GUGEN GW-400 Series Pushlog Instruction Manual

GUGEN GW-400 Series Pushlog

Thank you for choosing PUSH LOG GW-400 Series.

This instruction manual explains the installation, wiring, and specifications of the product. For the handling and operation of the product, please read this manual before using the product to get the knowledge of the device and understand the precautions when handling it.
Also, please take care so that this instruction manual reaches the end-users of the product.

Trademarks: The names of the companies and products mentioned in this manual are the registered trademarks or trademarks owned by the respective companies.
This instruction manual is effective as of January 2022. Specifications are subject to change without notice. Thank you for your understanding.

Copyright 2022 GUGEN, Inc. ALL Rights Reserved.

Safety Precautions

(Please make sure to read the instructions before using the product)
This manual uses the following symbols for precautions. The precautions shown below describe important safety information.

WARNING| This symbol indicates the contents that could result in death or serious injury if the product is improperly handled without following the instructions.
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CAUTION| This symbol indicates the contents that could result in personal injury or physical damage if the product is improperly handled without following the instructions.
****| This symbol indicates (prohibitory) items that must not be done for the proper use of the product.
| This symbol indicates (mandatory) items that must be done for the proper use of the product.

Product Summary

Remote monitoring and data collection
The function collects internal data of PLC or control device connected to this product in the database on the cloud and checks them on a PC or Tablet type terminal at a remote location.

General Precautions

WARNING| •   Do not use this product for the purpose of protecting the human body and any part of it.
•   This product is not designed for use in explosion-proof areas. Do not use it in explosion-proof areas.
•  Do not use the LOG button (switch) for any purpose that could lead to a risk to human life and damage to equipment. In addition, implement a system design in a manner that can handle any malfunction of the LOG button (switch).
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CAUTION| •   When starting to work or operating the product, check if the product is operating properly in terms of its functions and performance.
•   In the event that our products break down, take sufficient safety measures to prevent various damages before use.
• If the product is used in any manner other than those specified in this instruction manual, the protection provided by this product may be damaged.
| •   Do not give a shock to the LOG button (switch), and do not push it hard more than necessary. Doing so could result in breakage.
•   Do not expose each device, including peripheral equipment, to a sudden temperature change. Doing so could result in the malfunction of the device to dew condensation.
| •   When using the product in combination with other devices, perform a sufficient prior examination before use. There are cases where its functions and performance may not be satisfactory depending on the conditions of use and the environment.
• Keep cables as far away from high voltage lines and power lines as possible. Failure to do so could result in malfunction or failure due to noise.

Approved Standards

EMC-related standards
Applicable standards: EN61000-6, EN55011 Class A subpart B

• Enclosures (such as control panels) should be grounded to FG. (Positive grounding is not possible.)
• Be sure to use shielded cables for signal lines that go out from the enclosures (such as control panels) and ground the shielded cables to the enclosures (such as control panels). However, any USB shielded cables should not be grounded.
• The wiring cable for the external 1/0 terminal block should be less than 3m long. Also, when supplying power (DC5V) to the RJ45 connector, keep the wiring length within 3m.
• Wrap the communication cable one turn around “ESD-SR-150 (TOIKIN).” Also, when supplying power (DC5V) to the RJ45 connector, wrap the cable two turns around”MRFC-8 (Kitagawa Kogyo).”
• Compatibility testing must be performed by the equipment manufacturer who implemented the installation.

Safety Standards

Applicable standards: EN61010-1
When using this product, use either of the following power sources.

• Any UL-certified or CSA-certified power supply with Class 2 output as specified in NFPA70 (NEC: National Electrical Code) and CEC (Canadian Electrical Code).
• Any UL-certified or CSA-certified power supply that has been rated as a Limited Power Source as specified in UL60950-1 and CAN/CSA-C22.2 No.60950-1.

RoHS Directive Compliance

• FCC Compliance Statement:
• FCC ID: 2A7SV-2230A
• Contains FCC ID: XPY2AGQN4NNN

This device complies with part 15 of the FCC Rules.
Operation is subject to the following two conditions:

1. This device may not cause harmful interference, and
2. this device must accept any interference received, including interference that may cause undesired operation.

Modifications:
The FCC requires the user to be notified that any changes or modifications made to this device that are not expressly approved by GUGEN could void the user’s authority to operate the equipment.

Note:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation.
This equipment generates, uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.
• Increase the separation between the equipment and receiver.
• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

RF Exposure:
This device should be operated with a minimum separation distance of 20 cm (8 inches) between the equipment and a person’s body.

List of Packaged Items

• Main unit x 1
• Mounting screws (M3 x 8) x 4
• Instruction manual (this manual) x 1

Installation

CAUTION
Cautions for installation

• When installing the product, make sure to shut off the power supply externally before installation. Failure to do so could result in damage to the product.

• The installation location should be in an environment within the specification range described in this manual.
  Do not use the product in any place where it is subjected to direct sunlight, high temperatures, dust, moisture, or frequent vibration, or where it is exposed to oil smoke, corrosive gases, or flammable gases. Doing so could result in malfunction.

• Do not install the front module inside any metal control panel or metal equipment. Doing so could result in loss or instability of L TE-M communication.

Installation procedure (without using the mounting bracket (optional))

When installing with a 30mm-diameter mounting hole

1. Pack1ng condition at shipment from our company.

2. Separate the connection cable from the rear module.

3. Drill a 30mm-diameter mounting hole on the mounting panel.
   Mountable panel thickness t =1.2 ~ 2.3mm

4. Align the front module with the center of the mounting hole.
   Be careful not to allow the two packings to drop off.

5. Position the rear module so that it is aligned with the front module.

6. Insert the supplied screws (M3 x 8) into the two mounting holes on the rear module as indicated by the arrows, and tighten the screws into the screw holes of the front module.
   Tightening torque: 0.3 ~ 0.5 N • m

7. Attach the connection cable to the connector on the rear module.

When installing with 3.8mm-diameter mounting holes (4 locations)

1. Packing condition at shipment from our company.

2. Separate the connection cable from the rear module

3. Drill a 30mm-diameter mounting hole  and four 3.8mm-diameter mounting holes on the mounting panel.
   Mountable panel thickness
   t = 1.2 ~ 2.3mm
   Refer to the dimensional outline drawing for the locations of the mounting holes.

4. Align the front module with the center of the 30mm-diameter mounting hole. Be careful not to allow the two packings to drop off.

5. Position the rear module so that it is aligned with the front module.

6. Insert the supplied screws (M3X8) into the four mounting holes on the rear module as indicated by the arrows, and tighten the screws into the screw holes of the front module.
   Tightening torque: 0.3 ~ 0.5 N • m

7. Attach the connection cable to the connector on the rear module.

CAUTION
Cautions for installation to the panel

• If the thickness of the mounting panel exceeds the default value (2.3mm), use M3 screws with a length of the thickness of the mounting panel plus 6mm, and check that there is no danger of dropping off before use.

• Check that there is no distortion or unevenness on the surface of the mounting panel.
  If there is distortion or unevenness on the surface of the mounting panel, the modules may drop off, or the protection structure (IP64) of the frontal portion of the front module may not be guaranteed.

• Retighten the screws at the specified tightening torque (0.3~0.5 N • m).
  Also, implement a design so that target devices or systems will not be damaged even if the product drops off due to the loosening of the screws and other reasons.

Installation procedure (when using the mounting bracket (optional))

1. Attach the gateway to the mounting bracket by referring to “When installing with 3.8mm-diameter mounting holes (4 locations).”

2. Fix the mounting bracket to the device using the mounting holes (two locations) of the mounting bracket.
   The screws for fixing the mounting bracket need to be prepared by the user.

CAUTION
Cautions on the screws for fixing the mounting bracket

• M3 screws and washers should be used. Also, the recommended tightening torque is 0.3N • m or more.
• Use M3 screws with a length of the thickness of the mounting panel plus 5mm or more, and check that there is no danger of dropping off before use.

Wiring
CAUTION
Cautions for wiring

• When wiring, be sure to shut off the power supply externally beforehand. Failure to do so could result in damage to the product.
• Do not use the product at any voltage other than the specified power supply voltage (DC12~24V or DCSV). Doing so could result in fire, electric shock, or malfunction.

Cautions for wiring

• Do not let the cable come into close contact with the main circuit lines, high voltage lines, or power lines.
  Doing so could increase the susceptibility to noise and surge, which may cause malfunction or failure.

Power supply and 1/0 terminal block

Terminal layout

Terminal number
1
2
3
4
5| Name
24V
av
IN1
IN2 COM(-)| Description
Power supply DC + 12 ~ 24V ‘1 Power supply GND ‘1 External input terminal 1 External input terminal 2
External 1/0 common ‘2
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6| OUT1| External output terminal 1
7| OUT2| External output terminal 2
8| COM(-)| External 1/0 common

1. This cannot be used when power is supplied from the power supply terminal of the  ‘1 This cannot be used when power is supplied from the power supply terminal of the
2. The external 1/0 common is internally shared.

Terminal specifications

Item
Wire size
Tightening torque| Description
AWG16~26 0.22~0.25N • m
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Wire material| Copper
Wire type| Single wire/Stranded wire

Serial communication interface (RJ45 connector)

RJ45 connector pinout
GW-402, GW-402i (RS-232C type)

Pin No.

1

| Name

RTS(RS)

| Description

Request To Send

| Wire color ‘1

White/Green

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2| CTS(CS)| Clear To Send| Green
3| RXD(RD)| RS-232C Receive Data| White/Orange
4| SG| RS-232C GND| Blue
5| TXD(SD)| RS-232C Transmit Data| White/Blue
6| SG| RS-232C GND| Orange
7| av| Power supply GND ‘2| Not connected
8| 5V| Power supply DC+5V ‘2| Not connected

1. The wire colors show those of the standard cable OP-COOi (optional).
2. This cannot be used when power is supplied from the power supply terminal of the power supply and 1/0 terminal block. Use of any UL-certified or CSA-certified power supply rated as a Limited Power Source with Class 2 output is recommended.

GW-404, GW-404i (RS-485 type)

Pin No.
1| Name
NC| Description
Not connected| Wire color ‘1
White/Green
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2| NC| Not connected| Green
3| NC| Not connected| White/Orange
4| S/R(-)| RS-485 Transmit and Receive Data(-)| Blue
5| S/R(+)| RS-485 Transmit and Receive Data(+)| White/Blue
6| SG| RS-485 GND| Orange
7| av| Power supply GND ·2| Not connected
8| 5V| Power supply DC + 5V ‘2| Not connected

1. ‘1 The wire colors show those of the standard cable OP-COOi (optional).
2. This cannot be used when power is supplied from the power supply terminal of the power supply and 1/0 terminal block.
   Use of any UL-certified or CSA-certified power supply rated as a Limited Power Source with Class 2 output is recommended.

Specifications

General specifications

Performance specifications

Model| Item| Specifications
GW-402, GW-402i GW-404, GW-404i
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Communication system| UMTS| LTE Cat.Mt [LTE-M]
Supported frequency bands
Power class| Band1(21OOMHz)’1’2,Band2(1900MHz)*4, Band3(1800MHz)’3,Band4(1700MHz)’4, Band5(850MHz)’4,Band8(900MHz)’f ‘3, Band12(700MHz)’4,Band13(700MHz)’4, Band18(850MHz)’1,Band19(850MHz)’1’2, Band25(1900MHz)’4,Band26(850MHz)’1
Class 3 (23 dBm)
Built-in cellular module| SARA-R410M-02B
Technical standards compliance| Japan *** For overseas use, please contact us.
SIM| Built-in eSIM**
External

device

| Serial commune   cation| Communication

standards

Connection interface

| RS-232C X 1
RJ45 connector| RS-485 X 1
Transmission rate| 9600/19200/38400/ 57600/115200 bps| 9600/19200/38400/

57600/115200/

230400 bps

Transmission system| Full-duplex| Half-duplex
Data format| Start bit

Data bit

| 1 bit
7/8 bit ·s
Stop bit| 1/2 bit
Parity| None / Even / Odd •5
RS/CS flow control| Available| –
Communication format| Command-response communication that complies with each company’s communication protocol.
GW-404 and GW-404i are compliant with Modbus (RTU) protocol.
Transmission distance| 15m| 1200m
Number of transmittable units| 1| Up to 8
connection USB interface communi

cation

| Communication standards| USB 2.0
Connection interface| Mini-B
| Location information acquisition| Positioning method| GPS
External input| Input point| 2 points
Input type| Contact input
Common method| 2 points/1 common (1 terminal)
Input current when ON| SmA or less
Connection interface| Terminal block
External output| Output point| 2 points
Output element| MOSFET(N-ch)
(with overcurrent protection function)
Rated load| DC 30V, 0.2A
Leakage current when OFF| IOOµA or less
Residual voltage when ON| DC 0.5V or less
Common method| 2 points/1 common (1 terminal)
Connection interface| Terminal block

1. These frequency bands are supported by GW-402 and GW-404 in Japan.
2. These frequency bands are supported by GW-402i and GW-404i in Japan.
3. These frequency bands are supported by GW-402,GW-4-04,GW-402i and GW-404i in Thailand.
4. These frequency bands are supported by GW-402,GW-4-04,GW-402i and GW-404i in US.
5. Data blt:7bits and parity: lt is not possible to set to none.

Outline Dimensional Drawings

Outline Dimensional Drawings