KNIGHT 0901180 Control Guard Accs Instruction Manual Product Information
- June 1, 2024
- KNIGHT
Table of Contents
0901180 Control Guard Accs
“`html
Product Information
Specifications
-
Cabinet Materials: Case / Cover: ABS UL94 V-0,
Pump Faceplate: Lexan 9945A UL94 v-0 -
Case Ratings Dimensions: IP-65 (Protected from
total dust ingress, and low pressure water jets from any
direction) -
Standard Power Supply: Input: 100 – 120 VAC
50/60 Hz (3.0 A), Output: 24 VDC (6.5 A) -
High Current Power Supply: Input: 200 – 240
VAC 50/60 Hz (2.0 A), Output: 24 VDC (8.8 A) -
Unit Weight: Not specified
-
Pump Flow Rates: Not specified
-
Pump Duty Cycle: Not specified
-
Maximum Pump Run Time: Not specified
-
Maximum Pump Lift / Suction: Not
specified -
Maximum Pump Head Pressure: Not specified
-
Certifications: Not specified
Product Usage Instructions
Safety Precautions
1. Wear protective clothing and eye protection whenever
operating this system.
2. Wear protective clothing and eye wear when dispensing
chemicals. Observe safe handling instructions (MSDS) provided on
chemical container or as supplied by chemical manufacturer.
3. To avoid severe or fatal shock, physical injury, always
disconnect main power when servicing the unit.
4. When installing any equipment, ensure that all national and
local safety, electrical, and plumbing codes are met.
5. Do not submerge or place in direct path of
spray/moisture.
6. Only approved, factory authorized technicians to service the
unit.
Frequently Asked Questions (FAQ)
Q: What should I do if the unit is submerged in water?
A: If the unit is submerged in water, immediately disconnect the
main power and contact an approved technician for servicing.
Q: How often should I check the pump flow rates?
A: It is recommended to regularly check the pump flow rates as
per the manufacturer’s guidelines to ensure optimal performance of
the unit.
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INSTRUCTION MANUAL
MANUAL # 0901180 DATE: 2024-0320
VERSION: C2
Control Guard ACCS
Control Guard ACCS Instructions
TABLE OF CONTENTS
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9-1-111 Sensor Settings Menu ……………………………………………………………………………..12-13
Sensor Settings Menu ……………………………………………………………………….. 12-13
Pump Settings Menu ………………………………………………………………………………14-22
Pump Settings Menu …………………………………………………………………………. 14-22
Error Screens …………………………………………………………………………………………………. 23
Error Screens ……………………………………………………………………………………….. 23
System Dimensions ………………………………………………………………………………………. 24
PC Application Programming………………………………………………………………. 24-33
Wiring Diagrams ……………………………………………………………………………………….25-32
System Dimensions ……………………………………………………………………………….. 34
Exploded View Drawings…………………………………………………………………………33-39
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Warranty Information ……………………………………………………………………………… 52
Knight Locations ……………………………………………………………………………………. 52
CAUTION: Wear protective clothing and eyewear when dispensing chemicals or
other materials. Observe safety handling instructions (MSDS) of chemical mfrs.
CAUTION: To avoid severe or fatal shock, always disconnect main power when
servicing the unit.
CAUTION: When installing any equipment, ensure that all national and local
safety, electrical, and plumbing codes are met.
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Control Guard ACCS Instructions
SAFETY PRECAUTIONS
Wear protective clothing and eye protection whenever operating this system.
Wear protective clothing and eye wear when dispensing chemicals. Observe safe
handling instructions (MSDS)
provided on chemical container or as supplied by chemical manufacturer. To
avoid severe or fatal shock, physical injury, always disconnect main power
when servicing the unit. When installing any equipment, ensure that all
national and local safety, electrical and plumbing codes are met. Do not
submerge or place in direct path of spray/moisture. Only approved, factory
authorized technicians to service unit.
SPECIFICATIONS
Cabinet Materials
Case Ratings Dimensions
Standard Power Supply
High Current Power Supply
Unit Weight Pump Flow Rates (note 1) Pump Duty Cycle (note 2) Maximum Pump Run
Time (note 2) Maximum Pump Lift / Suction Maximum Pump Head Pressure
Certifications
Case / Cover: ABS UL94 V-0 Pump Faceplate: Lexan 9945A UL94 v-0
IP-65 (Protected from total dust ingress, and low pressure water jets from any
direction)
W 18″ x H 10.5″ x D 8″ (46 cm x 27 cm x 20 cm)
Input: 100 – 120 VAC 50/60 Hz (3.0 A) Input: 200 – 240 VAC 50/60 Hz (2.0 A)
Output: 24 VDC (6.5 A)
Input: 100 – 120 VAC 50/60 Hz (4.5 A) Input: 200 – 240 VAC 50/60 Hz (2.5 A)
Output: 24 VDC (8.8 A)
30 lbs (13.6 kg)
3.38 – 38.9 oz/min (100 – 1150 ml/min) 50% (based on 10 min operating window)
5 Minutes 10 Feet (3 Meters) 30 PSI (2 Bar)
CAN/CSA-C22.2 No. 61010-1-12 UL Std No. 61010-1 (3rd Edition) EN 61010-1: 2010
(3rd edition)
Specification Notes
(1) The pump flow rates shown in the specification table were established
using water at ambient temperatures with zero discharge pressure. Pump
settings from 20% to 100%.
(2) The duty cycle and maximum pump run time specified above can be exceeded,
however in doing so the life of the squeeze tube, roller block and motor may
be reduced.
Peristaltic Pump Accuracy
+/- 5% when not calibrated at use volume on up to 128oz +/- 2% when calibrated
at use volume on up to 128oz
Equipment Ratings
Pollution degree, 2 Installation category, II Altitude, 2000 meters (max) Humidity, 95% Rh (max) Electrical supply input 100 – 240 VAC 50/60 Hz(see specifications above) Mains supply voltage fluctuations up to ± 10% System is for indoor use only Maximum Ambient Temperature: 40 °C
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Control Guard ACCS Instructions
INDICATION FOR USE
The Control Guard ACCS (Advanced Chemical Concentration System) is designed
with ease of setup and use in mind. By utilizing flow meter technology, the
ACCS measures high concentrations of caustic, acid, rinse water or other
liquids with an extremely high degree of accuracy (+/- 2%) thereby ensuring
precise chemical feed control. The Control Guard offers multiple 4-20 mA
analog inputs which provide the flexibility of being utilized by any “Off the
Shelf” probe whether it is pH, ORP, conductivity or other analytical
measurements from a variety of popular manufacturers (Rosemount, Sensorex,
etc.). These features can be maximized by employing the Control Guard’s
distinctive data logging and reporting capabilities.
The Control Guard ACCS has the ability to operate up to 3 pumps of various
designs including: Peristaltic, Air Operated Diaphragm (AOD) and Electric
Diaphragm Pumps (EDP). These can be employed in any of 4 modes of operation
(signal, relay, repeat cycle and probe – see full details below) either in
conjunction or independently of one another. This allows for more complete and
accurate control of your CIP process.
The improved user interface employs an enhanced 64X128 RGB backlit display
that is combined with our easy to program 4 button control keypad which makes
programming extremely user friendly and reduces the amount of set up time
while providing critical process information with just a quick glance. With
data management and subsequent reports playing a crucial role in today’s
process environment the Control Guard ACCS enables Sanitation Managers to
clearly address process parameters and status conditions with accurate reports
as required by current regulatory requirements.
Modes of Operation
Signal Mode – This mode of operation will run the pump to deliver a specific
chemical dosage when triggered by an activation signal. The pump can be
delayed, if required, for applications where the chemical delivery needs to
happen at a later time from when the trigger signal is received. Lastly, the
pump can be locked out for a specific time frame after delivery to prevent
accidental repeat dosages.
Relay Mode – This mode of operation will run the pump for as long as a trigger
signal is applied. Use of this mode is intended for applications where the
duration of the trigger signal is controlled by another source and the Control
Guard is utilized as a slave pump. The chemical dosage is tracked by how long
the pump has run for a specific time. The pump can stop briefly during the
time that the dosage is being tracked. After the specified time has elapsed,
the dosage is then logged into memory for reporting purposes.
Repeat Cycle Mode – This mode of operation has two separate chemical dosages
referred to as initial charge and recharge. When the trigger signal is first
applied, the initial charge is activated. The system then counts down a
recharge time after which the recharge volume will be dispensed. The recharge
time and recharge volume continue to repeat activations until the trigger
signal turns off.
Probe Mode – This mode of operation utilizes a probe (inductive or analog
input) to sense and maintain the chemical concentration based on a programmed
value. When the probe detects that the concentration has fallen below the
programmed setpoint, the pump will turn on to regain the setpoint. While the
pump is running, the alarm delay is monitoring the time that it takes to get
the solution back to the setpoint. If the setpoint cannot be reached within
the alarm delay period, the alarm will sound to notify there is a problem. The
feed limit setting controls whether the pump should continue to run, or stop,
when the alarm is active. The pulse percent and pulse rate settings control
how the pump will “pulse feed” when close to the setpoint value.
PRE-INSTALLATION SITE SURVEY
(1) Check all applicable plumbing and electrical codes before installation.
This will help to ensure that the system is installed in safe and suitable
manner.
(2) Get a wiring schematic of the equipment that the Control Guard will
connect to.
(3) Check to make sure that all functions of the equipment are operating
properly. This may include; PLCs, timers, water solenoids, water level switch,
and pump motor.
(4) Check the proposed location for a 115, or 230 VAC power source (based on
the model you will be using).
(5) Check voltage of all signals that will be used. Measure voltage between
the signal and signal common with a voltmeter. Do not check signal voltage
between signal and earth ground.
(6) Check mounting location for chemical injection fittings. Verify the port
size with fittings you have for installation.
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Control Guard ACCS Instructions
PRE-INSTALLATION CHECKLIST
Before beginning the installation, make sure you have the tools and materials
listed below:
Flat and Phillips screwdrivers Drill and drill bits Wire cutters, wire strippers, and pliers Voltmeter (or multi-meter) Level
Suitable wire for power / signals (check local codes) Dry wall inserts and mounting screws Electrical tape and wire nuts Braided vinyl hose Chemical test kit
INSTALLATION
(1) Position level on wall at the desired mounting location.
(2) Draw line across top of level approximately 20″ long.
(3) Check that line is visible.
(4) Mark position of first hole for mounting screw.
(5) Use a tape measure and mark second hole at 17″.
(6) Drill 3/16″ holes in the two marked positions.
(7) Tap wall anchors into both holes.
(8) Insert screws into anchors leaving 1/4″ space.
(9) Hang unit on screws through the upper two keyholes.
(10) Mark position of lower two keyholes.
(11) Remove unit and drill holes for lower two positions.
(12) Insert anchors / screws as done in steps 7 and 8.
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Control Guard ACCS Instructions INSTALLATION
(13) Hang unit and tighten all four mounting screws.
(14) Loosen two cover screws.
(15) Pull gently on cover latch (right side) to open unit.
(16) Note the location of main power terminal block.
(17) Feed main power wires through conduit fitting.
(18) See main power connection details below.
Main Power Connection
Connect 115 VAC or 240 VAC power source to main power connection in pump
cabinet. Use suitable conduit for electrical wiring (per applicable wiring
codes). A suitable ground conductor should be connected to the ground terminal
in accordance with local electrical codes. The user/installer should provide a
disconnect switch or circuit breaker close to the equipment and should be
marked that it is for this equipment.
Note: Make sure that all conduit connections are water tight.
Inductive Probe Installation (optional)
NOTE: Use only a 200 mS inductive probe (Knight P/N 6536034) with this unit.
Control will not operate properly above 200 mS.
(1) The probe should be mounted in the washer tank with the hole oriented
vertically. Start by feeding the wire end through the mounting hole from the
inside of the tank. Use a rubber washer on the threaded mounting stud. Secure
with the mounting nut on the outside of the tank.
(2) After the plastic probe body has been firmly secured to the mounting hole
with a rubber washer and nut, feed the wire lead through a strain relief on
the bottom of the Control Guard unit.
(3) With the wire lead routed through the strain relief, attach the four wires
to the circuit board per the wiring diagram. The wire colors must match the
colors shown on the terminal strip.
Peristaltic Pump Connections
(1) Cut a suitable length of 3/8″ ID braided tubing and connect between the
discharge (right) side of the pump’s squeeze tube and the injection point. Use
3/8″ ID barb fittings (supplied) and hose clamps to secure safely.
(2) Cut a suitable length of 3/8″ ID braided tubing and connect between the
suction (left) side of the pump’s squeeze tube and the chemical pickup tube.
Use of barb fittings and hose clamps is recommended.
(3) Insert pickup tube into chemical container.
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Control Guard ACCS Instructions
PRIMING PUMPS
Use the and keys to highlight the pump you want to prime. Press the ENTER key.
PRIME PUMPS
CONFIGURATION DIAGNOSTICS
__ | | | ENTER
Use the keys directly below the START to turn the pump on and begin priming. When fully primed use the key directly below the STOP to turn the pump off. Repeat as necessary for other pumps.
PRIME
PUMP 1
START
EXIT
PRIME
PUMP 1
PUMP 2 PUMP 3
__ | | | ENTER
PRIMING
RUN=3
FM=0
0
PUMP 1
STOP
LANGUAGE SELECTION
To change the main home screen and first menu language from English to Spanish
press the key directly below “IDIOMA”
11:42:12
PUMP 1
10/13/2015
__ | IDIOMA | MENU |
The first menu screen will also appear in Spanish for priming pumps. Use the and keys to highlight the pump you want to prime. Press the ENTER key.
PURGAR BOMBAS
CONFIGURACION
DIAGNOSTICS
__ | | SALIR | ENTRAR
PURGAR
PUMP 1
PUMP 2 PUMP 3
__ | | SALIR | ENTRAR
Use the keys directly below the START to turn the pump on and begin priming. When fully primed use the key directly below the STOP to turn the pump off. Repeat as necessary for other pumps.
PURGAR
PUMP 1
INICIAR
SALIR
PURGANDO
RUN=3
FM=0
0
PUMP 1
PARAR
To change back to English press the key directly below “LANG”.
11:42:12
PUMP 1
10/13/2015
__ | LANG | MENU |
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Control Guard ACCS Instructions
SYSTEM PROGRAMMING
The system operates using a 4 button key design. The key functions are
controlled via the firmware and are specific to each screen. The main 4 keys
are MENU, UP, DOWN and ENTER. The ENTER key is used to move the cursor and
select within the menu functions. The UP and DOWN arrows are used to change a
value. Changed values will be saved upon exiting the current menu function.
The screen has 4 colors to easily identify the system status.
BLUE – Run Mode PURPLE – Programming Mode GREEN – Performing a Function RED –
Error Display
Accessing the Programming Menus
When power is first applied you will see the screen showing the CONTROL GUARD
name along with USB and firmware versions. You will then see the main run
screen which shows the status of any pump action.
Press the MENU button to access the settings menu. Press the key to highlight
CONFIGURATION. Press the ENTER key.
CONTROL GUARD
USB VERSION 1.0 FIRMWARE VERSION 1.0
11:42:12
PUMP 1
10/13/2015
__ | IDIOMA | MENU |
Password Protection
A private password protects the system settings and allows only authorized
personnel to make programming changes.
To enter a private password, press ENTER key to move the cursor, then UP or
DOWN to change the value. Once you press ENTER after the last digit it will
take you to the next screen. The default code is: 0000.
If the wrong password is entered it will take you back to the main run screen.
If you have forgotten your password, you can call Knight and give them the 4
digit bypass code and they can give you a one-time password.
PRIME PUMPS
CONFIGURATION
DIAGNOSTICS
__ | | EXIT | ENTER
MAIN:V1.00 I/O:V1.00 ENTER PASSWORD ———————————-
0000
3988
__ | | EXIT | ENTER
4 digit bypass code
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Control Guard ACCS Instructions
SYSTEM SETTINGS MENU
Use the and key to highlight SYSTEM SETTINGS, then press ENTER.
SYSTEM SETTINGS
SENSOR SETTINGS
PUMP SETTINGS
__ | | EXIT | ENTER
USB Functions
Use the USB FUNCTIONS to save reports, download a setup file created on the PC
application to the machine, upload a setup file created on the machine to save
in the PC application, or to clear report data.
USB FUNCTIONS
SYSTEM ID = 00 DATE & TIME PASSWORD UNITS = U.S. OZS LOAD DEFAULTS
Saving Reports
__ | | EXIT | ENTER
With SAVE REPORT TO USB highlighted press the enter key. You can then choose your start and end dates followed by pressing ENTER. The screen will change to light green while the report is being saved.
MM/DD/YYYY
START 09/01/2015
END 09/30/2015
_____ | ||
SAVE REPORT TO USB
LOAD SETUP FROM USB SAVE SETUP TO USB CLEAR REPORT DATA
_____ | | EXIT | ENTER
SAVING REPORT
Loading Setup
With LOAD SETUP FROM USB highlighted press the enter key. The screen will
change to light green and ask if you are sure you want to load the setup file
from the USB. Press the YES key to load the setup file. Press the NO key to
cancel.
NOTE: The system will search the USB drive for the setup file with the
matching SYSTEM ID. If the SYSTEM ID does not match you will get an error
screen. See error screen messages on the following page for details.
SAVE REPORT TO USB
LOAD SETUP FROM USB
SAVE SETUP TO USB CLEAR REPORT DATA
_____ | | EXIT | ENTER
If you pressed the YES key you will see the following screens during the download. Once completed the system will return to the main menu screen (purple).
LOAD SETUP FROM USB ARE YOU SURE? YES NO
READING SETUP
SAVING SETUP
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Control Guard ACCS Instructions
Saving Setup
With SAVE SETUP TO USB highlighted press the enter key. The screen will change
to light green and ask if you are sure you want to save the setup file to the
USB. Press the YES key to save the setup file. Press the NO key to cancel.
If you pressed the YES key you will see the following screen during the
download. Once completed the system will return to the main menu screen
(purple).
SAVE REPORT TO USB LOAD SETUP FROM USB
SAVE SETUP TO USB
CLEAR REPORT DATA
_____ | | EXIT | ENTER
SAVE SETUP TO USB ARE YOU SURE?
YES NO
SAVING SETUP
Clear Report Data
With CLEAR REPORT DATA highlighted press the enter key. The screen will change
to light green and ask if you are sure you want to clear data. Press the YES
key to clear. Press the NO key to cancel.
SAVE REPORT TO USB LOAD SETUP FROM USB SAVE SETUP TO USB
CLEAR REPORT DATA
If you pressed the YES key you will see the following screen while clearing. Once completed the system will return to the main menu screen (purple).
_____ | | EXIT | ENTER
CLEAR REPORT DATA ARE YOU SURE?
YES NO
CLEARING REPORT DATA
USB Errors
If no USB device is installed during the loading or saving of a setup file you
will get a “ERROR READING FILE” screen when loading or an “ERROR WRITING FILE”
screen in red. Press any key to get back to the main menu. Check to make sure
you installed a USB device.
ERROR READING FILE
ERROR WRITING FILE
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Control Guard ACCS Instructions
System ID
Use the ENTER key to move the cursor () to the setting you want to change. Use
the and keys to make changes. Once you get to the last setting press
the ENTER key to save and exit to the main menu. Use the MENU key to exit
without saving. See page 25 for details on System ID.
USB FUNCTIONS
SYSTEM ID = 00
DATE & TIME PASSWORD UNITS = U.S. OZS LOAD DEFAULTS
__ | | EXIT | ENTER
SYSTEM ID = 00
_____ | ||
Date & Time
Use the ENTER key to move the cursor () to the setting you want to change. Use
the and keys to make changes. Once you get to the last setting press the ENTER
key to save and exit to the main menu. Use the MENU key to exit without
saving.
USB FUNCTIONS SYSTEM ID = 00
DATE & TIME
PASSWORD UNITS = U.S. OZS LOAD DEFAULTS
__ | | EXIT | ENTER
MM/DD/YYYY
10/15/2015 THURSDAY
11:15:09
_____ | ||
Password
To change the private password, press ENTER key to move the cursor, then UP or
DOWN to change the value. Once you press ENTER after the last digit it will
take you to the next screen. The default code is: 0000. Use the MENU key to
exit without saving.
USB FUNCTIONS SYSTEM ID = 00 DATE & TIME
PASSWORD
UNITS = U.S. OZS LOAD DEFAULTS
__ | | EXIT | ENTER
PASSWORD ———————————-
0000
____ | ||
Units
To select the units of measure use the keys directly below the “METRIC” or
“U.S. OZS”. Once selected you will return to the settings screen.
USB FUNCTIONS SYSTEM ID = 00 DATE & TIME PASSWORD
UNITS = U.S. OZS
LOAD DEFAULTS
__ | | EXIT | ENTER
UNIT OF MEASURE
METRIC U.S. OZS
Load Defaults
To load default settings use the keys directly below the “YES” and “NO”. Once
selected the system will restore all settings to their default values.
USB FUNCTIONS SYSTEM ID = 00 DATE & TIME PASSWORD UNITS = U.S. OZS
LOAD DEFAULTS
__ | | EXIT | ENTER
LOAD DEFAULTS YES NO
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Control Guard ACCS Instructions
SENSOR SETTINGS MENU
Highlight SENSOR SETTINGS, then press ENTER. Use and to highlight the probe
you wish to change, then press ENTER.
Choose the MORE SETTINGS option to skip the probe settings and go directly to
analog inputs.
SYSTEM SETTINGS
SENSOR SETTINGS
PUMP SETTINGS
__ | | EXIT | ENTER
SENSOR SETTINGS
PROBE 1
PROBE 2 PROBE 3 MORE SETTINGS
__ | | | ENTER
Probe Name
This setting allows you to change the name of each probe independently. You
have a maximum of 12 characters. Use and to change the letters of the probe
name, then press ENTER.
PROBE 1 SETTINGS
PROBE 1
__ | | | ENTER
PROBE 1
NAME=PROBE 1
__ | | | ENTER
Analog Inputs
Use and to highlight the analog input you wish to change, then press ENTER.
SENSOR SETTINGS
ANALOG 1
ANALOG 2 ANALOG 3
__ | | | ENTER
Analog Name
This setting allows you to change the name of each analog input independently.
You have a maximum of 12 characters. Use and to change the letters of the
input, then press ENTER.
ANALOG 1 SETTINGS
ANALOG 1
ENG. UNITS: 4MA=0000.000
20MA=0000..000
__ | | | ENTER
ANALOG 1
NAME=ANALOG 1
__ | | | ENTER
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Control Guard ACCS Instructions
Engineering Units
If using an analog sensor, you can specify what units that the device measures
(pH for example). Use and to change the letters of the engineering units, then
press ENTER.
ANALOG 1 SETTINGS ANALOG 1
ENG. UNITS:
4MA=0000.000
20MA=0000..000
__ | | | ENTER
4mA
To change the 4mA setting use the and keys to move the cursor () to the number
you want to change. Use the key to change the number. Once you have reached
the last number press the key one more time to save and exit back to the
settings menu. Use the EXIT key to exit without saving.
ANALOG 1 SETTINGS ANALOG 1 ENG. UNITS:
4 MA=0000.000
20 MA=0000..000
__ | | | ENTER
20mA
To change the 20 mA setting use the and keys to move the cursor () to the
number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
ANALOG 1 SETTINGS ANALOG 1 ENG. UNITS: 4 MA=0000.000
20 MA=0000..000
__ | | | ENTER
ENG. UNITS:
__ | | | ENTER
ANALOG 1 SETTINGS
4MA=0000.000
__ | | | ENTER
ANALOG 1 SETTINGS
20MA=0000.000
__ | | | ENTER
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Control Guard ACCS Instructions
PUMP SETTINGS MENU
Use the and key to highlight PUMP SETTINGS, then press ENTER.
SYSTEM SETTINGS SENSOR SETTINGS
PUMP SETTINGS
Prime Pumps
Use the and keys to highlight the pump you want to prime. Press the ENTER key.
__ | | EXIT | ENTER
PRIME PUMPS
CALIBRATE PUMPS PUMP 1 PUMP 2 PUMP 3
__ | | | ENTER
Use the keys directly below the START to turn the pump on and begin priming. When fully primed use the key directly below the STOP to turn the pump off. Repeat as necessary for other pumps.
PRIME
PUMP 1
START
EXIT
PRIME
PUMP 1
PUMP 2 PUMP 3
__ | | | ENTER
PRIMING
RUN=3
FM=0
0
PUMP 1
STOP
Calibrate Pumps
To calibrate the pumps use the keys directly below the pump you wish to
calibrate to select.
Press the key directly below “START” to turn the pump on. Allow to run for at
least 10 seconds while capturing output in measurement vessel. Press the key
directly below “STOP” to turn the pump off. Once complete it will advance to
the next screen.
PRIME PUMPS
CALIBRATE PUMPS
PUMP 1 PUMP 2 PUMP 3
__ | | | ENTER
NOTE: you have a maximum pump calibration ON time of 2 minutes.
00000 MLU
00000MLP
CALIBRATE
PUMP 1
START
EXIT
CALIBRATE
PUMP 1
PUMP 2 PUMP 3
__ | | | ENTER
00000 MLU
00000MLP
CALIBRATING
RUN=3
FM=0
0
PUMP 1
STOP
To enter the volume dispensed use the ENTER key to move the cursor () to the number you want to change. Use the and keys to change the number. Once you have reached the last number press the ENTER key one more time to save and exit back to the settings menu. Use the MENU key to exit without saving. Repeat for other pumps.
PUMP 1
VOLUME=000.0
__ | | | ENTER
PUMP 1
060.0 OZS/MIN 00527 MLU 00000 MLP
__ | MENU | ENTER
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
Pump Settings
Use the and highlight the pump you wish to change, then press ENTER.
PRIME PUMPS CALIBRATE PUMPS
PUMP 1
PUMP 2 PUMP 3
__ | | | ENTER
Pump Name
To change pump names use the ENTER key to move the cursor () to the letter you
want to change. Use the and keys to change the letter. Once you have reached
the last letter press the ENTER key one more time to save and exit back to the
settings menu. Use the MENU key to exit without saving.
NOTE: You have a maximum of 12 characters for each chemical name.
Pump Mode
None is the default value and must be changed to one of the four available
modes for the pump to operate.
Relay Signal Repeat Cycle Probe
PUMP 1 SETTINGS
NAME=PUMP 1
MODE=NONE
__ | | | ENTER
PUMP 1 SETTINGS NAME=PUMP 1
MODE=NONE
__ | | | ENTER
Relay Mode
Use the and key to highlight RELAY, then press ENTER.
PUMP 1 SETTINGS NAME=PUMP 1
MODE=RELAY
SIGNAL=0 METERING=TIME MORE SETTINGS
__ | | | ENTER
PUMP 1
NAME=PUMP 1
__ | | | ENTER
PUMP 1
MODE=NONE
__ | | | ENTER
Signal
This setting tells the system which of the available signal inputs will be
used to activate the pump.
Metering
This setting is used to select between time or flow meter based metering of
the chemicals. When time is selected, the system will run the pumps based on
the flow rate calibrated for a specific amount of time. When flow meter is
selected, the pump delivery will be monitored by the flow meter to ensure that
the correct amount of chemical is dispensed.
PUMP 1 SETTINGS NAME=PUMP 1 MODE=RELAY
SIGNAL=0
METERING=TIME MORE SETTINGS
__ | | | ENTER
PUMP 1 SETTINGS NAME=PUMP 1 MODE=RELAY SIGNAL=0
METERING=TIME
MORE SETTINGS
__ | | | ENTER
PUMP 1
SIGNAL=0
__ | | | ENTER
PUMP 1
METERING=TIME
__ | | | ENTER
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
DC Speed
This setting allows you to control the speed of the pump to match the
requirements of the application.
NOTE: This is only for the cover mounted peristaltic pumps.
PUMP 1 SETTINGS
DC SPEED=100%
TIMEOUT=000 SECS SENSOR=NONE
__ | | | ENTER
Timeout
To change the timeout setting use the and keys to move the cursor () to the
number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100%
TIMEOUT=000 SECS
SENSOR=NONE
__ | | | ENTER
PUMP 1
DC SPEED=100%
__ | | | ENTER
PUMP 1
TIMEOUT=000 SECS
__ | | | ENTER
Sensor
This setting tells the system which of the available sensor inputs will be
used with the pump.
PUMP 1 SETTINGS DC SPEED=100% TIMEOUT=000 SECS
SENSOR=NONE
__ | | | ENTER
PUMP 1
SENSOR=NONE
__ | | | ENTER
Signal Mode
This mode of operation runs the pump to deliver a single dosage of chemical
when triggered by an input signal.
PUMP 1 SETTINGS NAME=PUMP 1
MODE=SIGNAL
SIGNAL=0 METERING=TIME MORE SETTINGS
__ | | | ENTER
Signal
This setting tells the system which of the available signal inputs will be
used to activate the pump.
PUMP 1 SETTINGS NAME=PUMP 1 MODE=SIGNAL
SIGNAL=0
METERING=TIME MORE SETTINGS
__ | | | ENTER
PUMP 1
SIGNAL=0
__ | | | ENTER
Metering
This setting is used to select between time or flow meter based metering of
the chemicals. When time is selected, the system will run the pumps based on
the flow rate calibrated for a specific amount of time. When flow meter is
selected, the pump delivery will be monitored by the flow meter to ensure that
the correct amount of chemical is dispensed.
PUMP 1 SETTINGS NAME=PUMP 1 MODE=SIGNAL SIGNAL=0
METERING=TIME
MORE SETTINGS
__ | | | ENTER
PUMP 1
METERING=TIME
__ | | | ENTER
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
DC Speed
This setting allows you to control the speed of the pump to match the
requirements of the application.
PUMP 1 SETTINGS
DC SPEED=100%
VOLUME=0000.0 OZS DELAY=00 SECS LOCKOUT=00 MINS MORE SETTINGS
__ | | | ENTER
Volume
To change the volume setting use the and keys to move the cursor () to the
number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100%
VOLUME=0000.0 OZS
DELAY=00 SECS LOCKOUT=00 MINS MORE SETTINGS
__ | | | ENTER
Delay
To change the delay setting use the and keys to move the cursor () to the
number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100% VOLUME=0000.0 OZS
DELAY=00 SECS
LOCKOUT=00 MINS MORE SETTINGS
__ | | | ENTER
Lockout
To change the lockout setting use the and keys to move the cursor () to the
number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100% VOLUME=0000.0 OZS DELAY=00 SECS
LOCKOUT=00 MINS
MORE SETTINGS
__ | | | ENTER
Sensor
This setting tells the system which of the available sensor inputs will be
used with the pump.
PUMP 1 SETTINGS
SENSOR=NONE
__ | | | ENTER
PUMP 1
DC SPEED=100%
__ | | | ENTER
PUMP 1
VOLUME=0000.0 OZS
__ | | | ENTER
PUMP 1
DELAY=00 SECS
__ | | | ENTER
PUMP 1
LOCKOUT=00 MINS
__ | | | ENTER
PUMP 1
SENSOR=NONE
__ | | | ENTER
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Repeat Cycle Mode
Use the and key to highlight REPEAT CYCLE, then press ENTER.
PUMP 1 SETTINGS NAME=PUMP 1
MODE=REPEAT CYCLE
SIGNAL=0 METERING=TIME MORE SETTINGS
__ | | | ENTER
Signal
This setting tells the system which of the available signal inputs will be
used to activate the pump.
Metering
This setting is used to select between time or flow meter based metering of
the chemicals. When time is selected, the system will run the pumps based on
the flow rate calibrated for a specific amount of time. When flow meter is
selected, the pump delivery will be monitored by the flow meter to ensure that
the correct amount of chemical is dispensed.
PUMP 1 SETTINGS NAME=PUMP 1 MODE=REPEAT CYCLE
SIGNAL=0
METERING=TIME MORE SETTINGS
__ | | | ENTER
PUMP 1 SETTINGS NAME=PUMP 1 MODE=REPEAT CYCLE SIGNAL=0
METERING=TIME
MORE SETTINGS
__ | | | ENTER
DC Speed
This setting allows you to control the speed of the pump to match the
requirements of the application.
PUMP 1 SETTINGS
DC SPEED=100%
CHRG VOL=0000.0 OZS RECHRG TIME=000 MINS RCHRG VOL=0000.0 OZS MORE SETTINGS
__ | | | ENTER
PUMP 1
SIGNAL=0
__ | | | ENTER
PUMP 1
METERING=TIME
__ | | | ENTER
PUMP 1
DC SPEED=100%
__ | | | ENTER
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
Charge Volume
With CHARGE VOL selected, press the ENTER key. To change the charge volume
setting use the and keys to move the cursor () to the number you want to
change. Use the key to change the number. Once you have reached the last
number press the key one more time to save and exit back to the settings menu.
Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100%
CHRG VOL=0000.0 OZS
RECHRG TIME=000 MINS RCHRG VOL=0000.0 OZS MORE SETTINGS
__ | | | ENTER
PUMP 1
CHRG VOL=0000.0 OZS
__ | | | ENTER
Recharge Time
To change the recharge time use the and keys to move the cursor () to the
number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100% CHRG VOL=0000.0 OZS
RECHRG TIME=000 MINS
RCHRG VOL=0000.0 OZS MORE SETTINGS
__ | | | ENTER
PUMP 1
RECHRG TIME=000 MINS
__ | | | ENTER
Recharge Volume
With RECHARGE VOL selected press the ENTER
key. To change the recharge setting use the and keys to move the cursor () to
the number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100% CHRG VOL=0000.0 OZS RECHRG TIME=000 MINS
RCHRG VOL=0000.0 OZS
MORE SETTINGS
__ | | | ENTER
NOTE: Each pump can have independent recharge settings for each chemical.
Reset Delay
This setting allows the signal to turn off for a specified time and continue
normal operation if the signal turns back on within this timeframe. If the
signal turns off for longer than this setting, then the system will restart
the operation cycle with a new initial charge and ongoing recharges.
PUMP 1 SETTINGS
RESET DELAY=000 MINS
SENSOR=NONE
__ | | | ENTER
PUMP 1
RCHRG VOL=0000.0 OZS
__ | | | ENTER
PUMP 1
RESET DELAY=000 MINS
__ | | | ENTER
Sensor
This setting tells the system which of the available sensor inputs will be
used with the pump.
PUMP 1 SETTINGS RESET DELAY=000 MINS
SENSOR=NONE
__ | | | ENTER
PUMP 1
SENSOR=NONE
__ | | | ENTER
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
Probe Mode
Use the and key to highlight PROBE, then press ENTER.
PUMP 1 SETTINGS NAME=PUMP 1
MODE=PROBE
SIGNAL=0 METERING=TIME MORE SETTINGS
__ | | | ENTER
Signal
This setting tells the system which of the available signal inputs will be
used to activate the pump.
PUMP 1 SETTINGS NAME=PUMP 1 MODE=PROBE
SIGNAL=0
METERING=TIME MORE SETTINGS
__ | | | ENTER
Metering
This setting is used to select between time or flow meter based metering of
the chemicals. When time is selected, the system will run the pumps based on
the flow rate calibrated for a specific amount of time. When flow meter is
selected, the pump delivery will be monitored by the flow meter to ensure that
the correct amount of chemical is dispensed.
PUMP 1 SETTINGS NAME=PUMP 1 MODE=PROBE SIGNAL=0
METERING=TIME
MORE SETTINGS
__ | | | ENTER
PUMP 1
SIGNAL=0
__ | | | ENTER
PUMP 1
METERING=TIME
__ | | | ENTER
DC Speed
This setting allows you to control the speed of the pump to match the
requirements of the application.
PUMP 1 SETTINGS
DC SPEED=100%
SENSOR=NONE SETPOINT=0000.000MS PROBE MODE=RISING MORE SETTINGS
__ | | | ENTER
PUMP 1
DC SPEED=100%
__ | | | ENTER
Sensor
This setting tells the system which of the available sensor inputs will be
used with the pump.
PUMP 1 SETTINGS DC SPEED=100%
SENSOR=NONE
SETPOINT=0000.000MS PROBE MODE=RISING MORE SETTINGS
__ | | | ENTER
PUMP 1
SENSOR=NONE
__ | | | ENTER
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
Setpoint
To change the concentration setpoint use the and keys to move the cursor () to
the number you want to change. Use the key to change the number. Once you have
reached the last number press the key one more time to save and exit back to
the settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS DC SPEED=100% SENSOR=NONE
SETPOINT=0000.000MS
PROBE MODE=RISING MORE SETTINGS
__ | | | ENTER
PUMP 1
SETPOINT=0000.0000MS
__ | | | ENTER
Probe Mode
Sets the pump to turn on so that it will either “Rise” up to the setpoint
(then turn off) or turn on to “Fall” down to the setpoint (then turn off).
Use the key directly below RISING or below FALLING to make your choice. Then
press ENTER to continue.
PUMP 1 SETTINGS DC SPEED=100% SENSOR=NONE SETPOINT=0000.000MS
PROBE MODE=RISING
MORE SETTINGS
__ | | | ENTER
Alarm Delay
To change the alarm delay use the and keys to move the cursor () to the number
you want to change. Use the key to change the number. Once you have reached
the last number press the key one more time to save and exit back to the
settings menu. Use the EXIT key to exit without saving.
PUMP 1 SETTINGS
ALARM DELAY=000 SECS
FEED LIMIT=OFF PULSE %=10 PULSE ON=3 SECS MORE SETTINGS
__ | | | ENTER
Feed Limit
Use the key directly below ON to turn the feature on (or below OFF to turn the
feature off). Then press ENTER to continue.
PUMP 1 SETTINGS ALARM DELAY=000 SECS
FEED LIMIT=OFF
PULSE %=10 PULSE ON=3 SECS MORE SETTINGS
__ | | | ENTER
PUMP 1
PROBE MODE RISING FALLING
PUMP 1
ALARM DELAY=000 SECS
__ | | | ENTER
PUMP 1
FEED LIMIT
ON
OFF
Pulse %
This setting tells the system when to begin pulse feeding; specifically at
what percent of the setpoint you have established.
PUMP 1 SETTINGS ALARM DELAY=000 SECS FEED LIMIT=OFF
PULSE %=10
PULSE ON=3 SECS MORE SETTINGS
__ | | | ENTER
PUMP 1
PULSE %=10
__ | | | ENTER
Pulse On
This setting controls how long the pump will be ON during the pulse feed stage
of operation.
PUMP 1 SETTINGS ALARM DELAY=000 SECS FEED LIMIT=OFF PULSE %=10
PULSE ON=3 SECS
MORE SETTINGS
__ | | | ENTER
PUMP 1
PULSE ON=3 SECS
__ | | | ENTER
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
Pulse Off
This setting controls how long the pump will be OFF during the pulse feed
stage of operation.
PUMP 1 SETTINGS
PULSE OFF=5 SECS
TEMP. MIN=000.0F TEMP. MAX=000.0F
__ | | | ENTER
PUMP 1
PULSE OFF=5 SECS
__ | | | ENTER
Temp Min
Specify the minimum operating temperature. If the temperature falls below this
value, a warning will be displayed on the front panel and the error will be
recorded into the report memory.
PUMP 1 SETTINGS PULSE OFF=5 SECS
TEMP. MIN=000.0F
TEMP. MAX=000.0F
__ | | | ENTER
PUMP 1
TEMP. MIN=000.0F
__ | | | ENTER
Temp Max
Specify the maximum operating temperature. If the temperature rises above this
value, a warning will be displayed on the front panel and the error will be
recorded into the report memory.
PUMP 1 SETTINGS PULSE OFF=5 SECS TEMP. MIN=000.0F
TEMP. MAX=000.0F
__ | | | ENTER
PUMP 1
TEMP. MAX=000.0F
__ | | | ENTER
DIAGNOSTICS
Use the and key to highlight DIAGNOSTICS, then press ENTER.
Use the and key to browse through the four diagnostic display screens listed
below.
PRIME PUMPS CONFIGURATION
DIAGNOSTICS
__ | | EXIT | ENTER
Signal Inputs Low Level Inputs Probe Readings Analog Readings
SIGNALS S1 OFF S2 OFF
S3 OFF
LOW LEVEL L1 OFF L2 OFF L3 OFF
__ | | |
__ | | |
When finished, press the key to return to normal pump operation.
PROBE READINGS
P1 0.0 MS
0.0F
P2 0.0 MS
0.0F
P3 0.0 MS
0.0F
ANALOG READINGS A1 0.0 A2 0.0 A3 0.0
__ | | |
__ | | |
Version: C2 (Manual #0901180)
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OPERATION ERROR SCREENS
Missing Calibration Error
If any of the pumps are not calibrated prior to operation you will get a
“CALIBRATE PUMP” error screen in red showing which pump is missing the
calibration. Press any key to continue. Go into the main menu and calibrate
pumps.
Flow Meter Error
The screen will show which pump has a flow meter error. You can disable the
flow meter to allow the pump to operate in time mode while the problem is
being rectified.
Probe Error This display indicates that one of the probes connected to the
system is not recognized. Check wiring from the probe to the main control
board.
Low Level Error When a chemical container is low (or empty) this message will
indicate which pump is affected.
Temperature Error This display will show if the temperature is out of range
(low or high) for any chemical that temperature monitoring is enabled.
I/O Communication Error If the I/O board is not detected during advanced
system operation you will get an “I/O COMMUNICATION ERROR” screen in red.
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
PUMP NAME CALIBRATE PUMP
PUMP NAME FLOW METER ERROR
DISABLE FLOW METER?
PROBE ERROR
LOW LEVEL
TEMPERATURE
I/O COMMUNICATION
ERROR
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Control Guard ACCS Instructions SYSTEM DIMENSIONS
Main Cabinet (all models)
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Control Guard ACCS Instructions
WIRING DIAGRAM (115VAC)
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Control Guard ACCS Instructions
WIRING DIAGRAM (230VAC)
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Control Guard ACCS Instructions
WIRING DIAGRAM FOR CONNECTING SIGNAL INPUTS
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Control Guard ACCS Instructions
WIRING DIAGRAM FOR CONNECTING REMOTE INPUT SIGNALS
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Control Guard ACCS Instructions
WIRING DIAGRAM FOR CONNECTING A LOW LEVEL SWITCH
Note: the low level inputs are for dry contacts (no voltage)
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Control Guard ACCS Instructions
WIRING DIAGRAM FOR CONNECTING KNIGHT INDUCTIVE PROBES (PN 6536033)
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Control Guard ACCS Instructions
WIRING DIAGRAM FOR CONNECTING A 4-20MA DEVICE
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Control Guard ACCS Instructions
Version: C2 (Manual #0901180)
WIRING DIAGRAM FOR CONNECTING ELECTRIC PUMP/VALVE (KNIGHT EDP PUMP DETAILED)
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Control Guard ACCS Instructions
EXPLODED VIEWS
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Control Guard ACCS Instructions
EXPLODED VIEWS
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Control Guard ACCS Instructions
EXPLODED VIEWS
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Control Guard ACCS Instructions
EXPLODED VIEWS
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Control Guard ACCS Instructions
EXPLODED VIEWS
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
EXPLODED VIEWS
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Control Guard ACCS Instructions
EXPLODED VIEWS
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Control Guard ACCS Instructions TROUBLESHOOTING
Symptom
Indication
No Power
Blank (black) display
Things to Check
Verify main supply voltage Verify power cord plugged into outlet Verify main
power to main terminal block both before and after the fuse Verify 5A fuse not
blown
Calibration error
Red display with error message Calibrate pump per steps in programming section
Flow-meter error
Red display with error message
Chemical container empty Air in chemical lines Debris in flow meter Loose flow meter wires
Probe error
Red display with error message
Loose probe wires Defective probe
Low level error
Red display with error message
Chemical container empty Loose wires on float switch Float on switch is stuck / jammed
Temperature error
Red display with error message
Solution tank is too hot or too cold Defective probe
I/O communication error
Red display with error message
Loose wires between main control and I/O boards Defective main control board Defective I/O board
Version: C2 (Manual #0901180)
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Control Guard ACCS Instructions
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DISCLAIMER
Knight LLC does not accept responsibility for the mishandling, misuse, or non-
performance of the described items when used for purposes other than those
specified in the instructions. For hazardous materials information consult
label, MSDS, or Knight LLC. Knight products are not for use in potentially
explosive environments. Any use of our equipment in such an environment is at
the risk of the user, Knight does not accept any liability in such
circumstances.
FOOTNOTE
The information and specifications included in this publication were in effect
at the time of approval for printing. Knight LLC reserves the right, however,
to discontinue or change specifications or design at any time without notice
and without incurring any obligation whatsoever.
WARRANTY
For complete product terms and conditions scan the QR code below or enter the
following URL into your browser: http://cfstech.info/t-and-c
SCAN
KNIGHT LLC
KNIGHT LLC
KNIGHT LLC is part of the CFS Technologies family of brands.
www.knightequip.com | cfstech.com
8504 MacArthur Dr., North Little Rock, AR 72118 USA ·
501-895-2820 |
800-999-2820 General: sales@cfstech.com
| Tech. Assist.: techsupport@cfstech.com 42
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