pressure| 6,8 bar
Charge time| 3 – 5 h
air hose length| 50 cm
sound pressure level LPA| 81 dB(A) k=3dB(A)
sound power level LWA| 92
Charger:
Input| 230 V / 50 Hz
Output| 20V 300mA
protection class II|
protection mode| IP 20
Adapter for cigarette lighter
Output| 12V
cable length| 2,8 m

PREFACE

Dear Customer!
This manual contains important information and advice for the correct and safe use and maintenance of the cordless inflator ZI-LPE20-AKKU. Following the usual commercial name of the machine (see cover) is substituted in this manual with the name “machine”.
The manual is part of the machine and may not be stored separately. Read it profoundly before the first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.
Please follow the security instructions!
Please read the entire manual, to prevent misunderstandings, machine damage, or even injuries!
Due to the continuous development of our products illustrations, pictures might differ slightly.
If you however find errors in this manual, please inform us.
Technical changes excepted!

Copyright law
© 2018
This manual is protected by copyright law – all rights reserved. Especially the reprinting as well as the translation and depiction of pictures will be prosecuted by law. The Court of jurisdiction is the Landesgericht Linz or the competent court for 4707 Schlüsslberg, AUSTRIA.
Customer Support

ZIPPER MASCHINEN GmbH
Gewerbepark 8, 4707 Schlüsslberg
AUSTRIA
Tel.: +43 7248 61116-700
Fax: +43 7248 61116–720
Mail: [email protected]

SAFETY

Intended Use
The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse.
To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, and operating and maintenance instructions lay down in this manual.
All people who use and service the machine have to be acquainted with this manual and must be informed about the machine’s potential hazards. It is also imperative to observe the accident prevention regulations in force in your area. The same applies to the general rules of occupational health and safety.
The machine is used for:
Inflating vehicle and bicycle tires, as well as articles used for games, sports,s and the beach; however, it is not intended for inflating large-volume articles, such as dinghies and large air-beds. It is also suitable for measuring pressure.
This machine is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge unless they have been given supervision or instruction concerning the use of the machine by a person responsible for their safety. Never allow children or people unfamiliar with these instructions to use the machine. Supervise children. This will ensure that children do not play with the unit.
Any manipulation of the machine or its parts is a misuse, in this case, ZIPPER-MASCHINEN and its sales partners cannot be made liable for ANY direct or indirect damage. Safety instructions
Missing or non-readable security stickers have to be replaced immediately!
The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!
To avoid malfunction, machine defects, and injuries, read the following security instructions!
General power tool safety warnings:

• Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury.
• The term “power tool” in all of the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety:

• Keep the work area clean and well-lit. Cluttered and dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety:

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges, and moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.

Personal safety:

• Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust masks, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing, and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
• If devices are provided for the connection of dust collectors and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
• Observe the permissible maximum pressure! Articles must not be inflated in excess of this pressure.
• The device produces high pressure. Do not direct the air outlet at persons or animals.
• Do not load the machine so heavily that it comes to a standstill

Power tool use and care:

• Do not overload the machine. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate at which it was designed.
• Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

Battery tool use and care:

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. The use of any other battery packs may create a risk of injury and fire.
• When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

Safety instructions for the battery charger:

• Keep the battery charger away from rain or moisture. Penetration of water in the battery charger increases the risk of an electric shock.
• Keep the battery charger clean. Contamination can lead to the danger of an electric shock.
• Before each use, check the battery charger, cable, and plug. If damage is detected, do not use the battery charger. Never open the battery charger yourself. Have repairs performed only by a qualified technician and only using original spare parts. Damaged battery chargers, cables, and plugs increase the risk of an electric shock.
• Do not place any objects on the battery charger and do not place the battery charger on soft surfaces. There is a risk of fire.
• Always check that the mains voltage matches the voltage indicated on the rating plate of the battery charger.
• Never use the charger if the cable, plug, or the machine itself has been damaged by external influences. Take the charger to the nearest service center.
• Never open the battery charger. If the battery charger is defective, take it to a service center.

Safety instructions for Li-ion batteries:

• Do not open the battery. There is a risk of a short-circuit.

• Protect the battery from heat, e.g. from continuous exposure to sunlight, fire, water, and humidity.
  There is a risk of explosion.

• In case of damage and improper use of the battery, vapors may be emitted. Ventilate the area and seek medical help in case of complaints. The vapors can irritate the respiratory system.

• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

• Use only original batteries with the voltage indicated on the rating plate of your electric power tool. If other batteries are used, e.g. imitations, reconditioned batteries, or third-party products, there is a risk of injuries as well as damage caused by exploding batteries.

• The battery voltage must match the battery charging voltage of the battery charger. Otherwise, there is a risk of fire and explosion.

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

• Pointed objects, such as nails or screwdrivers, or external forces may damage the battery. This may cause an internal short-circuit and the battery to burn, smoke, explode or overheat. For disposal, transport, or storage, the battery must (plastic bag, box) or the contacts packed must be taped.

OPERATION

Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.
Operation instructions
WARNING

• Never charge batteries at temperatures below 0 °C or above 40 °C.
• Do not charge batteries in an environment that has high air humidity or at a high ambient temperature.
• Do not cover batteries and/or the battery charger during the charging process.
• Use only original batteries in the supplied battery charger
• The battery and charger heat up during the charging process. This is perfectly normal!
• Never remove the battery while the machine is running
• The device should only be used for a maximum continuous duration of 5 minutes. After 5 minutes it should be allowed to cool down.
• Before inflating an item, first, determine its own particular pressure value.
• Items to be inflated should be held firmly or clamped.
• Ensure that there is a proper connection between the device and the item to be inflated.
• The air connector and adapter must always be kept clean

Operation
Inserting/replacing the battery:

• Charging the battery as described in the user  manual
• Press the charged battery into the power tool until it clicks into place.
• To remove, press the release button and pull out the battery.

Air hose and adapter:

• Depending on the application the air hose and adapters can be stored in the support.

Switching on:

• Push ON-OFF-switch (G).
• For continuous operation push the self-locking switch (H) up.
• LED lights

Switching off:

• Release ON-OFF-switch (G)
• A continuous operation pushes the self-locking switch (H) down.
• LED off

Inflating vehicle tires:

• Place the air connector (A) in an open position to the valve.
• Close the air connector (B)
• Switch on the machine.
• Inflate until the desired pressure is shown on the manometer. (max. continuous operation 5 min!)

Inflating other items:

• For inflating toys, sports and beach articles and bicycle tires use a ball adapter (J), tapered adapter (K), or adapter for bicycle (M).

Operating with adapter for cigarette lighter
Remove the battery and insert the adapter instead of it.
Charging battery:

• Connect the charger to the power supply
• Connect the charger plug with the battery

Battery state of charge:

• LED lights: charger connected
• LED flashes: charging process
• LED 1-3: charging status.

MAINTENANCE

ATTENTION
Unplug the battery and safety switch (if equipped) before all maintenance and settings!
Serious injury due to unintentional or automatic activation of the machine!
Always wear protective gloves while working on the cutting tool!
The machine does not require extensive maintenance. If malfunctions and defects occur, let it be serviced by trained persons only.
NOTICE
Clean your machine regularly after every usage – it prolongs the lifespan of the machine and is a prerequisite for a safe working environment.
Repair jobs shall be performed by respectively trained professionals only!
Check regularly the condition of the security stickers. Replace them if required. Check regularly the condition of the machine.
Cleaning
Once a month the machine and all its parts must be thoroughly cleaned.
NOTICE
The usage of certain solutions containing ingredients damaging metal surfaces as well as the use of scrubbing agents will damage the machine surface!
Never use running water or a high-pressure cleaner to clean the machine.

• After each use, clean the machine using a dry cloth or a brush if the machine is very dirty.
• Keep the ventilation slots clean and dust-free.

Storage

• Store the machine in a dry and frost-free place (10-25 °C).
• Store the battery and the machine separately.
• Charge the battery before storing the machine in winter.
• Keep the machine, in particular its plastic components, away from brake fluids, petrol, petroleum products, penetrating oil, etc. They contain chemical substances which may damage, attack or destroy the plastic components of the machine.
• Fertilizers and other garden chemicals contain substances that may have a highly corrosive effect on the metal parts of the machine. Therefore do not store your machine near these substances.

Disposal
Do not dispose of the machine in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old one.

TROUBLESHOOTING

BEFORE YOU START WORKING FOR THE ELIMINATION OF DEFECTS, UNPLUG THE BATTERY!

NOTICE

Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.

SPARE PARTS

Spare parts order
With original ZIPPER spare parts, you use parts that are attuned to each other to shorten the installation time and elongate the lifespan of your machine.
IMPORTANT
The installation of other than original spare parts voids the warranty!
So you always have to use original spare parts
When you place a spare parts order please use the service formula you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number, and part name. We recommend copying the spare parts diagram and marking the spare part you need.
You find the order address in the preface of this operation manual.
Explosion drawing

WARRANTY GUIDELINES

Warranty:
Company ZIPPER Maschinen GmbH grants mechanical and electrical components a warranty period of 2 years for amateur use; and a warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.
Report:
In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shipping by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.
Regulations:
a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed in the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damage in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted in costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair them after advance payment or dealer’s invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in the case of multiple sales of the machine.
Claims for compensation and other liabilities:
The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lack, damages, or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to the subsequent improvement of the machine.

Product experience form

We observe the quality of our delivered products in the frame of a Quality Management policy. Your opinion is essential for further product development and product choice. Please let us know about your:
– Impressions and suggestions for improvement.
-experiences that may be useful for other users and for product design
-Experiences with malfunctions that occur in specific operation modes
We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail, or by post:
My experiences:
name:…………………………………….
product:…………………………………
purchase date:………………………..
purchased from:……………………..
e-mail:…………………………………..
Thank you for your kind cooperation!
CONTACT:
Z.I.P.P.E.R MASCHINEN GmbH
4707 Schlüsslberg, Gewerbepark 8
AUSTRIA
Tel :+43 7248 61116 700
Fax:+43 7248 61116 720
[email protected]

SERVICE FORM

Please tick one box from below:

• service inquiry
• spare part inquiry
• guarantee claim

S *enders Information ( required)
*   First name, family name …………………………..

• Street, house number…………………………………
• ZIP code, place…………………………………………
• Country………………………………………………………
• (Mobile) phone ………………………………………..(International numbers with country code)
• E-Mail………………………………………………………
  Fax …………………………………………………………….
  Tool information
  Serial number:……………………………………………
  Machine type:……………………………………………
  Required spare parts

Problem description
Please describe amongst others the problem: What has caused the problem/defect, and what was the last activity before you noticed the problem/defect? For electrical problems: Have you checked your electric supply and the machine already by a certified electrician?
Additional information
INCOMPLETELY FILLED SERVICE FORMS CAN NOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CAN NOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL-LERATES THE HANDLING OF YOUR INQUIRY.
THANK YOU FOR YOUR COOPERATION!

ZIPPER MASCHINEN GmbH
Gewerbepark 8 4707 Schlusslberg 1 AUSTRIA
+43 (0) 7248 61116-700 1 FAX 7248 61116-720
[email protected]  www.zipper- maschinen.at
ZIPPER MASCHINEN GmbH
ZI-LPE20-AKKU

Documents / Resources

| ZIPPER ZI-LPE20-AKKU Cordless Inflator [pdf] User Manual
ZI-LPE20-AKKU Cordless Inflator, ZI-LPE20-AKKU, Cordless Inflator
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References

• Your Job. Our Tools. - ZIPPER Maschinen GmbH

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