TT-AK24IPG-7 7 inch Air Knight Air Purification System Owner’s Manual

TT-AK24IPG-7 7 inch Air Knight Air Purification System

BEFORE INSTALLATION

• Read all instructions carefully. Failure to do so could damage the equipment or cause harm to yourself or others.
• Acknowledge all warnings.
• Only qualified technicians should perform the installation.

UNIT COMPONENTS

INSTALLATION HARDWARE

• (5) 3/4” #8 Self Tapping Screws w/ 1/4” Hex Head
• (5) 3” Threaded Bolts w/ Phillips Head
• (5) Butterfly Toggle Bolt Anchors
• (6) 18-22 Gauge Wire Screw-On Nuts
• (2) 1/2” #10 Self Tapping Screws w/ 5/16” Hex Head
• (4) 1/2” Brass Knurled Thumb Nuts #8-32
• (4) #8 Star Lock Washers

SPECIFICATIONS

MODEL| AIR KNIGHT® IPG® 7″| AIR KNIGHT® IPG® 14″
---|---|---

DIMENSIONS

| 6.5”H X 6”W X 9.9″L| 6.5”H X 6”W X 14.5″L
MOUNTING PLATE| 8″H x 8″W

ELECTRICAL

| AC 24V 50/60Hz. Expanded range ballast.

POWER CONSUMPTION

| 13 Watts| 14 Watts
AIRFLOW| Suitable for up to 3 ton systems| Suitable for 3+ ton systems

WARRANTY

| 7-yr power supply. 2-yr cell.
PART #| TT-AK24IPG-7| TT-AK24IPG-14
REPLACEMENT CELL PART #| TT-IPG-CELL-7| TT-IPG-CELL-14

Specifications subject to change without notice.

As additional safety support, the Air Knight product-line has received the following universally accepted UL certified listings; UL 1598, UL 1995, UL 867, CSA C22.2 No. 250.0 and CSA C22.2 No. 236. We are not aware of any other manufacturer of in-duct Pro-Active Air Purifiers that has received design validation from UL.
U.S. Patent Nos.: 5,334,347, 5,817,276, 6,245,293, 6,267,924, 6,280,686, 6,313,470, 6,627,000, 6,539,727, 6,932,494, 6,550,257.

EPA Device Manufacturer Establishment No. 73316-TX-1
The product and technologies described are not medical devices, and are not intended to diagnose, treat, cure, or prevent any disease or illness.

NOTICE

Qualified Technicians Only.
This device must be installed in compliance with all national and local electrical and mechanical codes. Failure to do so will void Dust Free® Warranty.

INSTALLATION NOTES

1. Unit should be installed after the air handler or furnace in the HVAC system, prior to any branch duct takeoffs.
2. The ductwork around the installation area should be clean and dry to insure proper adhesion of the gasket materials and any tape used.
3. An approximate 4″ opening will need to be cut into the existing ductwork to install unit properly.

AIRFLOW ORIENTATION

(Remove air flow tag before installation)
Be sure to orient the unit for proper airflow through the IPG core in either horizontal or vertical air flow systems. Air should be able to freely flow through IPG core as shown.

It is recommended that the fan setting on your thermostat be set to ON to ensure continuous air flow through the IPG core.

METAL DUCTWORK INSTALLATION

• Locate a suitable area of the duct for installation. Minimum 8″ area.
  If needed, cut away insulation to expose metal duct.

• Mark location for 4″ opening using the included mounting plate as a template.

• Cut opening for the device.

• Remove the backing from the mounting plate gasket, center mounting plate over opening, and press onto the duct. The adhesive gasket will hold the mounting plate in place.

• Secure the mounting plate using self-tapping screws.

• Insert device into opening and secure with knurled nuts.
  Note: Be sure airflow will pass in the proper direction as indicated by the arrow on the top of the core. (See fig.3)

• Connect to proper power and test operation. The operation indicator light on the face of the device should be on.

FIBERGLASS DUCTWORK INSTALLATION

For fiberglass ductwork installations, follow metal ductwork installation steps, but use 3″ toggle bolts to attach mounting plate.

WARNING

Electric Shock Hazard
Can cause injury or death. Electrical wiring of the unit to the HVAC system should be done by a licensed HVAC technician or electrical installer.

WARNING

UV Light Hazard
Can cause serious eye and skin damage.

• Do not look at UV-C light. Wear UV-C eye and skin protection.

MAINTENANCE/UV LAMP INDICATOR

For optimal performance, replace the IPG core w/UV lamp (7” core – #TT- IPGCELL-7, 14” core – #TT-AKCELL-14) every 2 years, even if the UV lamp appears to be operating normally.

The ionization system should be inspected annually. Any buildup of dust should be wiped clean on the exterior and compressed air used to remove dust accumulated underneath the shroud and around the ionization system, if necessary.

DISPOSAL OF IPG CORE AND UV LAMP
Dispose of spent IPG core and UV lamp at your local recycling center. You may also send your spent IPG core and UV lamp, in the same container you received your replacement, to:

Air Knight Reclamation:
1112 Industrial Drive
Royse City, TX 75189

Hg-LAMP CONTAINS MERCURY Manage in accord with disposal laws.
See: www.lamprecycle.org.

WARNING

Mercury Hazard. Do Not Break.
UV-C lamp contains a small amount of Mercury. May cause redness or irritation. Manage in accordance with disposal laws. www.lamprecycle.org.

CHANGING THE CORE OR UV-C LAMP

• Disconnect the device from power.
• Removed the knurled nuts securing the device and remove the device from the core.
• Remove the screws securing the core.
• Remove the core from the device and dispose of properly. Note: If only changing the UV-C lamp, detach lamp from device and dispose of properly.
• Secure the new core or new UV-C lamp to the device.
• Reverse the previous steps to return the device to operation.

WARNING

Electric Shock Hazard
Can cause injury or death. Electrical wiring of the unit to the HVAC system should be done by a licensed HVAC technician or electrical installer.

WARNING

UV Light Hazard.
Can cause serious eye and skin damage.

• Do not look at UV-C light. Wear UV-C eye and skin protection.

LIMITED WARRANTY

This warranty supersedes and replaces any warranty statements made orally by the Sales Person, Distributor, or Dealer, or contained within the written instructions or other brochures or informational documents related to this product.

Dust Free®, LP (Dust Free) warrants to the original purchaser that the Air Knight IPG (other than the IPG Core and the UV Lamp) shall be free from defect in material and workmanship under normal use and service, for a period of five (5) years from the date of original purchase. Dust Free warrants to the original purchaser that the IPG Core shall be free from defect in material and workmanship under normal use and service, for a period of two (2) years from the date of original purchase.

Dust Free warrants to the original purchaser that the UV Lamp shall be free from defect in material and workmanship under normal use and service, for a period of two (2) years from the date of original purchase. Dust Free’s obligation under this warranty shall be limited to repair or replacement of those goods which prove defective, provided that such products are installed, maintained, and operated for the purpose and in the manner intended and for which Dust Free instructs or recommends. Neither Dust Free nor its dealers shall be liable for any special or consequential damages directly or indirectly arising from the design, construction, installation, servicing, or operation of the goods.

SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE EXCLUSION MAY NOT APPLY TO YOU. THIS IS DUST FREE’S SOLE WARRANTY AND THERE ARE NO WARRANTIES THAT EXTEND BEYOND THE DESCRIPTION ON THE FACE HEROF. NEITHER DUST FREE NOR ITS DEALERS MAKE ANY OTHER WARRANTY OF ANY KIND, EXPRESS OR IMPLIED. ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED DUST FREE’S AFFORESTATED OBLIGATIONS ARE HEREBY DISCLAIMED AND EXCLUDED FROM THIS WARRANTY.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY. THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE. DUST FREE’S AND ITS DEALER’S LIABILITY UNDER THIS WARRANTY SHALL IN NO EVENT EXCEED THE COST OF THE GOODS SOLD UNDER THE CONTRACT OF SALE.

Dust Free neither assumes, nor authorizes any person to assume for it, any obligation in connection with the goods. This warranty shall not apply to any goods: (a) which have been subjected to misuse, tampering, negligence, or accidents; (b) the serial numbers of which have been altered, defaced, or removed; or (c) which have been used in a manner contrary to Dust Free’s instructions or recommendations. This warranty may not be assigned or transferred. If any portion of this limited warranty is held illegal or unenforceable by reason of any law, such partial illegality or unenforceability shall not affect the enforceability of the remainder of this limited warranty.

For Warranty Claims:

By Telephone:
Call Dust Free® at 1-972-635-2323, and ask to speak with a Customer Service Representative regarding a potential Warranty Claim. The Customer Service Representative will provide further instructions.

By Website:
Visit Dust Free’s website at www.dustfree.com and click on the “Contact” link to report a potential Warranty Claim. A Customer Service Representative will reply by email and can provide further instructions.

Dust Free®, LP, PO Box 519, Royse City, TX 75189. Please do not mail Warranty Claim requests or your product to this address. Warranty Claim requests are only accepted by telephone and through the website.

Include a copy of your Bill of Sale, Invoice or Receipt of Purchase, with an explanation of the problem or defect.

References

• Dust Free | An IAQ product design and manufacturing company.
• Lamp Recycle – Environmental Responsiblility Starts Here

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