simalube Automatic Long-Term Grease and Oil Dispenser User Manual

User Manual
Technical Information
Read before use
Accessories

Product Specification

(Note: grease consistency changes with temperature)
Operation/Usage| A grease dispenser can be installed in any position, even under water. Attention: do not expose to direct heat.
Certifications/ Approvals| KEMA 09ATEX0098X
IECEx DEK 20.0032X
II 1 G Ex ia IIC T6 Ga
II 1 D Ex ia IIIC T200 80 °C Da
Ingress protection| IP68 (dustproof and waterproof)
Usage period| activation within 2 years of the production date
Stock temperature| recommended at 20 °C ±5 °C (65 °F ±5 °F)
Dispensing volume| 15 ml
Weight full| – 36 g
Weight empty| — 22.5 g

simalube 15

Assembly and Installation

1. Open the lubricator outlet by removing the plug. Do not remove plugs from oil-filled units!

2. Cut off the protruding nipple with a knife; a small black point becomes visible (opening now guaranteed).

3. To start the simalube lubricator, set the gas generator to the required dispensing time (stepless in months, 1–12) using a 3 mm Allen key. The lubricator is activated once the dispensing time has been set. Take the required dispensing quantity from the table on page 10.
   • Note the starting date on the label using a waterproof pen.

4. Prelubricate the greasing lines with a grease pump. Lightly grease the external thread on the simalube and screw it onto the greasing point.

Maximum tightening torque on the (SW 20) hex: 8 Nm.
If necessary, use Simatec accessories. Carefully follow safety instructions.

• Once the set dispensing time has expired, replace the empty lubricator with the same type. Before restarting, clear grease lines and fill them with the appropriate grease.
• The gas generator is sufficient to empty the unit once, irrespective of the dispensing time set.

Security note: If the lubricator is started without opening the outlet or in case of blocked grease lines within the installation, the pressure in the lubricator can build up approx. 5 bar. At an overpressure, the cartridge moves in the housing and opens the pressure chamber. The pressure behind the piston releases. The lubricator cannot be reused.
Warning: For applications in explosive gas or dust atmospheres, precautions shall be taken to minimize the risk from electrostatic discharge or propagating brush discharges at the product surface. Cleaning of the surface shall be done using a damp cloth.
The correct functioning of the lubricator can only be assured if recommended lubricants (see table on page 12) and original simalube accessories are used, and if the installation, operating and maintenance instructions are closely followed. The manufacturer cannot accept any responsibility for damages as a result of ignoring the instructions mentioned above. Important: Before putting simalube into operation fill extensions and the lubrication lines with the appropriate simalube greases (cartouches SL01 …SL26) using a grease gun. Use only original accessories.

Temperature / Output rate

The output rate can be adjusted as required, depending on the ambient temperature (see table).

Example:Y ou want to set the dispensing time for a 15 ml simalube for 180 days.

Ambient temperature: 20 °C
Setting: 6| Ambient temperature: 55 °C
Setting: 7
---|---
|
Dispensing
time (days)| 30| 90| 180| 270| 360
---|---|---|---|---|---
ml/day| 0.50| 0.17| 0.08| 0.06| 0.04
Temperature| Setting| Setting| Setting| Setting| Setting
—20 °C| +| 2| 3.5| 5.5| 7.5
4 °C| +| 2.5| 5| 7.7| 10.5
20 °C| 1| 3| 6| 9| 12
40 °C| 1| 3| 6.5| 9.5| —
55 °C| 1| 3.5| 7| 10.5| —

+ use a larger dispenser with a longer dispensing time
– smallest possible output rate reached

The values relate to laboratory conditions, SL01 with no counterpressure. At low temperatures in particular, the values may vary between one grease type and another. The dispensers must be replaced once the dispensing time set has expired, even if they are not completely empty.

The grease quantity dispensed per day is influenced by:
– counter pressure/resistance from the grease lines
– ambient temperature
– viscosity of the grease

Start-up time:
The lubricator requires a certain start-up time until the lubricant is first dispensed.
The start-up time varies in line with the volume dispensed and operating temperature selected.
Free online programs atwww.simatec.com
Calculation Pro : App suggests correct simalube size and setting based upon entered operational data.
Lubechart : Input simalube locations and settings and receive reminders when replacements are required.
Notes:
In order for the unit to function reliably, it is important to have clear, filled grease lines. It must be ensured that the grease lines are not blocked. Consequently, the grease lines should always be cleared with a grease gun before starting. The simalube can be re-adjusted or switched off during operation. Depending on the temperature and setting, it may take a few days until the lubricant is first dispensed.
The user must check the operation of the simalube regularly. Grease lines should be no longer than 0.5 m. Recommended bore diameter: 6 – 8 mm. Resistance in grease lines has to be minimized, and narrow passages and right angles should be avoided.
The simalube may only be used to supply a single grease point. No branches may be made. Once the lubricator is installed and activated, it must not be removed and mounted onto another lubrication point.

Recycling Instructions

1. Unscrew the gas generator and dispose of the complete unit for battery recycling (see above). Note: Do not detach the lubricator near an open flame.
2. Dispose of empty housing in aluminum recycling. If the lubricator still contains lubricant after use, please dispose of it in accordance with local regulations.

Filling (for small quantities)

Filling with grease

1.  Push piston all the way forward with the aid of a plastic rod, towards the opening.

2. Screw the refill nipple 290.3012 on and connect the grease pump, or screw a refill nipple 290.3013 or 3014 onto the grease pump and insert the lubricator onto the nipple. Squeeze the grease into the lubricator, being careful not to make bubbles. Continue the filling procedure until the piston reaches a distance of 12 mm from the end of the housing. Follow fig. 1. Do not overfill! Caution: Lever presses can create pressure of up to 80 bar, which is enough to destroy the dispenser. The overfill protection device 290.4029 greatly simplifies correct filling.

3. Use closing nipples if the dispenser is to be stored.

4. Position gas generator (make sure the O-ring is positioned correctly) and attach firmly with a 0.8 Nm torque key. Push the inserted cartridge forwards slightly when
   tightening.

5. Note grease type and filling date on the label.

Filling with oil

1.  Push the piston back in the direction of the control head, until the piston is 12 mm from the end of the housing. Follow fig. 1.
2. Pour in oil through the opening at the bottom.
3. A position non-return valve (yellow, article no. 5060).4.+5. Continue as above.

Refilling with grease or oil

Unscrew gas generator (SW 21) and recycle with other batteries. Never remove near an open flame! Then proceed as instructed for the first filling.
Note
To ensure that the simalube lubricator operates reliably, only greases that have been tested and approved for use with the simalube should be used. In particular, it is important to ensure the good stability of the grease against bleeding of the base oil and a low consistency class (max. NLGI 2).
No guarantee claims will be accepted when dispensers are filled by the user or not explicitly approved lubricants are used. If in doubt, please contact our Technical Department
or your local distributor.

Lubricants

The standard lubricant range suitable for simalube includes modern high- quality lubricants tested and modified for the special requirements of grease and oil dispensers.
Datasheets are available online for all lubricants (www.simatec.com). Please refer to these datasheets for the instructions/safety regulations of the grease/oil manufacturers.

No.| Application| Temperature range
(in the area of lubrication)
---|---|---
SL01| Multipurpose grease| –30 / +120 °C
SL02| Multipurpose grease with MoS2| –25 / +130 °C
SL04| High-temperature grease| –20 / +160 °C
SL06| Fluid grease (EP)| –30 / +100 °C
SL09| Biodegradable grease| –20 / +80 / 100 °C
SL10| Food industry grease (NSF H1)| –40 / +130 °C
SL12| Very soft food industry grease (NSF H1)| –40 / +130 °C
SL14| Chain oil| –10 / +90 °C
SL15| High-temperature chain oil| –30 / +250 °C
SL16| Machine oil| –20/+100 °C
SL18| Food industry oil (NSF H1)| –15 / +150 °C
SL19| Biodegradable chain oil| –15/+100 °C
SL24| Grease for a wide temperature range (EP)| –30 / +140 °C
SL25| High-temperature grease| –20 / +160 °C
SL26| High-performance grease (EP)| –20/+150 °C

simalube can also be delivered filled with other lubricants or as an empty unit. Ask for advice. The operation of simalube with oils of different viscosities is also possible.

EU Declaration of conformity
Simatic ag
Stadthof 2, CH-3380 Wangen a. Aare, Switzerland declares that the
single point lubricators
simalube 15
are designed and manufactured in accordance with
Directive 2014/34/EU of the European Parliament and the Council on the
harmonization of the laws of the Member States relating to equipment and protective systems intended for use in potentially explosive atmospheres
The following standards have been applied:
EN 60079-0:2018, EN 60079-11:2012
Notified Body:
DEKRA Certification B.V., 6825 MJ Arnhem
Identification number: 0344
Certificate No: KEMA 09ATEX0098X

Wangen a. Aare, den 01.02.2021
Mischa Wyssmann, Managing Director CEO

Manufactured by:
Simatic ag
Stadthof 2, CH-3380 Wangen a. Aare
www.simalube.com

Accessories

Note: Use only original accessories. If you have technically demanding or unusual applications, please contact our Technical Department or your local distributor.
More accessories at www.simatec.com

Reducing nipple

Reducing nipple heavy-duty type Inox

Quick connection For hose ø 8 mm

Quick connection For hose ø 8 mm

Elbow rotary

Elbow rotary

Hose for small bend radius Available by the meter

Clamp for simalube 15 Plastic

Magnetic fixture for clamps

Refill nipple For refilling of simalube

Refill nipple to grease gun filler for filling simalube

Gas generator for refilling

| 15 ml
---|---
Nr.| 220.5002

Mounting bracket for simalube 15–60

| Overfill protection tool| |
---|---|---|---
Nr.| 290.4029| https://www.youtube.com/watch?v=_KDoju8dsr8
| Screw-in tool for simalube 15| |
Nr.| 290.4028| https://www.youtube.com/watch?v=Bn6y-0BFPjU

simalube – the lubrication expert

• 30−250 ml
• Time setting 1−12 month
• Refillable

Ask your Symantec partner or visit our website www.simatec.com for more information.

Online programs at www.simatec.com
Calculation Pro – calculates the simalube size and the time setting for all applications

Calculation Pro is available in nine different languages.
A browser version is also available and can be downloaded directly onto your PC. The results can be printed as a PDF document at any time.

Lubechart – for your personal lubrication plan

Lubechart is an online tool for the creation and management of lubrication plans for simalube lubricators.
You can register on our website in the «Service Center» under«Online Tools».

Ask your Symantec partner or visit our websitewww.simatec.com for more information. 

Manual for oil lubricator
Preparation: Cut off and flush the protruding yellow nipple with a knife; the opening becomes visible. Do not remove plug! Installation of the oil lubricator: Lubricators with non-return valve plugs can be installed in any position required.Important: The non-return valve plug can only be used once. f the lubricator is refilled the non-return valve plug must be replaced by a new one.

2102/610.9289

Documents / Resources

| simalube Automatic Long-Term Grease and Oil Dispenser [pdf] User Manual
Automatic Long-Term Grease and Oil Dispenser, Grease and Oil Dispenser, Oil Dispenser
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References

• simatec | Innovative maintenance solutions for bearings | simatec
• simatec | Innovative maintenance solutions for bearings | simatec

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