Spraying Systems TankJet 78 Fluid Driven Tank Cleaners User Guide

Spraying Systems TankJet 78 Fluid Driven Tank Cleaners

GENERAL SAFETY INSTRUCTIONS

READ AND FOLLOW INSTRUCTIONS:
WARNING: All safety related and operating instructions should be read before the nozzle is operated. Follow all operating instructions. Failure to do so could result in serious injury.

• WARNING: It is important to recognize proper safety precautions when using a pressurized spray system. Fluids under pressure can penetrate skin and cause severe injury.

•  WARNING: When dealing with pressure applications, the system pressure should never exceed the lowest rated component. Always know your system and all component capabilities, maximum pressures and flow rates.

•  WARNING: Before performing any maintenance, make sure all liquid supply lines to the machine are shut off and/or disconnected and chemical/fluid are drained.

• WARNING: The use of any chemicals requires careful control of all worker hygiene.

• WARNING: Spraying Systems Co. does not manufacture or supply any of the chemicals used with this equipment and is not responsible for their effects. Because of the large number of chemicals that could be used and their different chemical reactions, the buyer and user of this equipment should determine compatibility of the materials used and any of the potential hazards involved.

• WARNING: Before use, be sure appropriate connections are secure and made to withstand weight and reaction forces of the operating unit.

• WARNING: Spraying Systems Co. strongly recommends the use of appropriate safety equipment when working with potentially hazardous chemicals.
  This equipment includes but is not limited to:

  • Protective hat
  • Safety glasses or face shield
  • Chemical-resistant gloves and apron
  • Long sleeve shirt and long pants
    NOTE: Always remember to carefully read the chemical manufacturer’s label and follow all directions.

• WARNING: DO NOT USE TO SPRAY FLAMMABLE LIQUIDS — SUCH USE COULD RESULT IN FIRE OR EXPLOSION CAUSING BODILY INJURY OR DEATH.

• WARNING: Never operate tank cleaning equipment in the open due to the potential of bodily injury.

• WARNING: It is important to operate equipment within the temperature range of all components. Also ensure that appropriate time lapses or proper safety equipment is used when handling components after they’re exposed to high temperatures.

• WARNING: Remove equipment from the tank before attempting any repairs.

•  WARNING: Proper hoisting procedures should be used when installing and removing all equipment.

• WARNING: If walking on top of a tank is deemed safe and is necessary, use proper safety precautions to protect individuals as well as the equipment.

• WARNING: Do not put any part of your body in the tank during operation of the tank cleaner. This is NOT a safe procedure for verification of operation.

• WARNING: To ensure the safety of the equipment as well the individuals using them, only use Spraying Systems Co. components.

• WARNING: When packaging and transporting, use structurally sound boxes or crates that can handle the weight of the equipment.

• WARNING: Tank cleaners should be flushed out with clean water before they’re stored or shipped to minimize health hazards or cross contamination.

• WARNING: Do not use any equipment outside the intended purposes of the product. Misuse can result in personal injury or product damage.

The container being cleaned should be sealed as well as possible while the TankJet 78 models are running. The combination of temperature, cleaning solution, spray impact and the potential toxic materials being cleaned can cause a hazard to anyone in the path of the spray.

INTRODUCTION

The TankJet® 78 and 78D models are hydraulically driven rotating heads with nozzles ejecting streams of liquid for internal tank surfaces, cleaning, sanitizing, treating, or rinsing. The TankJet 78 model incorporates a set of bevel gears to provide a complete 360° indexing path in both planes. The index pattern will repeat every 36 revolutions. This unit is specifically designed for a minimum 5¾” dia. opening (typical for 6″ connections). Care must be exercised during insertion and retraction of this unit because of the nozzle swing span. The TankJet 78D incorporates two (2) nozzle heads, thus four (4) nozzles, and is designed for a minimum 7-5/8″ dia. openings (typical for 8″ connections). Like the TankJet 78, care must be exercised during insertion and retraction of the unit.
The unit is designed to be self-cleaning, such that it is normal for it to spray water outward from joints and pin connections. The unit may be installed on a permanent basis and is approved for Clean-in-Place (CIP) applications. However, it is strongly suggested the unit be regularly removed from service and cleaned out-of-place (COP) to remove any debris or other solids that may have collected during operation. This can be a common occurrence in systems where cleaning fluids are recirculated from the tank and back through the unit.
Many types of fluids, sanitizers, detergents, and caustics may be used through this unit to assist its cleaning effectiveness (note caution below). The cleaning efficacy of any unit is proportional to all the applicable variables, such as volume, pressure, temperature, chemicals, impingement, drainage, soils, etc.
CAUTION: If chemicals, hazardous materials, operations, and equipment are used in conjunction with this cleaning equipment, it is the responsibility of the user to establish appropriate associated safety and health practices. Prior to application, the user must consult and determine the applicability of federal, state, local, and facility regulations.

TECHNICAL SPECIFICATIONS

TANKJET 78 MODEL:
TJ78-*-375-3A

• Nozzle Orifice: Ø0.375″
• Operating pressure: 25 -100 psi (1.7 – 6.9 bar)
• Flow rate: 65 – 135 gpm (246 – 510 l/min)
  *Specify inlet size of 1½” or 2″.

TANKJET 78D MODEL:
TJ78D-*-300-3A

• Nozzle Orifice: Ø0.300″
• Operating pressure: 25 – 100 psi (1.7 – 6.9 bar)
• Flow rate: 80 – 165 gpm (303 – 625 l/min)

MATERIALS:

• Stainless Steel, type 316L
•  PTFE
• EPR/EPDM (Buna-N or FKM available on request)

CONSTRUCTION:
Referring to the Parts Lists on pages 7 & 8, the TankJet 78 and 78D comprise of three basic components: the support structure, consisting of the housing, stator, seals, and stem; the drive, consisting of the rotor, bearings, and rotary housing; and the nozzle head, consisting of the hub, nozzles, stabilizing vanes, and hub cap. The units are held together through the use of retaining clips, such that it can be quickly and easily disassembled by hand.

PRINCIPLE OF ROTATION:
The liquid enters the housing cap (1) and then flows through the slots in the stator (5), causing a swirling motion in the liquid. This swirling liquid drives against the fins of the rotor (7), imparting rotation to the rotor and thus the rotary housing (12). The liquid then flows through the rotary housing and nozzle hub (16) to be distributed out each off-set nozzle (18).

CLEANING DIAMETER:
The cleaning and wetting distances are a function of rotational speed and liquid pressure applied to the unit. The TankJet 78 has an effective cleaning diameter of 45 ft. (13.7 m)

INSTALLATION

The TankJet® 78 is easy to install. Both the TankJet 78 and 78D connect to a supply tube with a simple retaining clip. There are two different size options for inlet connections to the TankJet 78 and 78D; 1-1/2″ (standard) and 2″. The supply line should be a standard smooth bore 16 gauge (.065″ thick) stainless steel tube of the appropriate size. A Ø13/64″ or Ø5mm hole should be drilled thru the supply tube according to the diagram below.

Slip the supply tube into the inlet of the unit, aligning the holes. Insert the retaining clip and swing it down until it locks. It should wrap around the neck of the inlet, but still fit loosely.
The TankJet 78 unit will only operate properly in the suspended vertical position (inlet at top), however, the TankJet 78D may be operated in any orientation.
NOTE: in order to maintain 3-A sanitary compliance, all units intended for CIP must be mounted in the suspended vertical position in order to ensure proper drainage. Other orientations must be either returned to the suspended vertical position or removed after operation and cleaned out-of-place.

OPERATION

Refer to drawings on pages 9 thru 11 for parts list.

Specifications

Inlet Connection:| 1½” or 2″ slip-fit
Operating Pressure Range:| 20 – 100 psi (1.4-7 bar)
Max. Operating Temp:| 180° F (82° C)
Flow Capacity:| 35 – 110 gpm (132-416 l/min) (Based on Models)
Head Rotation Speed:| 15 – 35 rpm
Effective Cleaning/Dia.:| To 45 ft. (13.7 m) maximum
Installation Hole Dia.:| TJ78: Ø5 ¾” (Ø146 mm), TJ78D: Ø7 ⅝” (Ø194 mm)
Approximate Weight:| TJ78: 15 lbs. (6.8 kg), TJ78D: 18 lbs. (8.6 kg)
Recommended Strainer:| 100 Mesh (not included)

TROUBLE SHOOTING GUIDE

The following table indicates various potential modes of failure for this product.

evidence of mishandling that may have damaged shafts, bearings, or alignment.
Nozzle hub fails to rotate and no liquid passes:| Check for liquid pressure and volume at the unit.
Check strainer for filter blockage.
Remove nozzles and check for obstructions.
While nozzles are off, recheck for flow through the nozzle hub.
If the unit fails to rotate and sufficient liquid passes:| Check for freedom of rotation, by hand, in the vertical and rotational axis.
If the unit is free and still does not rotate, check for:

1. Contamination in the unit.
2. Wear of any of the bushings or bearings.
3. Galling and straightness of the shaft.

SPRAYING SYSTEMS CO. WARRANTY

Seller warrants that its products will conform to and perform in accordance with the products’ specifications. Seller warrants that the products do not infringe upon any copyright, patent or trademark. THE FOREGOING WARRANTIES ARE
IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THOSE CONCERNING MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE.
Because of the difficulty of ascertaining and measuring damages hereunder, it is agreed that, except for claims for bodily injury, Seller’s liability to the Buyer or any third party, for any losses or damages, whether direct or otherwise, arising out of the purchase of product from Seller by Buyer shall not exceed the total amount billed and billable to the Buyer for the product hereunder. IN NO EVENT WILL SELLER BE LIABLE FOR ANY LOSS OF PROFITS OR OTHER SPECIAL OR CONSEQUENTIAL DAMAGES, EVEN IF SELLER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES.
For newly purchased units, the warranty is 18 months from the date of shipment or 12 months from the date of installation, whichever occurs first. This warranty includes manufacturing defects but does not cover wear of components. This warranty will be void if parts other than those supplied by Spraying Systems Co. are used or if the unit is modified by anyone other authorized Spraying Systems Co. personnel. Modifications to the unit may void the 3-A symbol and put the unit outside 3-A sanitary compliance.

SERVICING

REPLACEMENT PARTS:
When the device requires replacement parts, only Spraying Systems Co. components should be used, in order to maintain proper machine operation and safety.
DISASSEMBLY:
Be sure to use caution when handling the TankJet® 78. Always work on a flat, stable surface. The TankJet 78 will stand upright on the tabletop to ease disassembly.

1. Remove the top retaining clip (23) and housing cap (item 1).
2. Remove wrap-around clip (4) and stator (5).
3.  Remove the lower retainer clip (23) and housing (6).
4. Remove rotor retainer clip (22). The rotor (7), rotor bearing (8), housing gear (9), and top gear bearing (10) can now be removed.
5. Lift the rotary housing (12) off the shaft (14) and main bearing (13) and set aside.
6. Remove the o-rings (3) from the housing cap (1) and housing gear (9).
7. Remove the hub retainer clip. Use a flathead screwdriver to pry it free if necessary.
8. Remove the hub cap (21), hub assembly (15-20), and hub gear bearing (10).
9. To disassemble the hub assembly, remove retaining clip (23) and separate the hub (16) from the hub gear (15).
10. Remove the wrap-around clips (19) from the nozzles (18) and remove the stabilizing vanes (17). For TankJet 78D units, repeat steps 7-10 for the second hub.

ASSEMBLY:
Be sure to use caution when handling the TankJet 78. Always work on a flat, stable surface. The TankJet 78 will stand upright on the tabletop to ease assembly.
Before assembling, inspect all parts for wear or damage. Replace all defective or worn parts. Parts must be clean and free of dirt or debris to ensure proper operation.

1. Place stabilizing vanes (17) inside nozzles (18) and assemble to hub (16), securing with wrap-around clips (19). Note these clips are larger than wrap-around clip (4).
2. Insert the hub gear (15) into the hub (16) and secure with a retaining clip (23).
3. Insert a gear bearing (10) into the hub gear (15), and place hub assembly onto rotary housing (12).
4. Slide the hub cap bearing (20) onto the hub cap (21). Note the direction of the bearing is critical and will not assemble incorrectly.
5. Insert the hub cap (21) into the rotary housing (12) and secure with the hub retaining clip (11). For TankJet 78D units, repeat steps 1-5 for the second hub.
6. Place the other gear bearing (10) onto the rotary housing (12). It should seat properly on the rotary housing, clear of the hub retaining clip (11). If not, the hub retaining clip is not fully inserted properly.

SPECIAL CLEANING INSTRUCTIONS:
When using corrosive chemicals for cleaning operations, special care must be given after a cleaning cycle to remove them. Cleaning off the chemicals prevents damage to the TankJet 78 and helps to minimize health hazards or cross contamination.

1. Allow all chemicals to drain from the TankJet 78. When using the TankJet 78D in a horizontal orientation, it is recommended to reorientate nozzle to vertical position to allow complete drainage.
2. When possible and appropriate for the process, supply clean water to the unit and run a complete cleaning cycle for 3 to 6 minutes.
3. If not possible to flush with clean water in the process vessel, using appropriate safety equipment for working with potentially hazardous chemicals, remove unit from vessel and submerge in an open top 55-gallon (200-litre) drum filled with clean water for 5 to 10 minutes.
4. Using appropriate safety equipment for working with potentially hazardous chemicals, remove unit from drum and follow disassembly instructions above, rinsing each individual part in clean water.
5. Once individual parts are clean and dried, inspect for wear or damage and replace as necessary.
6. Reassemble unit using instructions above.

PARTS LIST – TANKJET® 78

TJ78 __-___-3A SANITARY TANK CLEANING NOZZLE

• For 1-1/2″ inlet, specify CP115654-1 1/2-316L and CP63224-1 1/2-316L.  For 2″ inlet, specify CP115654-2-316L and CP63224-2-316L. **These items included in spare parts kit ABCKTJ78-KIT

PARTS LIST – TANKJET® 78D

TJ78 __-___-3A SANITARY TANK CLEANING NOZZLE

References

• Experts in Spray Technology | Spraying Systems Co.

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