EnerSys TPPL Blocs Batteries Optimise Small Motive Power Owner’s Manual

: July 30, 2024
: EnerSys

Table of Contents

TRUST THE POWER OF
BATTERIES THAT ARE READY TO WORK
ENHANCED FEATURES
THIN PLATE PURE LEAD (TPPL) TECHNOLOGY
SAFEGUARDS OPERATIONS AND OPERATORS
A MORE FLEXIBLE WORKFLOW
LOW UPKEEP AND MORE PRODUCTIVITY
DESIGN THAT POWERS PRODUCTIVITY
INTEGRATED DATA COMMUNICATION
MAIN APPLICATIONS INCLUDE:
MAXIMUM POWER IN LESS SPACE
Read User Manual Online (PDF format)
Download This Manual (PDF format)

EnerSys TPPL Blocs Batteries Optimise Small Motive Power Owner’s Manual

TRUST THE POWER OF

NexSys® TPPL (Thin Plate Pure Lead) bloc batteries provide a highly effective energy storage solution that is compact, safe and straight-forward to use, while also offering elevated performance characteristics.

NexSys®TPPL bloc batteries provide exceptional flexibility. Use them whenever you want and recharge them whenever you can – during breaks, or at the end of the shift. NexSys® TPPL bloc batteries can even be put back into service before they are fully charged.

Combining advanced Thin Plate Pure Lead (TPPL) bloc design with robust materials and construction, NexSys® TPPL bloc batteries provide excellent performance, are highly resistant to shock and vibration and will literally change the way you work!

BATTERIES THAT ARE READY TO WORK

NexSys® TPPL bloc batteries feature proprietary Thin Plate Pure Lead (TPPL) technology, which makes them energy-dense, maintenance free and ideal for opportunity and fast charging. They also deliver significantly longer run times and life compared to flooded or gel batteries.

ENHANCED FEATURES

The key features and benefits of NexSys® TPPL bloc batteries are summarised below:

THIN PLATE PURE LEAD (TPPL) TECHNOLOGY

Thin plate structure results in higher energy throughput
Up to 20% more power than the same sized conventional battery
TPPL batteries are 99% recyclable

SAFEGUARDS OPERATIONS AND OPERATORS

Sealed construction – no acid exposure, spills or messes
Minimal gassing – ideal for operation in sensitive areas

A MORE FLEXIBLE WORKFLOW

Full recharge in less than 2 hours
Opportunity charging during breaks or at the end of a shift for maximum flexibility and convenience

LOW UPKEEP AND MORE PRODUCTIVITY

Maintenance-free: no watering, changing or equalisation
Longer shelf life – up to TWO years when fully charged (at 20⁰C)

DESIGN THAT POWERS PRODUCTIVITY

Excellent cycle life : optimised cycling performance and high energy throughput
Up to 1,500 cycles at 60% Depth of Discharge (DoD)

INTEGRATED DATA COMMUNICATION

Automatic alerts when it’s time to recharge
Intuitive battery monitoring and data capture capabilities

MAIN APPLICATIONS INCLUDE:

FLOOR CARE AND CLEANING MACHINES
SHUTTLES/PERSONNEL CARRIERS
INDUSTRIAL UTILITY VEHICLES
AERIAL LIFTS AND PLATFORMS
AUTOMATED GUIDED VEHICLES (AGV)
GOLF CARTS

Opportunity charging NexSys® TPPL bloc batteries means they are able to deliver up to 160% energy throughput on a daily basis meaning longer run time and less unproductive downtime. Avoiding deep discharges, helps to extend the longevity of these batteries.

MAXIMUM POWER IN LESS SPACE

NexSys® TPPL bloc batteries are constructed with pure lead plates, which are extremely thin, so more of them fit into the battery. More plates, means more power – up to 20% more power than the same sized conventional battery.

Simple, powerful and compact, NexSys® TPPL bloc batteries are easy to handle and deliver optimal performance in commercial and industrial floor care applications.

NEXSYS® TPPL BLOC BATTERY SPECIFICATION OPTIONS AVAILABLE:

Battery type| Voltage (V)| Nominal Ah Capacity @ the C5 rate| Nominal Ah Capacity @ the C20rate| Nominal Dimensions| Nominal Weight| Standard terminals| Terminal Adapter options| Terminal Layout
---|---|---|---|---|---|---|---|---
L| W| H| Terminal Height|
in| mm| in| mm| in| mm| in| mm| lbs| kg
12NXS26| 12| 26| 30| 9,84| 250| 3,82| 97| 5,79| 147| 5,67| 144| 21,1| 9,6| M6 Female| A| 1
12NXS36| 12| 36| 42| 9,84| 250| 3,82| 97| 7,76| 197| 7,64| 194| 29| 13,2| M6 Female| A| 1
12NXS38| 12| 38| 42| 7,74| 197| 6,5| 165| 6,69| 170| 6,37| 162| 38,4| 17,4| M6 Female| A| 1
12NXS50| 12| 50| 56| 8,66| 220| 4,76| 121| 9,92| 252| 9,76| 248| 41| 18,6| M6 Female| A| 1
12NXS61| 12| 61| 63| 11,02| 280| 3,82| 97| 10,39| 264| 9,76| 248| 42| 19,1| M8 Female| B| 2
12NXS62| 12| 62| 65| 12,95| 329| 6,54| 166| 6,85| 174| 6,54| 166| 53,1| 24,1| M6 Female| A| 1
12NXS85| 12| 85| 97| 15,55| 395| 4,13| 105| 10,39| 264| 9,76| 248| 60| 27,2| M8 Female| B| 2
12NXS86| 12| 86| 100| 12,99| 330| 6,79| 172| 8,43| 214| 8,62| 219| 77,4| 35,1| 3/8″-16 Female| A| 4
12NXS90| 12| 90| 104| 11,89| 302| 6,89| 175| 8,78| 223| 8,94| 227| 69,45| 31,5| M6 Female| A| 3
12NXS120| 12| 120| 128| 13,31| 338| 6,81| 173| 10,71| 272| 10,75| 273| 94,8| 43,0| M6 Female| A| 3
12NXS137| 12| 137| 154| 16,9| 429| 6,79| 172| 9,36| 238| 9,36| 238| 105| 47,6| M6 Female| B| 2
12NXS157| 12| 157| 183| 16,9| 429| 6,79| 172| 10,75| 273| 10,75| 273| 117| 53,1| M6 Female| B| 2
12NXS166| 12| 166| 187| 22,09| 561| 4,92| 125| 11,14| 283| 10,35| 263| 113,3| 51,4| M8 Female| B| 2
12NXS186| 12| 186| 210| 22,09| 561| 4,92| 125| 12,48| 317| 11,69| 297| 131,1| 59,5| M8 Female| B| 2

CHARGING SOLUTIONS FROM ENERSYS®O
Our charging systems provide flexible, modular designs – sized and tuned with charging profiles specific to your battery technologies and operating parameters.

IMPAQ™ battery chargers and NexSys® + battery chargers offer a better value in high frequency charging and include the proprietary NexSys® TPPL bloc and standard charge profiles.
Using EnerSys® high-frequency Charging Solutions, lowers TCO (Total Cost of Ownership) by reducing maintenance and energy costs.
Low-component designs offer flexibility, safety and reliability.

SERVICE AND SUPPORT
Our battery support services range from system design, installation and certification to testing, maintenance and repair.

Our comprehensive recycling support program accepts lead acid batteries of all sizes, from all manufacturers.

BATTERY MONITORING
Our advanced tools and technologies deliver actionable intelligence to optimise battery maintenance and operation.

EnerSys World Headquarters
2366 Bernville Road
Reading,
PA 19605, USA
www.enersys.com

© 2024 EnerSys® . All rights reserved. Trademarks and logos are the property of EnerSys® and its affiliates unless otherwise noted. Subject to revisions without prior notice. E.&O.E. EMEA-EN-PG-NEX-BL-TPPL-0624.