SEALEY GL112 Lawn Mower 460mm Self Propelled 3 In 1 Petrol B & S 500e Instruction Manual

INSTRUCTIONS FOR:
LAWN MOWER 460mm SELF PROPELLED
3 IN 1 PETROL B & S 500E
MODEL No: GL112

Thank you for purchasing a Sealey product. Manufactured to a high standard this product will if used according to these instructions and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

| |
---|---|---
Read the manual| Wear eye protection.| Wear ear protection.

SAFETY

GENERAL SAFETY

• WARNING! The mower must only be serviced by an authorised agent (except for blade replacement).
• WARNING! Petrol is highly flammable and petrol vapour is explosive. DO NOT smoke, or expose to naked flames, sparks, or heat while re-fuelling. Comply with all laws regulating handling and storage.
• WARNING! DO NOT use in confined spaces, due to exhaust fumes.
• DO NOT use this product to perform a task for which it has not been designed. Grassed lawns only.
• DO NOT operate the mower barefoot or wear open sandles, always wear substantial footwear and long trousers.
• DO NOT operate the mower whilst tired, ill, or under the influence of alcohol or other intoxicating drugs.
• DO NOT carry the mower by the throttle cable or the recoil pull cord.
• DO NOT start the mower with blades fully exposed.
• DO NOT put your hands or feet under the cutter deck
• Familiarise yourself with the controls and limitations of the mower. This is a portable petrol-powered appliance, read the separate engine manual, and learn how to stop the engine quickly.
• Ensure the mower is in good order and condition before use. If in any doubt mechanically DO NOT use the unit and contact a service agent.
• Maintain the mower in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorized parts may be dangerous and will invalidate your warranty.
• Inspect the lawn prior to cutting, removing obstructions including molehills.
• Keep children and unauthorized persons away from the working area.
• Wear safety glasses, ear defenders, and in dusty conditions a face mask.
• Mow only in daylight or good artificial light.
• Avoid mowing when the grass is wet, never when raining.
• Extra care is required when mowing slopes, be sure of your footing.
• Turn off the mower, and wait for the blade to stop before attempting any other mower activities.

INTRODUCTION

Self-propelled, sturdy wheeled lawnmower, built for the professional. Powered by a recoil started Briggs & Stratton 500E engine incorporating the latest engine design technology and providing ‘best in class performance in this category of engines. Heavy-duty steel deck giving rigidity and strength with 460mm (18″) cutting width. Sturdy 250mm rear wheels and 175mm front wheels allow great manoeuvrability. 8 Position, single lever, central cut adjustment with a range of 25-75mm. Emergency engine safety cut-out lever on an adjustable soft-grip handle. Features a three-in-one system for collection into a 60ltr collector, mulching, side or rear discharge. The fold-down handle allows for easy storage and transportation.

SPECIFICATION

Model No: ………………………………………………………………………GL112
Drive Type: ………………………………………………………….. Self Propelled
Cutting Width: ………………………………………………………… 460mm (18″)
Deck Construction: …………………………………………Mild Steel (painted)
Engine type:……………….. Single Cylinder, 4 Stroke, Air Cooled, OHV
Engine Displacement: ………………………………………………………. 140cc
Engine Cut-Out Lever:…………………………………………………………..Yes
Engine Power: ………………………………………………………………….3.0kW
Sound Pressure: …………………………………………………………….86dB(A)
Sound Pressure Uncertainty: …………………………………………….3dB(A)
Sound Power: ………………………………………………………………..98dB(A)
Sound Power Uncertainty:…………………………………………………3dB(A)
Fuel Tank Capacity: …………………………………………………………….0.8ltr
Fuel Type: ………………………………………………………..Unleaded 95 Ron
Cutting Level Heights: ………………………………………………………………8
Cutting Height Range: ……………………………………………….. 25 – 75mm
Replacement Blades: …………………………………………………….GL112.B
Weight: …………………………………………………………………………..33.5kg
Discharge: …………………………………………………………….. Rear or Side
Mulching: …………………………………………………………………………….Yes
Rated Engine Speed: …………………………………………………….2600rpm
Replacement Blade: ……………………………………………………. GL112.01

CONTENTS

ASSEMBLY

5.1. Check that you have all the above details in the packaging.
5.2. Assembly:-
5.2.1. Offer the lower handle frame (item 2) onto the rear wing brackets of the cutter rear deck and over the domed head studs, see fig.2.
5.2.2. Clamp the assembly with the knob plain washer and “c” washer.
5.2.3. Fit the upper handle subassembly (item 1) containing the safety, clutch and throttle cable to the lower handle (item 2) paying special attention to the cable run. Clamp the frame with the details shown in fig.3.
5.2.4. Position the cable clip (item 4) just below the frame clamp, see fig.1.
5.2.5 Attach the grass box if required (item 6) with the grass box slots. Lift the spring-loaded hinged panel and locate slots with tabs, see fig.4.

NOTE: The blade must be fitted by observing the stamped arrow, fig.6. The retaining bolt has a standard RH thread.
WARNING! Never use blades other than the spares supplied by your Sealey Dealer.

5.3. Blade fitting:5.3.1
Decide on the grass cutting length required, a choice of 8 are available, from 20mm to 70mm approximate grass length settings. In fig.5 a lever adjusts mower cutting height. Pull the lever crank from the notch and sweep the lever to desired height notch.
5.3.2 To remove the blade, hold the blade with a gloved hand and undo the centre bolt with a 14mm spanner, see fig.6.
WARNING If fuel remains in the tank, tilting of the mower may cause fuel leaks.
5.3.3. To refit or change the blade, hold the blade in a gloved hand and tighten the centre bolt (30Nm).
NOTE: The blade must be fitted by observing the stamped arrow, fig.6. The retaining screw has a standard RH thread.
WARNING! Never use blades other than the spares supplied by your Sealey Dealer.

OPERATION

NOTE: This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities or lack of experience and knowledge, unless they have been given supervision or instruction concerning the use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they do not play with the appliance.

• WARNING: DANGER! Refuel engine outdoors only, using a funnel. If fuel is spilled, move the mower away avoiding creating any source of ignition until the fuel is evaporated and dispersed. Never remove the fuel cap or add fuel while the engine is running or the engine is hot. Replace fuel caps immediately and securely.
• DO NOT operate the engine in a confined space where dangerous carbon monoxide fumes can collect.
• DO NOT run with the mower.
• DO NOT mow slopes greater than 20°.
• DO NOT adjust any settings, links, cables, etc..
• DO NOT Pick up the mower with the engine running.
• The operator or user is responsible for accidents or hazards occurring to other people or their property.

6.1 With the instructions to this stage read, the mower assembled, assembly integrity inspected, cutter height set, fuel tank filled and oil level checked the engine is ready to be started. For engine running see separate instructions.
6.2. The mower engine will only start with the operator’s present lever gripped against the upper handle frame with one hand (fig.7), leaving the other hand free to pull the recoil  cord handle (item 8). The mower cutter face must be down on a flat surface with no obstacles,  stone guard down or grassbox fitted. Pump fuel primer three times. See the engine manufacturers’ manual for pull cord start.
6.3. With the motor running at full speed, adjust the speed of the cutting blade (fig.8) to suit, and mowing the lawn can proceed.
6.4. Release your grip on the throttle lever to stop the motor. The blade will rotate for a few seconds after the motor has stopped.
6.5. If left unattended, disconnect the spark plug lead. If finished using; disconnect the spark plug lead and go to section 5 for maintenance and cleaning.

MAINTENANCE

WARNING If fuel remains in the tank, tilting of the mower may cause fuel leaks. Avoid fuel leaks on plastic and rubber parts.
7.1. Maintenance
7.1.1. Ensure all fixings are tight and secure.
7.1.2. Replace any damaged or worn parts immediately.
7.1.3. Check blade during and after each use, see section 5.3.2. for removal. Blade symmetry is essential for balance.
7.1.4. Check the cable clip and cable run, especially the throttle cable for fraying.
7.1.5. Check the pull cord for wear and retaining handle knot integrity.
7.1.6. Check the stone guard and grass box for integrity.
7.1.7. There are no customer serviceable parts other than the blades and frame fixings, use qualified service personnel for all other aspects of maintenance.
7.1.8. If the fuel tank has to be drained, this should be done outside and the engine should be cool.

7.2. Cleaning
WARNING If fuel remains in the tank, tilting of the mower may cause fuel leaks.
7.2.1. After each use, clear accumulated grass cuttings from inside the cutter deck. DO NOT allow the grass to dry on the mower.
Note! Inside cutter deck will lose the protection of the paint finish over time. Use rust-resistant paint to repair.
7.2.2. Clear any accumulated grass cuttings from the area of the engine, with caution around finely balanced springs and linkages.
7.2.3. Clean any grass cuttings from the wheels and bell crank axles.
7.2.4. Clean the mower externally before storing with special attention to grass box woven mesh, which could affect airflow and grass collection rate.

WARNING SYMBOLS

The mower should be used with due care. Symbols placed strategically on various parts of the machine remind the user of the main precautions to be taken at the point of operation. Symbols and meanings are listed below. These meanings also add emphasis to the safety regulations and safety information given in earlier sections of these instructions. Some warnings in the instructions may appear more than once.

| Keep others away at least 10 metres.| | Warning! Danger!
---|---|---|---
| Caution, the blade will continue to rotate after the motor has been switched off.| | Keep others away from the danger area.
| DO NOT leave the device in the rain.
DO NOT work in the rain| | Caution, rotating blade. Keep feet and hands away.

TROUBLESHOOTING

Empty fuel tank
The spark plug gap is incorrect Spark plug loose or defective
HT lead loose or disconnected Carburetor is flooded with fuel
Air filter element is clogged Faulty ignition module| Contact Authorised Service Agent
Refill with grade 95RON nonleaded petrol
The gap is required to be 0.7mm to 0.8mm Remove the plug, clean, refit, or replace (torque 20Nm)
Check HT lead is connected correctly
Remove the air filter element and pull the recoil cord continuously until the carburetor clears. Replace fitter.
Fit new filter element.
Contact Authorised Service Agent
Engine difficult to start or runs erratically, loses power, poor idling| Contaminated fuel
Vent hole blocked in the filler cap
Air filter element clogged
A defective spark plug or gap is incorrect
Airway slots in the motor shroud are blocked, and cooling fins and air passages under the engine blower housing are blocked.| Drain fuel tank and clean. Refill with fresh fuel. Clean and refit.
Fit new filter element.
Remove the plug, set gap refit, or fit a new plug
(torque 20Nm)
Remove debris from associated parts and improve the cleaning regime.
Engine skips at full speed| Spark plug gap too close| Gap is required to be 0.7mm to 0.8mm.
Engine overheats| Cooling airflow is restricted Incorrect spark plug fitted| Remove debris from all cooling airflow passages and improve the cleaning and maintenance regimes. Fit new correct spark plug with correct gap.
Mower vibrates abnormally| Blade fixing has worked loose
The blade is damaged affecting the symmetry| Stop the engine immediately.
Tighten blade, tightening torque approximately 30Nm.
Repair to have equal form and weight about the
center bolt or replace with a genuine spare part.
Poor grass collection| Blade condition
Grass box full Airflow interrupted
Engine not running at full speed with no load| If damaged repair or replace. Note! Maintenance of the blade is best done by a specialist with the appropriate tools. Wear tough gloves when
removing or fitting.
Empty grassbox.
Clear accumulated grass from all areas including cutter deck and engine vent slots.
This can only be checked/repaired by qualified personnel, contact Authorised Service Agent.
| SEE ALSO THE ENGINE MANUFACTURER’S MANUAL|

Environmental Protection.
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment.

WEEE Regulations.
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment.
When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

Parts support is available for this product. To obtain a parts listing and/or diagram,
please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500.

NOTE: It is our policy to continually improve products and as such, we reserve the right to alter data, specifications, and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR

01284 757500
01284 703534
sales@sealey.co.uk
www.sealey.co.uk

© Jack Sealey Limited
Original Language Version
GL112 Issue No: 1 -15/04/15

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>