ECOLAB Doorway Sanitation System Owner’s Manual

June 5, 2024
ECOLAB

**ECOLAB Doorway Sanitation System Owner’s Manual

**

Description

Doorway Sanitation System is a complete sanitation system for use by cleaning or disinfection of e.g. boots or enginewheels which passes a doorway between foodareas.

The unit is a hygienic and wallmounted disinfector made of stainless steel which lays out foamdisinfection by the means of a nozzlesystem at the floorlevel.
The Nozzlesystem sprayes a mixing of water and detergent/disinfection on the floor in the doorway at a program in advance time/ time interval. Water and Detergent is mixed to a high foamquality with a big capability of attachment at e.g. boots or engineparts/wheels which passes the doorway in question.

The programmingmodule/timer ensures that it is possible during short time to adjust time and interval for the foamdisinfection, so it fits the needs of the company, based at the amount of traffic in the doorway.

The Programmingmodule/timer ensures besides an automatic, uniform and reliable foamdisinfection. Equally it is possible to activate a foaming manual, just by turning the button on the front. A manual activation can also be made with a sensor, which will be connected to the distribution gear.

Flow chart

A Air inlet
B Water inlet
C Outlet
D Detergent

  1. Stop valve
  2. Air regulator with manometer
  3. Solenoid valve
  4. Non-return valve for air
  5. Solenoid valve
  6. Non-return valve for detergent
  7. Injector
  8. Filter

Circuit diagram

Circuit diagram

Circuit diagram

Use

Doorway Sanitation System shall always be installed in frost-free rooms only.

The unit is delivered complete and ready for mounting on a wall or a suitable rack. The unit is mounted on the enclosed wall brackets. It is very important that all pipe connections are thoroughly rinsed before installation.

It is recommended to mount the unit in connection with the nozzle putty, which is made here fore.
One of the putty’s consist of a nozzle and the other one of two nozzles both including wall brackets.

Before activation of the unit, you have to adjust the airpressure at the regulator. The airpressure should always be smaller than the air inlet at the water to ensure that the injector is going suitable.

The wished operationtime and pausetime should be adjusted with the buttons and the display at the controller. The button is turned to Auto, after which the unit is ready to use and will follow the cycle which adjusted. If an extra foaming, in excess of the automatically running, is wanted, turn the button to Man. When the button not is activated it will automatically turn to Auto.

The first foam laying out during the day is twice as long as the preset time. If the inlet for low level is operated the red switch on the front will flash on at the low level, and the operation of the unit will be blocked.
Before an automatic activation of the plant the red switch will flash constantly for three seconds before the foam laying out.

The adjustments will earliest be activated when the controller again passes the new adjusted time.

It is possible to connect two sensors, that way the foam laying out does only take place when you move from A to B and not if the movement effects from B to A. This implies that the sensors are placed close enough to each other.

Maintenance

Always make sure that no valves, pipes or hose connections are leaking. In order to achieve optimum suction from the containers, please make sure that all clamps are correctly mounted and secured. Last but not least check filters in the end of the suction hoses.

In order to keep a high level of hygiene the cabinet should be cleaned with clean water both inside and outside. If the unit is very filthy we recommend using a mild detergent. The outer side of the cabinet can be rinsed with clean water. Inside we recommend using a cloth or a sponge to clean the cabinet.

Service

Only authorised and qualified personnel is allowed to carry out service on the unit. Only carry out service when the unit is disconnected and depressurised.

  1. Shut off the water supply
  2. Shut off the air supply.
  3. Turn the button, so the unit is unaccented
  4. Disconnect the power supply

Master controller

Maintenance free
In case of defects: please contact service technician

Solenoid valve
Must be checked fore foreign matters, which can get stock in the inlet In case of defects: exchange valve or spool

Non-return valve
Must be checked fore foreign matters, which can get stock, so that the valve doesn’t work In case of defects: exchange non-return valve.

Trouble Shooting

The unit does not start

  1. Is the unit supplied with voltage?
    Reestablish the voltage for the unit

  2. Is the unit supplied with pressurized water?
    Check the booster unit.
    Is the main valve open?

  3. Defective fuse?
    Change fuse

  4. Wrong adjustment of the cycle at the controller
    Control the adjustments for the activation and pausetimes

  5. Contact a service technican

Unsatisfactory foam quality

  1. Unsuitable detergent?
    Change to another detergent

  2. Concentration of detergent too low?
    Adjust the concentration on the dosing valve

  3. Is the air pressure too hig hor too low?
    Adjust the air pressure

  4. Is the suction filter clogged up?
    Clean the filter

  5. Is the volume of the water and pressure in the unit sufficient?
    Check the water supply and the water pressure

  6. Is the injector clogged up?
    Disassemble and clean the nozzle.

  7. Contact a service technican

Recommended spare parts

Vare nr. Beskrivelse Antal
0664072 Non-return valve, air 1
0664073 Non-return valve, detergent 1
0633020 Air regulator 1

Identification plate – Specifications

The most important specifications of the unit are found on the model tag

  1. Producer
  2. Serial number
  3. Type
  4. Date
  5. Order number
  6. Max pressure
  7. Voltage
  8. Frequency
  9. Max flow
  10. Ampere
  11. Max temperature

Water

Supply pressure(bar) 2-6
Min. Water supply (l/min) 3-6
Max. Temperature (0C) 70

Air

Inlet pressure (bar) 2-6
Consumption(l/min) 70

Power supply

Voltage (VAC) 230
Pre-fuse (A) 10

General

Dimensions (H x B x D) 380 x 460 x 190
Weight(kg) 9

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