SEALEY IR13.V2 Industrial Infrared Diesel Heater Instruction Manual

SEALEY IR13.V2 Industrial Infrared Diesel Heater

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

ELECTRICAL SAFETY

WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products. You may obtain an RCD by contacting your local Sealey stockist. If the product is used in the course of business duties, it must be maintained in a safe condition and routinely PAT (Portable Appliance Test) tested. Electrical safety information, it is important that the following information is read and understood. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure.
Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the correct fuse – see fuse rating in these instructions.

• DO NOT pull or carry the appliance by the power cable.
• DO NOT pull the plug from the socket by the cable.
• DO NOT use worn or damaged cables, plugs or connectors. Ensure that any faulty item is repaired or is replaced immediately by a qualified electrician.

This product is fitted with a BS1363/A 13 Amp 3 pin plug. If the cable or plug is damaged during use, switch off the electricity supply and remove from use. Ensure that repairs are carried out by a qualified electrician. Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If in doubt contact a qualified electrician.

• Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.
• Connect the BROWN live wire to the live terminal ‘L’.
• Connect the BLUE neutral wire to the neutral terminal ‘N’.

Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight. Sealey recommend that repairs are carried out by a qualified electrician. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any appliance plugged into it will be protected. The cable core section is important and should be at least 1.5mm², but to be absolutely sure that the capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend the use of 2.5mm² section cable.

GENERAL SAFETY

WARNING! THIS HEATER IS FOR PROFESSIONAL USE. IT HAS BEEN CAREFULLY DESIGNED FOR MOBILE AND TEMPORARY PROFESSIONAL APPLICATIONS. IT HAS NOT BEEN DESIGNED FOR DOMESTIC USE NOR FOR COMFORT HEATING AND SHOULD NEVER BE USED TO HEAT CLOSED ROOMS WITHOUT ADEQUATE VENTILATION.
DANGER! Risk of carbon monoxide poisoning. Failure to provide proper ventilation could result in serious illness or death.

• Check that the heater is in sound condition and good working order. Take immediate action to repair or replace damaged parts.
• Use recommended parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
• Only use diesel or kerosene to fuel this heater, in accordance with instructions contained in this manual.
• Locate heater on a level and stable surface.

WARNING! Only use heater in well ventilated areas. Ensure continuous ventilation is provided to the heater operating area via windows and doors etc. If people are not required to be present in the heated area, the volume of air to be heated (m³)/heat output kW) ratio must be at least 10:1 and people must be advised not to remain in the heated area for prolonged periods. If people are required to be present in the heated area, the volume of air to be heated (m³)/heat output (kW) ratio must be at least 30:1. Ventilation must be to the outside of the premises in which the heater is to be operated. The total open area (m²) must be at least 0.003 times the total heat output (kW). The volume concentration of oxygen (O² ) in the heated room, must always remain above 17%.

WARNING! DO NOT use the heater near flammable material, liquids, solids, gases or compressed gas cylinders etc.

• DO NOT stand or place any object less than 3m from the heater output and keep the heater a minimum of 2m from any walls or objects.
• DO NOT use the heater in closed rooms, living areas, basements or below ground level.
• DO NOT allow untrained persons to operate the heater and DO NOT operate the heater without the safety guard.
• DO NOT move or handle the heater when hot, without wearing protective gloves. Never move the heater whilst it is operating.
• DO NOT leave the heater unattended for prolonged periods of time when in use. Switch the heater off and unplug from the mains before leaving work area.
• DO NOT fill the fuel tank whilst the heater is running or still hot. DO NOT over-fill the fuel container. Wipe up any spilt fuel immediately.
• DO NOT obstruct the air inlet (rear) and air outlet (front) of the heater and DO NOT use duct work in front or at the rear of the heater.
• DO NOT allow children or animals near the heater when in use, or whilst still hot.

WARNING! RISK OF ELECTRIC SHOCK. DO NOT expose the heater to water spray, rain, dripping water or wind.

• DO NOT operate the heater when you are tired or under the influence of alcohol, drugs or intoxicating medication.
• DO NOT touch the heater outlet or cone when in use, or for a period of time after it’s switched off, as these are VERY hot and will take time to cool down.
• DO NOT switch the heater off by disconnecting it from the mains. ALWAYS set the switch on the burner to the ‘OFF’ position and allow the cooling cycle to finish, before disconnecting from the mains.
• DO NOT use an external fuel tank. Only use the tank that is fitted to the heater, and only fill it when the heater has cooled down.
• Ensure that the heater is correctly turned off
• When not in use for an extended period, store in a safe, dry area, out of reach of children.

Important: This appliance is not intended for persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Children should be supervised to ensure that they DO NOT play with the appliance.

INTRODUCTION

Versatile and compact diesel-fuelled Infrared technology heater has no electric fan, meaning there is no air movement and the heat is spread evenly in all directions, quietly and dust-free. Ideal for use in well-ventilated indoor areas including garages, workshops, warehouses and marquees. Extremely inexpensive to run, using only around 1L of fuel per hour. Clean burn and precisely controlled fuel supply, ensure that no unpleasant odours or carbon monoxide enter the air. Equipped with advanced safety features including overheat protection, auto-misfire, tilt, shock, low fuel shut-off sensors and flame-out fuel cut. Features 24hr timer and temperature control thermostat. Soft-touch control panel with LED display. Fitted with four castor wheels for easy manoeuvrability. Stainless exhaust available – IREX1 (End Pipe), IREX2 (1m Extension), IREX3 (90° Bend).

SPECIFICATION

Model No’s :………………………………………… IR13.V2, IR16.V2
Electrical Plug Type ………………………………………….3-Pin BS
Fuel Tank ………………………………………………………………. 50L
Fuel …………………………………………………………………… Diesel
Output (IR13/IR16)44,500btu/hr (13kW) / 55,000btu/hr (16kW)
Heated Area (IR13/IR16) .11,477ft3 (325m3) /14,125ft3 (400m3 )
Running Time per Filling (Maximum): (IR13/IR16) 52hr / 42hr
Supply ……………………………………………………….. 230V~50Hz
Transport Wheels ……………………………………………………. Yes

NOTE: There should be no combustible objects within 2 metres in front of the heater, within 1.5 metres of the top, and no combustible objects or shielding objects within 0.5 metres to the left, right and rear side.

OPERATION

Connect the unit to the power supply and turn it on.
The LED displays the current ambient temperature.
TEMPERATURE CONTROL
NOTE: Temperature is displayed in degrees centigrade. To change to Fahrenheit hold both UP and DOWN arrows for 5 seconds.

• Switch the unit on (fig.1.5) . The heater will start up using the last entered values of temperature and time. The unit can be
  switched off by pressing the ON/OFF button again (fig.1.5)

• To set the required temperature, use the UP and DOWN arrows (fig.1.7). The temperature setting range is from 0o to 40o C.

NOTE: If the set temperature is 2C higher than current ambient temperature the unit will start working. If set temperature is 1o C below current ambient temperature, the unit will stop working.

CYCLE TIME CONTROL

• Switch the unit on (fig.1.5) The heater will start up using the last entered values of temperature and time. The unit can be
  switched off by pressing the ON/OFF button again (fig.1.5)

• Press Temp/Time selector (fig.1.6 ) and wait a few seconds until Cycle Timer ON indicator (fig.1.3 ) is illuminated.

• To set ON cycle time period, use the UP and DOWN arrows (fig.1.7). Once set to the required value, stop pressing buttons and after 3 seconds the displayed value will be set.

• The cycle time ON value can be set from 5 minutes up to 55 minutes.

NOTE: If the inputted value exceeds 55 minutes, the unit will operate in continuous mode and displays

TIMER

• To run for a set time, select the TIMER function (fig.1.9 ) and use the UP and DOWN arrows (fig.1.7) to set time. The Timer ON indicator (fig.1.10 ) will illuminate.
• Long press the timer button (fig.1.8 ) for 3 seconds to turn off the timer

CHILD LOCK

• Press the child lock button (fig.1.7 ) for 3 seconds to turn on or turn off the child lock function.

NOTE: There should be no combustible objects within 2 metres in front of the heater, within 1.5 metres of the top, and no combustible objects or shielding objects within 0.5 metres to the left, right and rear side.

MAINTENANCE

WARNING! Unplug unit from mains power supply ensure heater is cold before opening or servicing heater.
WARNING! DO NOT tamper with the unit, have an experienced service engineer make any necessary adjustment or repairs.

LONG TERM STORAGE

• Unscrew the fuel cap.
• Using an approved siphon, remove the diesel.
• Using a small amount of diesel, rinse and swirl the fuel inside the fuel tank.
• Empty the tank completely.

NOTE: never mix water with fuel, it will cause rust inside the tank

IMPORTANT: Never store leftover fuel between seasons, using old fuel can damage heater.

• Store Heater in a dry, well ventilated area. Be sure that the storage area is free of dust and corrosive vapours. Repack the heater in the original packaging and keep user’s manual in an easily accessible place.

FUEL / FUEL TANK

• Flush tank every 200 hours of operation or as needed. DO NOT flush with water, use fresh paraffin (to flush NOT to fuel) only.

NOZZLES

• Nozzles should be cleaned or replaced at least once per heating season. Contaminated fuel could make this necessary immediately.
• To clean dirt from nozzle, blow compressed air through nozzle front. it may be necessary to soak nozzle in clean paraffin or diesel to help loosen any particles.

FLAME SENSOR (fig.2)

The photocell should be cleaned at least once per heating season or more depending on conditions, use a cotton swab and water or alcohol to clean the lens of the photocell. Ensure the sensor is fully engaged when replacing it (fig.2)

FILTERS

The fuel filter and oil filter should be cleaned at least twice per heating season by rinsing it in clean paraffin or diesel. Contaminated or old fuel could make cleaning necessary immediately.

TROUBLESHOOTING

Er05 and

Misfire light

| Air in fuel line| Restart
No fuel| Check fuel levels
Filter clogged| Clean / change filter
Motor failure| Return to Supplier for Service
Ignitor failing
Pump failure
Er06| Temperature overheating| Check unit is not covered
Er09| Oil level sensor fault| Retighten connections
Overheating| Set temperature is  below ambient| Adjust temperature setting

Although our heaters operate with diesel fuel, when the temperatures are below 0°C, diesel additives are required to maintain the diesel’s viscosity. Typically diesel can cloud in freezing conditions and will start to gel. You will need additives for your fuel in these conditions. Kerosene does not start to gel until the ambient temperature is around (-40°C).

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 36 months from purchase date, proof of which is required for any claim.

Information requirements for gaseous/liquid fuel local space heaters

Model identifier(s):  IR16.V2

Indirect heating functionality:      Yes| No| **|  |  |  |
Direct heat output:      16           (kW)| Indirect heat output:| N/A| (kW)|
Fuel**| Space heating emissions

NOx nitrogen oxides

Select fuel type:| Gaseous| Liquid| Specify: Diesel| 122.30| [mg/kWhinput] (GCV)
Item| Symbol| Value| Unit| Item| Symbol| Value| Unit
Heat output| Useful efficiency (NCV)
Nominal heat output| P nom| 16| kW| Useful efficiency at nominal heat output| ῃ th,nom| 91.7| %
Minimum heat output (indicative)| P min| N/A| kW| Useful efficiency at minimum heat output (indicative)| ῃ th,min| N/A| %
Auxiliary electricity consumption| Type of heat output/room temperature control (select one)
At nominal heat output| el max| 0.08| kW| Single stage heat output, no room temperature control| Yes           No
At minimum heat output| el min| 0| kW| Two or more manual stages, no room temperature control| Yes           No
In standby mode| el SB| 0.0016| kW| With mechanical thermostat room temperature control| Yes           No

* Enter figure or NA

| With electronic room temperature control| Yes           No
With electronic room temperature control plus day timer| Yes   No
With electronic room temperature control plus week timer| Yes           No
Other control options (multiple selections possible)
Room temperature control, with presence detection| Yes           No
Room temperature control, with open window detection| Yes           No
With distance control option| Yes           No
With adaptive start control| Yes           No
Permanent pilot flame power requirement| With working time limitation| Yes           No
Pilot flame power required (if applicable)*| P pilot| 0| kW| With black bulb sensor| Yes           No
The seasonal space heating energy efficiency ƞ s
Item| Symbol| Value| Unit
The seasonal space heating Energy efficiency in active mode| ƞs,on| 100| %
The seasonal space heating energy efficiency ƞs| ƞs| 91.7| %
Energy efficiency classes| A
Contact details: Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk, IP32 7AR. www.sealey.co.uk
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