ECOLAB PTF-NVS-2 Wall Mounted Pneumatic Teat Foam System and Applicator User Manual

ECOLAB PTF-NVS-2 Wall Mounted Pneumatic Teat Foam System and Applicator

READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT

Specifications:

Tubing…….. …12 feet (3.66 meters) coil polyurethane red and blue tubing, 1/4 inch O.D.
Requirements:
Compressed air 40 to 80 PSI (3 to 5 bar) with 3.5 to 8 CFM (99.15 to 226.62 l/min)
Chemical requirements: follow all instructions from chemical manufacturer.

Air Operated Double Diaphragm Pump Options:

P56…………..Flojet polypropylene body with Santoprene diaphragm
P56V………… Flojet polypropylene body with Viton diaphragm
P56K………… Flojet polypropylene body with Kalrez diaphragm

Acceptable Products: Alkaline cleaners, Caustic cleaners, Sanitizers, and Acids.

• D-Limonene and peracetic acid may only be used with Kalrez pump
• Chlorine may only be used with Viton or Kalrez pump DO NOT USE: All hydrocarbons

WARNING

Avoid Personal Injury

1.  Always wear protective clothing, gloves, and eye wear while operating foam unit.
2.  Avoid contact of cleaning agent with skin and eyes. If contact occurs, see MSDS sheet for further first aid measures.
3.  Follow safety instructions of chemical manufacturer (MSDS).
4.  Never point the discharge wand at anyone.

CAUTION

Avoid Equipment Damage

1.  Only use clean and dry air. Air must be filtered and free of moisture or pump life will be diminished. If needed, install air dryer before unit.
2.  Do not use air lubricator before the unit.
3.  Do not exceed a fluid temperature of 110oF (43oC).

Inside View – Control Box Model: PTF-NV (Applicator Sold Seperately)
Model: PTF-NVS-2 includes teat foam system (PTF-NV) and three applicators (FDC-DA-2)

Side View – Item Number: FDC-DA-2 and FDC-2

Parts List

1/8fpt TWO PORT

R25DT| CLEAR TUBING FOR R25 DRAIN
RIVSS-18-4| 1/8 Stainless Rivet/Stainless Mandrel – Length .400 – Grip Range (.188 – .250)
SHW3| 3in LONG COATED WEIGHT
SSC38| WORM GEAR CLAMP, S/S (.25-.63)
STR14| 40 MESH SUCTION LINE STRAINER 1/4 MNPT
WAAD-1| WADDING FOR TEAT GUN – 1in x 1in X 1 3/16in
WMS14| 14 X 1 1/4 HEX W/H SMS SLOTT, S/S
WMS14A| 5/16 X 1 1/2 STRAIGHT PLASTIC ANCHOR

Safety Instructions:

1. Always wear safety goggles and protective gloves while operating foam unit.
2. Avoid contact of product with skin and eyes.
3. If contact occurs, see MSDS sheet for further first aid measures.
4. Never point the discharge wand at anyone.

Installation Instructions:

1. Read all instructions before installing the unit.
2. Remove all parts from box.
3. Select desired area to mount the control box. We recommend that the control box is mounted 8 feet or less from the floor.
4. Mount the control box using 4 of the screws provided. Note: When drilling holes for the plastic anchors provided with the screws, use a 5/16 inch drill bit.
5. Run one 1/4 inch O.D. tube from the liquid discharge and another from the air discharge out to the parlor. When installing more than one drop, it is recommended to have both the liquid (red) and the air (blue) lines looped back to a tee in line below the pump box. Avoid dead ends in either supply line. This will help to equalize the line pressure to all drops.
6. Connect a shut-off valve assembly on the other end of the two tube lines in the parlor. These valves
can be used to shut the system off in case of a gun malfunction.
7. Connect the tubing and foam guns to the shut-off valve, then make sure the valves are in the open position.
8. Attach the hose to the pump as shown in the diagram. Place the screen end of the intake hose into a container of ready to use product and connect the other end to the front (liquid in) connector. (Note: The intake hose should be no longer than 15 feet)
9. Connect a compressed air line into the air inlet fitting.
10. Turn the air inlet valve (BVB14) to open and activate the unit. The air gauge (AG100) should read about 40 PSI.
11. Adjust the needle valve (NV1032) to desired wetness or dryness of foam following the steps below:
a. Close needle valve (NV1032) completely in clockwise direction.
b. Open needle valve (NV1032) in counter-clockwise direction 3 complete turns.
c. Continue to open needle valve in ¼ turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved.

Maintenance:

To keep your unit operating properly, periodically perform the following maintenance procedures:

1. Check the air pump for wear and leaks.
2. Replace filter in regulator as needed.
3. Check the suction tube and screen for debris and clean as needed.

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