Char-Griller 9804 Gravity 980 Smart Grill Controller Instructions

Char-Griller 9804 Gravity 980 Smart Grill Controller

IMPORTANT SAFETY WARNINGS

READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL

Read the following instructions carefully and be sure your grill is properly assembled, installed, and maintained. Failure to follow these instructions may result in serious bodily injury and/or property damage. If you have any questions concerning assembly or operation, call 1-912-638-4724.

• Grill is for use outdoors and in well-ventilated areas, only.  Use caution when assembling and operating your grill to avoid scrapes or cuts from sharp edges
• Do not use lighter fluid, gasoline, kerosene, alcohol or other accelerant for lighting charcoal due to flammability, risk of bodily injury and potential to leave a distasteful flavor in your food.
• Do not leave a lit grill unattended. Keep children and pets away from grill at all times.
• Do not use grill in high winds.
• Use caution when moving grill to prevent strains.
• The use of alcohol, prescription or non-prescription drugs may impair the operator’s ability to properly assemble or safely operate the grill.
• Use grill at least 3 ft. from any wall or surface. Maintain 10 ft. clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters, live electrical appliances, etc.
• When adding charcoal and/or wood, use extreme caution.
• Never move grill when it is in use or when it contains hot coals or ashes.
• Do not use grill for indoor cooking or heating. TOXIC fumes can accumulate and cause asphyxiation.
• Do not use in or on boats or recreational vehicles.
• Make sure to empty grease can after every use once completely cooled.
• Do not place grill near flammable liquids, gases, or where flammable vapors may be present.
• When cooking with oil/grease, do not allow the oil/grease to exceed 350’F (177’C). Do not store or use extra cooking oil in the vicinity of this or any other grill.
• When cooking with oil or grease, have a type BC or ABC fire extinguisher readily available.

WARNING : FUELS USED IN WOOD OR CHARCOAL BURNING APPLIANCES. AND THE PRODUCTS OF COMBUSTION OF SUCH FUELS. CAN EXPOSE YOU TO CHEMICALS INCLUDING CARBON BLACK, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE CANCER, AND CARBON MONOXIDE, WHICH IS KNOWN TO THE STATE OF CALIFORNIA TO CAUSE BIRTH DEFECTS OR OTHER REPRODUCTIVE HARM. For more information go to: www.P65Wamings.ca.gov.
ADVERTENCIA : LOS COMBUSTIBLES USADOS EN EQUIPOS PARA QUEMAR MADERA O CARBON, ASi COMO LOS PRODUCTOS DE TAI. COMBUSTION, PUEDEN EXPONERTE A SUSTANCIAS auiMICAS, ENTRE ELLAS EL NEGRO DE HUMO y EL MONOXIDO DE CARBONO, QUE EL ESTADO DE CALIFORNIA RECONOCE COMO CAUSA, RESPECTIVAMENTE, DE CANCER Y DE MALFORMACIONES CONGtNITAS Y OTROS DANOS AL SISTEMA REPRODUCTOR. Para m:is intormacitm, visite www.P65Wamings.ca.gov

IMPORTANT SAFETY WARNINGS

(Continued)

• In the event of an oil or grease fire do not attempt to extinguish with water. Immediately call the fire department. A type BC or ABC fire extinguisher may, in some circumstances, contain the fire.
• Use caution since flames can flare-up when fresh air suddenly comes in contact with fire.
• Do not lean over an open grill and be mindful of hands/fingers near the edge of the cooking area.
• When opening the lid, keep hands, face, and body safe from hot steam and flame flare-ups.
• WARNING: To avoid injuries, gloves or other protective articles should be used when operating the grill.
• Do not exceed a temperature of 700° F.
• Do not allow charcoal and/or wood to rest on the walls of grill. Doing so will greatly reduce the life of the grill.
• Always wear grill gloves to protect hands from burns. Avoid touching hot surfaces.
• CAUTION: Exposed metal dampers on air vents and/or metal handles are hot during usage. Again, always wear grill gloves when adjusting air flow to protect hands from burns.
• Do not alter this grill in any manner.
• When opening lid, make sure it is pushed all the way back so it rests against the lid support brackets. Use extreme caution as hood could fall back to a closed position and cause bodily injury.
• Close lid and all dampers to help suffocate flame.
• Always hold an open lid from the handle to prevent it from closing unexpectedly.
• Never leave coals and ashes unattended. Before grill can be left unattended, coals and ashes must be removed. Use caution to protect yourself and property.
• Carefully place remaining coals and ashes in a non-combustible metal container and saturate completely with water. Allow coals and water to remain in a metal container for 24 hours prior to disposing.
• The grill and hopper heat shields are HOT while in use and will remain HOT for a period of time afterwards and during cooling process. Use CAUTION. Wear protective gloves/mitts.
• Hopper heat shield, hopper lid and latch, hopper ash door and latch are HOT while the grill is in use and during cooling. Wear protective gloves when working with and around these components.
• Grill has an open flame. Keep hands, hair, and face away from flame. Do NOT lean over grill when lighting.Loose hair and clothing may catch fire.
• Do not cover cooking grates with metal foil. This will trap heat and may cause damage to the grill.
• Never overfill charcoal hopper. This can cause serious injury as well as damage to the grill.
• When using electrical appliances, basic safety precautions should always be followed including the following: 1) Do not plug in the appliance until fully assembled and ready for use. 2) Use only
• approved grounded electrical outlet. 3) Do not use during an electrical storm. 4) Do not expose appliance to rain or water at any time.
• To protect against electrical shock do not immerse cord, plug or control panel in water or other liquid.
• Do not operate any appliance with a damaged cord or plug, or after appliance malfunctions or has been damaged in any manner. Contact Char-Griller® Customer Service for assistance at 1-912-638-4724.
• Extension cords may be used if care is exercised in their use.• If an extension cord is used: 1) The marked electrical rating of the extension cord should be at least as great as the electrical rating of
• the appliance; and 2) the cord should be arranged so that it will not drape over the counter top or tabletop where it can be pulled by children or tripped over unintentionally.
• The extension cord must be a grounding-type 3-wire cord.
• Outdoor extension cords must be used with outdoor use products and are marked with suffix “W” and with the statement “Suitable for Use with Outdoor Appliances.”
• CAUTION – To reduce the risk of electric shock, keep extension cord connection dry and off the ground.
• Do not let cord hang on or touch hot surfaces.
• Do not place cord on or near a gas or electric burner or in a heated oven.
• To disconnect, turn controller “OFF” then remove plug from outlet.
• Unplug from outlet when not in use and before cleaning. Allow appliance to cool completely before adding/removing internal components.
• Do not clean this product with a water sprayer or the like.
• Never open hopper during use. If it is necessary to refill charcoal during use follow the specific reload instructions for this grill and always wear protective gloves.
• Never operate the grill with the temperature probe removed. This can cause the grill to overheat and cause serious personal injury and/or damage to the grill.
• To protect against bacteria that could cause illness, keep all meats refrigerated and thaw in refrigerator or microwave. Keep raw meats separate from other foods, and wash everything that comes in contact with raw meat.
• Cook meat thoroughly, and refrigerate leftovers immediately.
• Use a calibrated food thermometer and the USDA guidelines to ensure that meat, poultry, seafood, and other cooked foods reach a safe minimum internal temperature.
• Always have type BC or ABC fire extinguisher near at all times. Maintain and check your fire extinguisher regularly.

STOP! CALL FIRST!

Do NOT Return Product to Store.
This grill has been made according to the highest of quality standards. If you have any questions not addressed in this manual or if you need parts please call our Customer Service Department at 1-912-638-4 724 (USA) or email Char- Griller® at: Service@CharGriller.com and have your serial number handy.

REGISTER YOUR GRILL:

To take full advantage of the Char-Griller® warranty be sure to register your grill by visiting www.CharGriller.com/Reqister or calling Customer Service at 1-912-638-4 724.
Registration provides important protections:

1. Register your grill today to activate your warranty and get exclusive access to product developments, updates, and recipes.
2. This allows us to help you get warrantied parts to your quickly and provide enhanced customer service.

NOTE : You will need your model #, serial number, and a copy of the original sales receipt when registering. Document Your Serial Number HERE:
(Serial number is located on the back of the grill body or on the leg.)

WARRANTY INFORMATION

A COPY OF THE DATED PROOF OF PURCHASE (RECEIPT) IS REQUIRED WHEN REGISTERING OR SUBMITTING A WARRANTY* CLAIM. PLEASE RETAIN A COPY OF THE RECEIPT FOR YOUR RECORDS.
Char-Griller® will replace any defective part of its grillers/smokers, under warranty, as outlined below.
PLEASE READ THIS INFORMATION IN DETAIL AND IF YOU HAVE ANY QUESTIONS CONTACT CUSTOMER SERVICE AT 1-912-638-4724 OR SERVICE@CHARGRILLER.COM.

SURFACE RUST 15 NOT CONSIDERED A MANUFACTURING OR MATERIALS DEFECT
Char-Griller® grills are made of steel and if exposed to the elements rust will occur naturally. Please refer to the section entitled, “Usage” to review how to care for your grill properly.
Surface issues such as scratches, dents, corrosion or discoloring by heat, abrasive and chemical clearers, surface rust or the discoloration of steel surfaces are NOT covered under these warranties.
Warranties are for the replacement of defective parts only. Char-Griller® is not responsible for damage resulting from accident, alteration, misuse, abuse, hostile environments, improper installation, and installation not in accordance with local codes of service of unit.
Excluded Under ALL Warranties
Paint; Surface Rust; Heat Damage; Incorrect Parts ordered by customer, including shipping; Worn Parts; Missing or damaged parts not reported within two (2) months of purchase date; Defective parts not reported within one (1) year of purchase date; Fading grill cover.
*NOTE: For warranty claims, photos and prepaid return of the item in question may be required. Misuse, abuse or commercial use nullifies all warranties.

ASSEMBLY INSTRUCTIONS

HOPPER

PARTS LIST MAIN GRILL

|
---|---
Item| QTY I Part Name
| | ****

HANDLE END CAP

| | ****

HOOD HANDLE

3

| | ****

HOOD

4

| | ****

LOGO PLATE

5

| | ****

DAMPER COVER

6

| | ****

HOOD HINGE

7

| | ****

BODY

8

| | UPPER GRATE RIGHT SUPPORT BRACKET

9

| | ****

HOPPER (PAGE B-2, PARTS 45-79)

10

| | ****

HEAT TENT

11

| | ****

FIRE CHANNEL

12

| | ****

HEAT TENT SUPPORT BRACKET

13

| | ****

GREASE COLLECTION CHANNEL

14

| | ****

FRONT PANEL

15

| | ****

RIGHT REAR LEG

16

| | ****

WHEEL

| | ****

HUB CAP

17

| | ****

AXLE

18

| | ****

FRONT RIGHT LEG

19

| | ****

BOTTOM SHELF

20

| | ****

CASTER WHEEL

21

| | ****

LEFT FRONT LEG

|
---|---
1   Item QTY| Part Name
| ****

22

| | ****

GRATE LIFTER

| ****

23

| ****

5

| ****

COOKING GRATE

| ****

24

| | ****

WARMING RACK

| ****

25

| | ****

FOLDING FRONT SHELF

| ****

26

| | FRONT SHELF LEFT SUPPORT BRACKET
| ****

27

| | ****

CONTROLLER

| ****

K

| ****

4

| ****

UTENSIL HOOK

| ****

29

| | ****

SIDE SHELF

| ****

30

| | ****

CONTROLLER CABLE COVER

| ****

31

| | COOKING GRATE SUPPORT BRACKET
| ****

32

| | ****

DAMPER HANDLE

| ****

33

| | ****

DAMPER

| ****

34

| | ****

MEAT PROBE HOLE SHUTTER

| ****

35

| | ****

MEAT PROBE WING SCREW

| ****

36

| | WARMING RACK LEFT SUPPORT BRACKET
| ****

37

| | ****

HEAT SENSOR SUPPORT BRACKET

| ****

38

| | ****

MEAT PROBE

| ****

39

| | ****

HEAT SENSOR

| ****

40

| | ****

GREASE CUP

| ****

41

| | FRONT SHELF RIGHT SUPPORT BRACKET
| ****

42

| | ****

FIRE CHANNEL SUPPORT BRACKET

| ****

43

| | ****

GREASE CUP HOUSING

| ****

44

| | ****

LEFT REAR LEG

PARTS LIST HOPPER

HARDWARE NEEDED

Assembly: Requires 2 people. Tools Needed: Phillips Head Screwdriver, Pliers, and a 7/16″ Nut Driver.
NOTE : DO NOT fully tighten any bolts until instructed to do so. Tightening
too soon may prohibit parts from fitting together. All hex nuts should be on the inside of the grill unless stated otherwise. Unpack all contents in a well cleared and padded area. Hardware Pack# 551207

40

| HEX BOLT 1/4 -20 X 3/4″| @     – f}IIII|

10

HEX BOLT, 1/4-20 X 2 1/2″| @|

4

SCREW, MACHINE, #10 – 24 X 1/2″

| ®|

6

| FLANGE HEX NUT 1/4 -20| @| 2
| WASHER, LOCK , 1/4″| ©|

32

| WASHER, FLAT, 1/4″| @    I|

18

| WASHER, FLAT, 2/5″| @    I|

2

| PIN , HAIR COTTER, 1.5″| |

2

|

UTENSIL HOOK

| @| 11•|

4

|

HUB CAP

| @ []|

2

|

WING NUT

| |

2

|

LOCK WASHER, M5

| ©|

6

| | |

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